3.1. Identification and Phenotypic Characterization of the Isolated Strains
Both LAB and non-LAB bacteria were analyzed in spoiled and unspoiled cooked sausages. The level of non-LAB was always less than 10 CFU/g products (which is the lower limit of determination of the method), either in the spoiled or unspoiled cooked sausages. Conversely, the concentration of LAB varied depending on the product. In the spoiled samples, the LAB concentration ranged between 3 and 8 log CFU/g, while in unspoiled samples, it was less than 10 CFU/g. Among the various batches of spoiled cooked salami, only two species were detected:
Leuc. gelidum and
Latilactobacillus sakei. Specifically, out of the 600 identified colonies, 580 were identified as
Leuc. gelidum and 20 as
Latilactobacillus sakei. This strain was isolated only in the dilutions at the level of 10
−3 CFU/g product, as demonstrated by the culture-independent technique (
Table 3).
Leuc. gelidum was also isolated using a combination of methods, including direct streaking of the yellowish patina from the spoiled salami onto the plate, decimal dilutions (up to 10
−8 CFU/g), and the culture-independent method at each dilution (
Table 3).
Sliced cooked meats prepacked in MAP can be subjected to microbial contamination and spoilage. Numerous studies on the microbiota of these products have consistently shown that lactic acid bacteria (LAB) are the primary contaminating microorganisms, multiplying throughout the shelf life and reaching impressively high numbers at 10
7–10
9 CFU/g [
3,
29]. Inducing microbial development, many factors such as temperature, pH, water activity (Aw > 0.96), nutrient availability, redox potential, and ATM composition have been found to affect food preservation along the cold chain, leading to waste and financial losses [
15,
30,
31]. Because LAB produce hydrogen peroxide and organic acids, which have inherent antibacterial properties, they can help preserve meat. However, LAB can cause spoilage, including discoloration, changes in flavor, consistency, and odor, as well as the formation of films or slime, all of which can shorten the shelf life of cooked and MAP-packaged sausage [
3,
32]. The primary cause of this spoilage is heterofermenting bacteria such as
Leuconostoc carnosum,
Leuc. gelidum,
Carnobacterium divergens, and
C. maltaromaticum, or homofermenting LAB from the species
Latilactobacillus curvatus and
L. sakei. In addition, other strains can also grow. It appears that the growth of
Listeria spp. and
Brochothrix thermosphacta occurs when oxygen is present within the packages [
3].
L. sakei is a common LAB found in meat, and it is utilized as a starter to ripen sausages and to provide bioprotection. It can, in fact, grow at psychrotrophic temperatures and undergo a significant amount of acidification. Since Latilactobacillus sakei is homolactic, it does not induce swelling in the sausages or in the packaging.
Despite being thermoduric, heat treatments such as pasteurization can lower its concentration. However, in regard to processed meats, if it survives, it may develop whitish patinas, which is occasionally observed in frankfurters stored for longer than their optimal shelf life.
In this instance,
L. sakei cannot be held accountable for the spoilage even though it was there. It was detected up to a dilution of 10
−3 CFU/g, which is obviously less than that of the
Leuc. gelidum threshold. Moreover, the yellow hue observed on cooked sausages did not appear throughout its development in a model system based on meat extract. Consequently, only
Leuc. gelidum must thus be regarded as the primary cause of the spoilage. Only colonies of this species were collected from the smears created, commencing with the yellow patina. The culture-independent methodology and the identification of colonies developed on high-dilution plates (>10
−4 CFU/g) yielded identical results (
Table 4). Moreover, the isolated strains of this species exhibited a yellowish patina resembling that of the cooked salami in a model system containing meat extract (
Table 4).
Leuconostoc strains are psychrotrophic, heterofermentative, microaerophilic, belong to the LAB group, and produce spoilage [
11,
15,
16]. In actuality, they generate a variety of compounds, including ethyl acetate, lactic acid, and acetic acid. If these substances are found in delicatessen products, they may serve as spoilage indicators [
14,
15]. Despite being thought of as thermoduric,
Leuconostoc strains can be removed with heat treatments applied during the cooking process to produce cooked, cured meats. However, they are frequently identified in delicatessen items that are either filled or cooked in their entirety.
