Chemical and Bioenergetic Characterization of Biofuels from Plant Biomass: Perspectives for Southern Europe
Abstract
:Featured Application
Abstract
1. The Bioenergy Situation in Europe
2. Biofuels Classification
- First-generation biofuels: e.g., biodiesel from pure vegetable oils, bioethanol produced from cereals and sugary raw materials, bio-ETBE (ethyl tert-butyl ether) produced from bioethanol, and biogas from anaerobic digestion (AD) systems. Their production and application has already started, while the main margins for improvement being, at the moment, the reduction of production costs, the optimization of the energy balance, the increase in the energy yields of the engines, and the increase in the percentage of use in mixtures with fossil fuels;
- Second-generation biofuels: e.g., bioethanol produced from lignocellulosic raw materials, biohydrogen, syngas, bio-oil, biomethanol, biodimethylether, bio-MTBE (methyl tert-butyl ether), biobutanol, and synthetic diesel, obtained through the Fischer–Tropsch reaction. Their production has not yet started on a commercial scale and is limited to experimental installations. The second-generation biofuels are linked by the possibility of being produced from lignocellulosic biomass at low or zero cost.
2.1. First generation Biofuels
- Biodiesel consists of a mixture of methyl esters produced by the chemical conversion of animal and/or vegetable oils and fats and is characterized by a high energy density (37 MJ kg−1; [8]). The materials used for the production of biodiesel are oilseed crops, such as sunflower and rapeseed. Other species, such as soybean or palm oil, are of less interest because their seeds have fairly modest oil contents or they pose problems of environmental and socioeconomic sustainability, respectively [11]. The production process includes the extraction of oils from the seeds, refining, and chemical conversion into biodiesel by transesterification reactions [13]. The process can be considered energetically efficient, with an output/input energy ratio between 1.25–3.67 for soybean (depending on the production conditions) and 2.29 for rapeseed oil [9], greater than 0.84 considered for diesel oil. Biodiesel is used in thermal motors for the direct production of electrical and thermal energy. However, the biodiesel production sector faces strong competition from the oil production sectors for human consumption of the same resources. Due to some of its properties (like a higher cetane number than gas), biodiesel performs better than diesel, as it shows a greater readiness to ignite and its higher flash point value, compared to diesel, ensures greater safety in handling [11].
- Bioethanol is the ethyl alcohol produced by the fermentation of the sugars present in biomass in absence of oxygen and is characterized by a high energy content (27 MJ kg−1) [14]. The raw materials are divided, according to their carbohydrates content, into saccharides (simple sugars), starch, and lignocellulose (cellulose and hemicellulose). Traditionally-used crops are sugar beet in Europe and sugar cane in Brazil as sugar crops [8], and maize as a starch crop [14]. The use of lignocellulosic biomass requires different pre-treatments followed by a hydrolysis (acid or enzymatic) step to obtain the monomeric sugars for microbial fermentation [14]. In the case of bioethanol production from starch or sugar crops (wheat grain or sugar beet), hydrolysis, fermentation, and distillation are the most energy demanding steps (64%–74% of total energy input) and involve the greatest GHG emissions, but the use of straw reduces the GHG emissions as this is a waste by-product of grain production [9]. Therefore, bioethanol production from by-products is a more environmentally friendly procedure than the production from grain. In terms of energy efficiency, the energy ratio ranges between 1.2 (for maize) to 2.78 for sugar beet [9]. But the efficiency depends on the conditions of the industrial process. However, clear advantages in terms of GHG emissions have been revealed by Rowe et al. [9], with values generally lower that 12 g C eq MJ−1, in comparison with the range found for fuels from fossil sources (18–36.4 g C eq MJ−1).
- Bio-ETBE (ethyl-tert-butyl-ether) is an organic compound derived from ethyl and isobutyl alcohols that can be used as an anti-detonator to increase the octane level in gasoline [15]. Bio-ETBE is produced from bioethanol and, therefore, shares its raw materials (cereals and sugary raw materials). It is produced through the chemical reaction between isobutanol and bioethanol, with acid catalysis, which takes place on the surface of an ion exchange resin [11].