Leuc. carnosum is one of the most commonly isolated species [
1,
6,
13], followed by
Leuc. gelidum and
Leuc. mesenteroides [
7]. Once these meats are cooked and finally pasteurized, the presence of these species is further highlighted [
1]. Cooking, or heat treatment, usually renders most of the bacteria in the meat inactive. In fact, the microorganisms count in these kinds of cured meats is nearly invariably less than the method’s detection limit (<10 CFU/g). Only spore-forming bacteria and some LAB strains can survive at a temperature of 74 °C, which is sufficient to kill many other non-spore-forming bacteria. Additionally, a number of researchers have shown that cooked delicatessen products can still support LAB, Enterobacteriaceae, and other non-spore-forming Gram-negative bacteria, albeit at a decreased rate [
1].
Indeed, sublethal harm to non-spore-forming microorganisms can occur when cooked at temperatures above 74 °C for longer than 10 min [
33]. In addition, after heat treatment, injured cells may even revive and consequently normally develop [
33]. Furthermore, it has been increasingly emphasized that the species that are most prevalent in cooked sausage are also present in raw meat after churning [
34]. In fact, heat treatment used in the production of cured meats eliminates only 50% of bacteria, including
C. divergens,
Latilactobacillus sakei (former
Lactobacillus),
Carnobacterium maltaromaticum,
Leuc. carnosum,
Leuc. gelidum,
Leuc. mesenteroides, and
Weissella spp. [
11,
14,
34].
The propensity of LAB to proliferate more quickly than other bacteria in ecosystems of cooked meats held in refrigeration, as well as after postcooking and packing recontamination, is the main reason for their presence in cooked, processed meats [
35].
Leuc. gelidum and
L. sakei can contaminate the product during the slicing and packaging stages, even in the case of the product under review, since the cooking temperature utilized is capable of eliminating these microbes (
Table 1,
Table 2,
Table 3 and
Table 4).
In contrast to what other authors have noted in their investigations of whole-piece cooked delicatessen products [
11,
36,
37], the presence of LAB belonging to the
Carnobacterium genus could not be proven. Since the product under consideration is made of minced pork, it is likely that the mincing process caused a rise in exudate, which, during heating, was supplemented with molecules beneficial to microbial activity; thus, a selection of LAB species was carried out. Moreover, grinding permits LAB to be distributed more widely throughout the meat. Despite analyzing whole-piece meat products, Veselá et al. [
1] and Dušková et al. [
7] were unable to isolate carnobacteria from prepared delicatessen products. In actuality, the lack of carnobacteria can result from these products being stored at temperatures below 12 °C [
1]. It is known that
Leuconostoc strains and
L. sakei are more psychrotrophic than carnobacteria [
11].
The activity of
Leuc. gelidum that were isolated and chosen from the modified salami under investigation are shown in
Table 4. It is evident that the isolated strains are able to grow at 4 °C with a GT at a level of approximately 15 ± 1 h, in addition to producing organic acids. Additionally, the isolated
L. sakei strains exhibited a high degree of psychrotrophy. Their GT closely resembled (
p > 0.05) the findings from the
Leuc gelidum GT (16 ± 2 h).
The capacity of LAB to grow at refrigerated temperatures varies. These bacteria can be classified according to the temperature range in which they proliferate as true psychrotrophs or as cold-acclimated mesophiles [
1,
2]. For instance, mesophilic LAB that have adapted to low temperatures—the so-called induced psychrotrophs—such as
L. sakei,
L. curvatus,
Leuc. carnosum,
Leuc. mesenteroides,
Carnobacterium spp., and
Weissella spp.—belong to the first group. On the other hand, the strictly psychrophilic second group includes
L. fuchuensis,
Leuc. gelidum, and
Dellaglioa algida, which are incapable of growing at 30 °C [
12] but grow quickly at 6.5 and 15 °C, as reported by Veselá et al. [
1].
Because producers want to give their products the longest shelf life possible to gain a competitive edge in the market, processed meat products, both sliced and unsliced, often have a shelf life of 21–28 days and, very rarely, 45 days.
The concentration and species of surviving microorganisms, as well as the storage temperature, have a significant impact on shelf life, as heat treatment does not sterilize the product. As our investigation has shown, the spoilage characterized by a yellow patina and indications of sourness was quickly caused by contamination of the product by psychrotrophic bacteria, which other researchers [
1] thought to be psychrophilic.