- Pure vegetable oils are obtained by mechanical extraction from oil seeds. Some properties, such as the net calorific value (or lower heating value, LHV), are comparable to those of biodiesel [11].
- Biogas is a mixture of the gases carbon dioxide (CO2) and methane (CH4), produced as a result of the successive biochemical reactions that take place during the AD process—biomethanation (hydrolysis, acidogenesis, acetogenesis, methanogenesis). The presence of methane in the composition of biogas (50%–75%) [5] has a decisive influence on its energy capacity (average of 23 MJ Nm−3). Pure vegetable oils and biogas are mainly used for the production of electricity and thermal energy generation and cogeneration. Their use in the transport sector is currently limited [8].
2.2. Second-Generation Biofuels
- Biohydrogen is obtained from the biomass and/or the biodegradable fraction of organic wastes through two different processes: a thermochemical process, which involves gasification followed by a steam-reforming phase to increase the final hydrogen content; and microbial fermentation of sugars in the dark, under anaerobic conditions. Different microorganisms (Enterobacter, Citrobacter, Bacillus, and Clostridium) have been reported to produce hydrogen through dark fermentation [16]. This option is similar to AD but is reformulated to produce hydrogen directly instead of methane. While dark fermentation is a major light-independent process, other biological options for biohydrogen production are light-mediated processes, which include direct or indirect biophotolysis and photofermentation. Biophotolysis involves the light-driven decomposition of water in the presence of micro-algae or cyanobacteria, while in photofermentation, photosynthetic microorganisms convert organic acids, intermediate products of the microbial metabolic pathways, into biohydrogen in the presence of solar radiation [16].
- Bio-oil is the liquid product of lignocellulosic biomass pyrolysis, with similar characteristics to petroleum. The pyrolysis process is the initial stage of combustion and gasification processes. Pyrolysis is a thermochemical transformation process at a temperature of about 500 °C, generally carried out in an oxygen-free environment, which yields liquid (bio-oil), solid (biochar), and gas products. Fast pyrolysis is preferred to increase the bio-oil yield, while slow processes are used to obtain biochar [17]. In the fast pyrolysis process, the biomass is rapidly heated to a high temperature in the absence of oxygen, producing about 60%–75% oil products, 15%–25% solid products, and 10%–20% gaseous phase. The characteristics of the fast pyrolysis process are a high rate of heat transfer and heating, a very short residence time of the steam, and rapid cooling of the vapors and aerosol to give a high yield of bio-oil and precision in the control of the reaction temperature. This technology has been widely studied in the last decade because it shows several advantages, like: (i) the production of renewable fuels for boilers, engines, and turbines; (ii) low costs; (iii) low CO2 production; (iv) the possibility of using second-generation bio-oil and waste materials (forest residues, urban and industrial waste, etc.); (v) ease of storage and transport of liquid fuels; (vi) high energy density compared to combustible gases; (vii) the possibility of separating the minerals, to be recycled as nutrients for the soil; (viii) the possibility of primary separation of sugars and lignin [17]. Bio-oil is one of the highest-quality combustible hydrocarbons, although it is currently burdened by unacceptable energy and economic costs [18,19].
- Biomethanol is obtained from lignocellulosic biomass, while traditional methanol is obtained by the catalytic conversion of a fossil fuel (usually natural gas). However, the most widespread process involves the gasification of the biomass and the catalytic conversion (with chromium oxide and zinc oxide) of the CO2 and H2 present in the syngas obtained into biomethanol. The reaction for the production of biomethanol generally occurs under conditions of high temperature (400 °C) and pressure (40–80 atm; [11]). The main problem of biomethanol is linked to the safety of the storage, transport, and handling phases, as it burns without a visible flame and is toxic by inhalation, contact, and ingestion. Moreover, its low volatility (boiling temperature of 78.4 °C, higher than that of petrol, normally around 30–35 °C) leads to problems and higher costs associated with the distribution network [20].
- Biodimethyl ether (bio-DME) is dimethyl ether obtained from biomass. The production process is based on the gasification of lignocellulosic biomass to biomethanol and its subsequent conversion to bio-DME. The bio-DME is gaseous at room temperature and liquid at pressures above 5 bar, or if the temperature is below −25 °C. In general, it can be used in the liquid state, operating at pressure values in the order of 5–10 bar [11]. DME and BioDME are most commonly used as substitutes for propane in liquid petroleum gas (LPG), especially in Asia, but can also be used as substitutes for diesel fuel in transportation. Besides being able to be produced from a number of renewable and sustainable resources, bio-DME also has the advantage of having a higher cetane number than traditional diesel and, therefore, better combustion quality than diesel fuel during compression ignition. As a result, an engine tailored to work with DME can achieve higher efficiencies, better mileage, and emissions reductions [20].
- Bio-methyl tert-butyl ether (bio-MTBE) is produced from biomethanol and has the effect of raising the octane number in gasoline, without reducing its energy density or increasing its volatility. Since isobutene from oil also participates in the synthesis reaction, bio-MTBE is considered a biofuel to the extent that biomethanol is present in its composition (36%). With the gradual elimination of lead, since the mid-1980s it has become one of the most used components for the formulation of gasoline. The lower cost and toxicity of bio-MTBE relative to tetraethyl lead and benzene have increased its use as an anti-knocking agent in all green gasolines. Nowadays, bio-MTBE is used in percentages ranging from 7% to 12% in volume [21].
- Biobutanol is a liquid biofuel produced, through the fermentation of sugars by the microorganism Clostridium acetobutylicum, from the same raw materials as bioethanol [22]. Biobutanol has some positive characteristics compared to bioethanol: it is less corrosive, its mixture with fossil fuels is more convenient because the mixtures do not undergo phase separation, and the storage and distribution of biobutanol are easier. Although biobutanol has a higher energy density than bioethanol, it has a lower octane number and, therefore, better performance [22].
- Fischer–Tropsch diesel (FT-diesel, FT-liquid, or synthetic biofuels) consists of synthetic hydrocarbons or mixtures of synthetic hydrocarbons derived from biomass. The best-known process for the conversion of energy from lignocellulosic biomass into liquid biofuels (biomass to liquid, BTL) is Fischer–Tropsch synthesis, which was used on a large scale in Germany during World War II [8]. The so-called Fischer–Tropsch process consists of the gasification of the lignocellulosic biomass, the purification and conditioning of the synthesis gas produced (a mixture of carbon monoxide (CO) and hydrogen (H2)), and its subsequent conversion to liquid biofuels (FT-liquids). The liquid products consist of straight-chain hydrocarbons, do not contain sulfur compounds (which are eliminated in the purification process), and can be converted into fuels for automotive use [8]. FT-diesel has a behavior similar to that of fossil fuels, in terms of lower calorific value, density, and viscosity, but also a higher cetane number and lower aromatic content, which results in lower emissions of particulate matter and nitrogen oxides. The two fuels can be mixed in any proportion, without the need to make changes in the engine and the distribution infrastructures [11].