3.2. Identification of Volatile Compounds of the Spoilage
The levels of ketones, carboxylic acid, and esters varied in the cooked salami samples. This feature is emphasized in
Table 5, which lists only the components whose concentrations varied considerably between the spoiled and the unspoiled cooked sausages. It is evident that the volatile chemicals included alcohols, carboxylic acids, ketones, and esters. Since the concentrations of aldehydes did not differ between the spoiled and unspoiled samples, they are not reported. The compounds that remained unchanged included the following ketones: 2-propanone, 2-butanone, 2-pentanone, and 3-hydroxy-2-butanone.
The amount of ethanol in the spoiled samples was greater than that in the unspoiled sausages, and its concentration varied considerably (
p < 0.05). Similarly, in the spoiled samples, the acetic acid concentration was noticeably greater. Finally, the unspoiled samples had an ethyl acetate concentration twice that of the spoiled ones [
11,
15]. Finally, the level of the ketones, except for 2-butanone, was higher in the unspoiled cooked sausages (
p < 0.05). Among ketones, only the level of 2-butanone increased in the spoiled salami (
p< 0.05).
The activity of
Leuc. gelidum, which is heterofermentative and produces lactic acid as well as, more importantly, acetic acid and ethanol, was the cause of the notable variations in the volatilome. The combination of several chemicals results in the sensory profile. Olfactory deficiencies frequently result from an imbalance in the relative ratios of the molecules present rather than from the presence of a particular foreign molecule. Cured meats frequently contain molecules such as 2-butanone, but these molecules can only cause problems when present in large amounts [
38]. They may have originated from bacteria that metabolized pyruvate [
39,
40]. In general, LAB, and specifically
Leuconostoc strains, produce ketones. Specifically, they yield 2-butanone, which was shown to be more prevalent in the spoiled samples. The increased levels of ethanol and acetic acid in the spoiled samples can be taken into account in the same way. Both are typical outcomes of LAB heterolactic fermentation [
40].
Based on these suppositions, the existence and function of Leuc. gelidum are adequate to account for the variations in these molecule concentrations between the spoiled and unspoiled cooked sausages.
3.3. Inhibitory Activity of Sodium Lactate, Sodium Diacetate, and Sodium Acetate
Table 6 displays information about the use of antimicrobial compounds against
Leuc. gelidum. Sodium lactate (SL), sodium acetate (SA), and a combination of sodium lactate and sodium diacetate were the antimicrobial agents used. Thirty days of testing was conducted at two different temperatures: 4 °C for the entire test period or 10 days at 4 °C and the remaining 20 days at 8 °C. Given that this temperature may be representative of storage refrigerators and higher than the optimal temperature, it was utilized a thermal abuse temperature in this instance for two-thirds of the period.
SL was added at 1.5%, and SA was added at 0.1% or at 1.5% when mixed with 0.25% SDA. Increasing the concentrations of these antimicrobial agents can cause a change in the flavor. It is well known that SL has a bitter flavor, while SA has a sour taste.
Over the past 20 years, there has been a rise in the use of organic acid salt combinations, primarily sodium lactate (SL) with sodium acetate (SA) or sodium diacetate (SDA), for the purpose of controlling the growth of
Listeria monocytogenes and spoilage microorganisms after they have been refrigerated in under vacuum (UV) or MAP frankfurters, sliced ham, and other cooked meats [
41,
42].
In the meat industry globally, various concentrations of SL, either alone or in combination with an SA or SDA, are currently approved and used as antilisteria agents [
42]. These antimicrobial agents can also inhibit LAB and other non-LAB-spoiling bacteria in vitro (on nutrient agar) [
42,
43]. Numerous studies on the antilisterial effects of SL, SA, SDA, and other treatments with organic acid salts during the storage of different cooked meat products have been published in the scientific literature. These studies have shown that the spoilage microbiota, which is primarily composed of LAB, grows more slowly in their presence [
41,
42]. In fact, the antimicrobial agents employed in this study did not completely inhibit the spoiler growth inoculated at a level of 2 log CFU/mL. Most antimicrobial-treated samples showed decreased growth or a slowdown in growth compared with the control. The results from the combination treatment appeared superior to those from the other antimicrobial treatments used separately (
p < 0.05). However, there was no discernible change between the samples treated with SL and those treated with SA (
p > 0.05).