3. Processes for Bioenergy Production
3.1. Methods of Biomass Thermochemical Conversion
- Drying, which occurs at temperatures of up to 150 °C, when water evaporates without substantial chemical modification of the raw material;
- Roasting, which arises between 150 °C and 280 °C, when in addition to water, some organic volatile compounds are released, including acetic acid, methanol, and carbon dioxide. The solid residue darkens, becomes very stable microbiologically, and reaches a high energy density;
- Pyrolysis (carbonization), which takes place when temperatures reach maximum values of 550–600 °C. During this process, the division of the C–C and C–O bonds (decarbonylation and decarboxylation) occurs with the production of gas (mainly carbon monoxide, hydrogen, carbon dioxide, and methane), hydrocarbons (also of high molecular weight, such as tars), phenols, esters, acetic acid, methanol, and water. The resulting solid residue is charcoal (or biochar), while the gas released, if properly cooled, can be divided in two types of product: the non-condensable part and the condensable part, which is liquid at room temperature and is called “pyrolytic juice” or “bio-oil” [8]. Biochar, with a carbon content greater than 95%, has an LHV of approximately 29.3 MJ kg−1; the energetic value of bio-oil can range between 7 and 18 MJ kg−1 according to the water content, while the gas is characterized by an LHV of 4.8 MJ Nm−3 [11];
- Gasification, which takes place at temperatures between 600 and 1500 °C, with the total gasification of the biomass. Carbonaceous and organic compounds are converted into fuel gas, also known as syngas, a mixture of mainly carbon monoxide and hydrogen. The syngas can be further converted to hydrogen and CO2. The high temperatures are obtained by burning aliquots of biomass in the reactor. Air or pure oxygen can be used as a gasification agent: in the first case, the gas produced will contain a high concentration of molecular nitrogen (N2), while in the second case it will have a lower presence of N2 but a higher LHV (up to 10.5 MJ Nm−3; [11]).
3.2. Biochemical Methods
3.2.1. Alcoholic Fermentation
3.2.2. Transesterification
3.2.3. Aerobic Digestion
3.2.4. Anaerobic Digestion
3.3. Physical Methods
4. Characteristics of the Source Materials for Bioenergy Production
- Lignocellulosic materials, which include biomass crops and crop residues;
- Biofuel crops, which are subdivided into oilseed crops, such as rapeseed and sunflower, and sugary crops, such as sugar cane; and
- Organic materials, from which biogas can be obtained through fermentation or degradation [61].
- Forestry and agroforestry: residues from silvicultural or agroforestry activities, use of coppice woods, etc.;
- Agriculture: crop residues deriving from agricultural activity and dedicated crops of lignocellulosic species, oleaginous plants (for the extraction of oils and their transformation into biodiesel), and alcohol plants (for the production of bioethanol);
- Livestock waste: for the production of biogas;
- Industrial: waste from wood or wood products and the paper industry, as well as residues from the agri-food industry;
- Urban waste: residues from public gardens, maintenance operations, and the wet fraction of municipal solid waste.
5. Cultivation Techniques
6. Conclusions and Perspectives
Author Contributions
Funding
Acknowledgments
Conflicts of Interest
References
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Characteristics | Biodiesel | Vegetable Oils | Bioethanol | Bio-ETBE | |||||
---|---|---|---|---|---|---|---|---|---|
Sunflower | Rapeseed | Soybean | Palm | ||||||
LHV (MJ kg−1) | 37 | 39.6 | 37.4 | 36.8 | 36.5 | 27 | 36 | ||
Oxygen content (% weight) | 11 | 10 | 10.4 | 10.3 | 11.5 | 35 | 16 | ||
Iodine number | 108.7 | 110–143 | 94–120 | 117–143 | 35–61 | - | - | ||
Cetane number | 56 | 37 | 32–37.6 | 36–39 | 38–42 | 27 | - | ||
Octane number | - | - | - | - | - | 113 | 110 | ||
Flash point (°C) | 160 | 274 | 246 | 254 | - | 13 | - | ||
Cloud point (°C) | −2 | 7.2 | −3.9 | −3.9 | - | - | - | ||
Point of flow (°C) | −9 | −15.0 | −31.7 | −12.2 | - | - | - | ||
Viscosity (cSt) | 5.1 (20 °C) | 37.1 (38 °C) | 37 (38 °C) | 28.5–32.6 (38 °C) | 8.3 (38 °C) | 0.5 (20 °C) | |||
State | Liquid | Liquid | Liquid | Liquid | Liquid | Liquid | Liquid | ||
Appearance | Limpid | Limpid | Limpid | Limpid | Limpid | Limpid | Limpid |
Characteristics | Biogas | Bio Hydrogen | Syngas | Bio-Oil | Biomethanol | Bio-DME | Bio-MTBE | Biobutanol | FT-Diesel | ||
---|---|---|---|---|---|---|---|---|---|---|---|
Type of Gasifier | |||||||||||
Air | Oxygen | Vapor | |||||||||
LHV (MJ kg−1) | 23.3 | 10.05 | 4.2 | 10 | 12 | 18.5 | 19.5 | 28.3 | 35 | 36 | 42.9 |
Oxygen (% weight) | traces | - | 45 | 34.7 | 35 | 18 | 22 | ||||
Methane (% weight) | 65 | 2–4 | 4–6 | 12.4 | - | - | - | - | - | ||
CO2 (% weight) | 40 | 14–17 | 25–29 | 17–19 | - | - | - | - | - | - | |
H2S (% weight) | 0.1 | - | - | - | - | - | - | - | |||
Cetane number | - | - | 0.2–1 | 0.7 | 2.5 | 10 | 5 | 57 | - | 17 | 74 |
Octane number | - | 130 | - | - | 104.3 | - | 110 | 87 | |||
Boiling temperature (°C) | −252 | - | - | 65 | −23 | 55 | 118 | ||||
Flash point (°C) | - | 585 | - | - | 464 | 292 | - | 35 | 315 | ||
State | Gaseous | Gaseous | Gaseous | Liquid | Liquid | Gaseous | Liquid | Liquid | Liquid | ||
Appearance | Gaseous | Gaseous | Gaseous | Limpid | Limpid | Gaseous | Limpid | Limpid | Limpid |
Crop | Carbohydrate (% d.m.) | Fat (% d.m.) | Protein (% d.m.) | Ash (% d.m.) | Dry Matter (t ha−1) | Moisture (%) |
---|---|---|---|---|---|---|
Oilseed crops | ||||||
Rapeseed | 17.0 a | 41–50 b | 24.7 a | 4.3 a | 7.5 a | 9–12 c |
Sunflower | 15.9 a | 48–55 b | 25.2 a | 4.2 a | 4.0 a | 9 c |
Soy | 31.8 a | 18–21 b | 37.9 a | 5.2 a | 5.4 a | |
Abyssinian mustard | 30–38 q | 30–39 b | 38.9 q | 5.2 q | - | 8.9 q |
Alcohol crops | ||||||
Sugary | ||||||
Sugar beet | Roots 18 b (sucrose. glucose, fructose) | Leaves 2.7 e Pulp 0.2 e | Leaves 16 e Pulp 1.00 e | Leaves 32 e Pulp 0.50 e | 30–40 d | - |
Sugar sorghum | Stems 15 b (sucrose, glucose, fructose) | 2.0–2.4 f | 8.6–9.4 f | Panicle 7.85 g Leaf 9.44 g Stalk 4.38 g Bagasse 3.41 g | 25.29 g | Panicle 36.43 g Leaf 60.58 g Stalk 66.40 g Bagasse 47–56.62 g |
Starchy | ||||||
Triticale | 13 (Starch) e | 3.23 e | 8.6 e | 6.01 e | 16.5 d | 50 c |