Nevertheless, there was still a significant difference (
p < 0.05) between the outcomes achieved with these antimicrobial agents and the antimicrobial-free samples (control). These data are in agreement with those of Samelis and Kakouri [
44], who emphasized that LAB are the primary spoiling agents of frankfurters treated with antimicrobial agents (SL, SL + SDA) and that these agents, irrespective of the temperature and concentration applied, minimize their growth in comparison to that of antimicrobial-free samples.
In fact, even though the change was especially noticeable in frankfurters with or without the addition of SL, antimicrobials had no effect on the growth of LAB at 15 days in the case of extreme thermal abuse (12 °C) [
39]. In fact, a patina associated with LAB activity, such as
Latilactobacillus sakei/curvatus, was observed in those samples. In our study, the patina, which was yellow in color and plainly visible by day 21, was caused by the purposeful or accidental contamination of
Leuc. gelidum. However, Samelis and Kakouri [
44] concluded that the antimicrobial agents used hindered the growth of lactobacilli and allied genera, favoring their dominance at the expense of
Leuconostoc strains, which were difficult to grow in their samples.
Leuc. gelidum had a growth delay in our experiment depending on the temperature utilized and the presence of antimicrobial agents. However, the growth of the autochthonous LAB of the cooked sausages was not influenced by the antimicrobial agents, considering they reached values of 6 log CFU/g at the end of the storage.
Samples that were inoculated or not with
Leuc. gelidum were acceptable for up to 7–12 days after the microorganism’s activity caused the emergence of yellowish patinas. On the other hand,
Lactobacillus and related genera were found to be partially inhibited by SDA by Samnelis and Kakouri [
44]. Per their results, the modification was detected at 60 days in the presence of SL and between 30 and 60 days in the control samples.
Leuconostoc strains were more prevalent; this was especially true for frankfurters supplemented with a combination of SL and SDA. Here the impact of this mixture on
Leuc. gelidum was not noted. Nonetheless, it is possible to speculate that the observed effect may vary depending on the substrate/ecosystem (cooked salami vs. frankfurters), the metabolism of the microorganisms involved, and most importantly, the absence of commercial combinations with additional antimicrobials [
45]. Indeed, it has been shown that lactates, acetates, and other salts of organic acids have selective effects on LAB during the storage of cooked meat products [
46,
47]. In fact, these authors have previously shown that commercial mixtures of lactate and acetate salts induce selective pressure in situ against microorganisms that deteriorate meat, especially cooked meat. Since
Carnobacterium spp.,
Weissella spp., and
Leuconostoc spp. are more sensitive to acids—especially acetate—than the
Latilactobacillus sakei/curvatus group in vitro, the presence of these acids has a greater inhibitory effect on their activity [
48,
49]. Despite these findings, in our work,
L. sakei was isolated up to a concentration of 3 log CFU/g,
Leu. gelidum was the only source of change in the spoiled cooked sausages under investigation (
Table 3). This result is probably also related to initial significant
Leuconostoc strain contamination, the lack of antimicrobial agents, and possible heat abuse during product storage in the production facility. In actuality, within the first 8 days of storage, deterioration (yellow slime) had already begun to occur. Previous observations of spoilage by
Leuconostoc spp. in frankfurters, including bulging of the packages and colored slimes or films during storage at 4 °C, and particularly at 12 °C, were made by Samelis and Georgiadou [
50]. Only when antimicrobials were present did
L. sakei/curvatus predominate in frankfurters kept at 4 °C [
44], most likely as a result of their resistance to these agents.
3.4. Antimicrobial Effect of Hop Extract
In this study, hop extract was also used to inhibit
Leuc. gelidum growth both in vitro and in vivo. The first experiment was performed to determine the MIC of the hop extract. As shown in
Table 7, the MIC was approximately 0.008 mg of CAE/mL. No effect was observed when ethanol was added without the hop extract added. Abram et al. [
51] obtained better results using different hop extracts from Slovenia, Austria, Germany, and the Czech Republic. In particular, they found that the antimicrobial activity against Gram-positive
Staphylococcus aureus was extraordinary for all hop cone extracts (MIC < 0.003 mg/mL), while it was moderate (MIC > 0.16 mg/mL) against Gram-negative
Escherichia coli O157:H7. It can be hypothesized that the differences between our and Abram et al. [
51] data depend on the type of hop and the microorganism strains.
Yamaguchi et al. [
52] and Flesar et al. [
53] obtained better results than our study, but they evaluated the effects of hop extract against an acne-causing strain of
St. aureus and against the Gram-positive bacterium
Paenibacillus larvae, respectively. Conversely, higher MICs were found for hop extract against different
Staphylococcus aureus strains [
54] and against Gram-negative
E. coli O157:H7 (0.19 < MIC < 0.43 mg/mL). The effectiveness of these treatments may depend on the target strains.
Hop extract inhibition was also demonstrated in vivo (
Table 8). The MIC at which different hop extract concentrations were added was approximately 4 mg/kg product (
Figure 1b). This concentration did not allow
Leuc. gelidum growth intentionally inoculated in cooked sausages for up to 30 days (which represents the end of the shelf life of the product) either at 4 °C or at 4–8 °C. At a minor concentration (3 mg/kg) of the hop extract, the inoculated strains were visible at 4 °C and 4–8 °C up to 20 ± 2 days and 16 ± 2 days, respectively (
Table 8).
Usually, hop cones or hop extracts are added to beer to provide a bitter flavor and aroma, but both are recognized to also have antimicrobial activity [
17]. β-Resin component mixtures (lupulones) have been reported to have greater antimicrobial activity than isoαresins (humulones) [
17,
18]. It is well known that hop bitter acids inhibit Gram-positive bacteria, including
Bacillus,
Micrococcus,
Staphylococcus, and other bacteria [
17,
18,
19]. Inhibitory activity has also been reported for certain fungi [
20]. However, the majority of studies on the antimicrobial effects of hop extracts have been evaluated in culture media or in wort and beer but not in food. Previous studies have shown that the components of hop resins also have antimicrobial activity against
L. monocytogenes in microbiological media and in some foods [
50]. However, the activity of antimicrobials in vitro often does not accurately represent their efficacy in food. Larson et al. [
17] showed that hop resin extracts can inhibit
L. monocytogenes in media and in certain foods, such as coleslaw, whole milk, and cottage cheese, but not in Camembert cheese or minimally processed food, and hypothesized that the antimicrobial activity of hop extracts in food would increase with acidity and decrease with fat content.
To our knowledge, our data represent the first report of the antimicrobial activities of hop extracts against Leuc. gelidum either in vitro or in vivo; therefore, there are no published data available for comparative analysis, either alone or in combination with other agents.
3.6. Origin of the Contamination and Spoilage Risk Elimination
Finally, since spoilage was found in a single production batch that was created in a single day, it was thought that the contamination caused by Leuc. gelidum or L. sakei was natural and stems from the environment. It can be specifically theorized that a product cut the previous day polluted the environment and, in particular, the slicing lines. Consequently, due to inadequate cleaning of the slicing lines, the contamination spread to the cooked salami under study.
It is impossible that the contamination originates from raw meat because, as demonstrated, both Leuc. gelidum and L. sakei were eliminated by cooking, as also shown in the in vitro tests and by the analysis of the unspoiled cooked sausages. Consequently, it is highly unlikely that these microbes could originate from the raw meat or the phases before cooking. In addition, the level of microorganisms present after the cooking process in unspoiled cooked sausages was less than 10 CFU/g product, which is the lower limit of determination of the method. Thus, the spoilage was caused by environmental contamination of the slicing lines. It can be hypothesized that the slicing lines were not sufficiently sanitized, and this has allowed the contamination of the investigated samples.
Indeed, at the end of the spoiled batch, an adequate disinfection of the slicing lines eliminated the risk of subsequent contamination and spoilage. Indeed, subsequent lots of production were not spoiled, despite them being part of the same batch of meat of the spoiled sausages.
Thus, it can be inferred that the risk of spoilage can be eliminated or at least reduced by strictly implementing a HACCP system and preoperational procedures (environmental and equipment sanitization). This system proposes high-quality raw materials, suitable technology chosen based on the selection of suitable cooking times and temperatures, hygienic equipment and surroundings, and the removal of contaminants during the slicing and packaging processes.