Forage sorghum Grains | 11 b (cellulose) 18 b (hemicellulose) 30 b (starch) | 1.7–2.3 f | 8.2–9.9 f | Panicle 4.19 g Leaf 9.22 g Stalk7.19 g | 21.37 g | Panicle 49.80 g Leaf 60.45 g Stalk 71.26 g Bagasse 46.50 g |
Maize | Grains 70 b (starch) | 1.9–2.6 f | 6.6–8.6 f | Bagasse 1.1 r | 21.5 d | 27.7–33.9 f |
Lignocellulosic | ||||||
Biomass sorghum | -- | 1.6–3.3 f | 7.8–10.2 f | Panicle 4.34 g Leaf 6.30 g Stalk 4.77 g | 42.33 g | Panicle 52.79 g Leaf 47.90 g Stalk 66.22 g |
Common cane | 31 b cellulose 22 hemicellulose | 0.8–1 | 1.3–3.7 h | Leaves 11.3 d Stems 3.2 d | 37.7 d | |
Miscanthus | 41 l cellulose 24 l hemicellulose | ----- | 1.0–2.2 h | Leaves 6.2 d Stems 2.9 d | 15–30 d | 31 i average of two years |
Cardoon | 41 m cellulose 23.6 m hemicellulose | 0.1 | 2.9–3.7 h | 6.8–8.2 h | 0.4–24.8 h | 19.1–55.5 h |
Switchgrass | 63.2 n | 4.0 n | 12.8 p | Leaves 7–7.6 d Stems 2.3-2.6 d | 10–25 o | 35–45 o |
Crops | Biodiesel (t ha−1) | Pure Vegetable Oil (t ha−1) | Bio-Ethanol (L ha−1) | Bio-ETBE (t ha−1) | ABP (Nm3 t−1 DM) | BMP (Nm3 CH4 ha−1) | HHV (MJ kg−1) | |
---|---|---|---|---|---|---|---|---|
Rapeseed | 0.9 a | 0.8 a | - | - | - | - | - | |
Sunflower | 1.1 a | 1.0 a | - | - | - | 832–4695 b,c | - | |
Soy | 0.6 a | 0.5 a | - | - | - | - | - | |
Abyssinian mustard | 1.0 a | 0.9 a | - | - | - | - | - | |
Sugar beet roots | - | - | 5000–6000 d,e,f | 9.6 a | - | 1954–6309 c | - | |
Sugar sorghum stems | - | - | 2800–6000 h,m,n,f | 8.3 a | 423 g | 2124–8370 c,i,l | - | |
Maize | - | - | grains starch stover | 700–3232 h,m,n,q 2010–4000 d,r 700–2000 q,r | 7.2 a | 694 g | 5453–7768 o,p 5300–9000 b 5862–12,150 b,c,i | stover 18.4 g |
Common cane | - | - | 11,000 s | 524 g | 9580- 19,440 t,u | 18.7 g | ||
Triticale | - | - | 2843 v | 677 g | 1000–5944 c,i,z | - | ||
Miscanthus | - | - | 8812 q | - | - | 18.7 g | ||
Sugar cane | - | - | 3000–8000 e,f,h,n,m | - | - | 16.8 g |
Crops | LHV (MJ kg−1) | Energy Yield (GJ ha−1) | Yield | CO2 Saving (t CO2 eq. ha−1 year−1) | References |
---|---|---|---|---|---|
Common cane | 16.7-18.3 | 280 first year 592 from the second year | 7.4 first year 77 from the second year | 37.7 | [103] |
Cardoon | 14–17 | 133–344 | 7–31 | 19 | [103] |
Abyssinian mustard | 13 straw 20 panicle | 4–44 | 1.7–13.4 | 0.2–2.4 | [103] |
Sorghum | 17.99 | 762 a | - | - | [104] |
Maize | 16.7 | 359 a | - | - | [104] |
Miscanthus | 11.92 | 179–378 a | - | - | [104] |
Switchgrass | 18.2 | 182–455 a | - | - | [104] |
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Grippi, D.; Clemente, R.; Bernal, M.P. Chemical and Bioenergetic Characterization of Biofuels from Plant Biomass: Perspectives for Southern Europe. Appl. Sci. 2020, 10, 3571. https://doi.org/10.3390/app10103571
Grippi D, Clemente R, Bernal MP. Chemical and Bioenergetic Characterization of Biofuels from Plant Biomass: Perspectives for Southern Europe. Applied Sciences. 2020; 10(10):3571. https://doi.org/10.3390/app10103571
Chicago/Turabian StyleGrippi, Donatella, Rafael Clemente, and M. Pilar Bernal. 2020. "Chemical and Bioenergetic Characterization of Biofuels from Plant Biomass: Perspectives for Southern Europe" Applied Sciences 10, no. 10: 3571. https://doi.org/10.3390/app10103571