1. Introduction
Detonation is a supersonic combustion process relating to pressure gain from reactants to products and has lower emission of the nitrogen oxides (NO
x), which becomes the major motivation for researchers to actively investigate the detonation-based propulsion device [
1]. Detonation theoretically consists of the leading shock wave and a reaction zone compactly following it [
2,
3]. Compared with deflagration, detonation has faster reactive rate, lower entropy production and nitrogen oxides (NO
x) emission [
4,
5]. Besides, the method to optimize the deflagration-based combustor seems to encounter its limit in recent years. In view of the above considerations, developing detonation-based combustor is a reasonable approach to promote propulsion device entering a new stage. In the past 20 years, a considerable number of investigations were carried out on detonation-based combustor using different formations of detonation wave. The main detonation-based engines include rotating detonation engine (RDE) [
6,
7,
8], pulsed detonation engine (PDE) [
9,
10,
11] and standing oblique detonation engine (ODE) [
12,
13]. In recent years, PDE and RDE is more competitive compared to ODE and capture more researchers’ attention consequently. Regarded as a potential pressure gain propulsive device, PDE has been deeply investigated in the past few decades and achieve a lot of promising progress. However, the expectation of using PDE to replace traditional deflagration-based engine has to be diminished due to the complex operational process of PDE. The working process of PDE refers to periodic gas inflation, repeating ignition, and exhaustion, which results in its working frequency is limited on the order of approximately hundreds of Hertz. On the contrary to PDE, the reactant in RDE is injected into the combustor continuously and this can negate the disadvantages of complicated working process such as PDE. After once ignition, the rotating detonation wave (RDW) propagates ceaselessly in rotating detonation combustor (RDC) consuming fresh reactant injected from the head-end inlet simultaneously. Therefore, the working frequency of RDE reaches on the order of thousands of Hertz far higher than PDE. Such high frequency and continuous propagation of detonation wave guarantee the stable thrust output on the outlet. Even though RDE avoids the gas inflation and exhaustion process, proper injection condition and inlet structure are key factors of stable propagation for RDW.
The formation and stable propagation of RDW are strongly dependent on the injection condition. Local reactant injected from the plenum will be blocked by RDW due to its high pressure behind the leading shock wave [
14,
15,
16]. The reactant intake depends on the local pressure in combustor and the inflow cannot recover until RDW skims over. If the blocking time of reactant is too long, RDW might extinguish in the next period due to lack of enough fresh reactant supporting the energy for RDW. To avoid the extinguishment phenomenon occurring in combustor, high injection pressure is preferred because it can recover reactant intake earlier and provide fresh reactant in time for RDW. However, over high injection pressure will increase the injection velocity of reactant, which may cause the RDW transform into standing detonation wave [
17].
The injection scheme of RDC can be divided into two types, namely premixed injection, and non-premixed injection. To gain stable and well-organized RDW, the premixed injection scheme is employed in most of numerical simulations. Nevertheless, the premixed injection scheme cannot describe and capture the mixing process of fuel and oxidizer during the operation of RDC, which deviates from the real process of the experiment. Besides, the premixed injection scheme has the risk of flashback because of the high activity of premixed reactant in inlet holes or slot. On this account, the non-premixed injection scheme is applied to the majority of experiments. Due to the non-premixed injection involved in the mixing process and the mixing time being extremely transient because of the short period of RDW propagation in the combustor, it is difficult to achieve the ideal mixing degree for fuel and oxidizer as premixed injection does. As a result, the mixture of fuel and oxidizer is non-homogenous in the fresh gas layer ahead of detonation wave, which makes the RDW structure is not as distinct as that of premixed injection condition and the stability of RDW is also weakened correspondingly. To minimize the above weakness of non-premixed injection in RDC, two significant problems have to be solved: (1) how to make fuel and oxidizer mix sufficiently and rapidly in limited space, (2) how to minimize the pressure loss during mixing process so as to guarantee the performance of RDC.
Using H
2/air as reactant, Frolov et al. [
18] numerically investigated three-dimensional RDW with non-premixed injection and compared the parameters of RDW with experimental data. The numerical results indicated that the fresh reactant height in front of RDW is approximately 100 mm~150 mm under their calculated condition, which was favorable according to experimental measurement data [
19]. Standard et al. [
20,
21] simplified the cylindrical RDC into cuboid-shaped combustor and conducted three-dimensional simulation to explore the mixing characteristics of H
2 and air in combustor with different inlet structures. They thought that fuel injected by multiple holes was benefit for increasing mixing quality for hole/slot injection scheme. Taking H
2 and air mass flow rate, H
2 injection position and back pressure on the outlet into account, Driscoll et al. [
22,
23] investigated the effect of different factors on mixing characteristics in RDC. The results revealed that moving the H
2 injecting position into air intake slot and increasing back pressure would enhance the mixing efficiency and quality. Besides, they pointed out that the number of H
2 injecting holes exist at an optimum value which made the H
2 and air mixing quality be the best when the air injecting area is kept constant. By means of Large Eddy Simulation (LES), Gaillard et al. [
24] numerically investigated an injection element of RDC to study H
2/O
2 mixing characteristic expecting to reflect the whole mixing situation of RDC. They believed that shear force and collision effect must be taken into account for inlet structure design of combustor to achieve the favorable mixing performance. Ionio Q et al. [
25] firstly reported the successful air-breathing premixed RDE. The premixed flow maintained a boundary layer velocity gradient that successfully arrested flashback. Then, they showed the design principles of quenching distance and critical boundary layer velocity gradients and described the safe operation region for a premixed RDE when adjusted for experimental conditions and applied in unison [
26].
Hydrogen was widely used in RDC experiments and numerical simulations due to its high detonability and calorific value compared to other fuels. However, as one of the most common fuels, CH4 is little if anything chosen as the propellant in RDC. Considering CH4 is abundant in nature, moderate detonability and low explosion hazard compared to H2, it can possibly become the fuel for RDC in the future. However, one problem has to be faced which is that the critical ignition energy of CH4 is much higher than H2. Therefore, how to reduce the critical ignition energy of CH4 is the first puzzle to be solved. It is well known that the optimum position for ignition is the spot where equivalence ratio is close to 1 in the combustor. This means that favorable mixing characteristic is crucial for successful ignition, and it is also a guarantee for stable propagation of RDW in the first period. Besides, lower loss of the total pressure will have finally some gain in total pressure on the combustor outlet. Different inlet structures of RDC affect the mixing quality and total pressure loss across the combustor simultaneously. Therefore, seeking a proper inlet structure of RDC is beneficial to make the CH4 as the propellant of RDC possible.
In view of the above considerations, a parametric numerical investigation is carried out to explore the cold mixing characteristic and total pressure loss of CH4 and air under different inlet structures. This study aims to compare flow field organization of different inlet structures and understand the total pressure variations during the mixing process. This article firstly studies the effects of different inlet structures on mixing characteristics. After that, the effects of inlet structures on the total pressure loss are analyzed. On this basis, the ignition energies of different inlet structures are also calculated.
3. Results and Discussions
To investigate the mixing of CH4 and air in combustor, this paper first compares the mixing characteristics of different inlet structures. Then, the total pressure loss of each inlet structure is calculated. Finally, the ignition energy under the same equivalence ratio condition is calculated to determine the injection strategy of CH4 and air.
3.1. Effects of Inlet Structure on Mixing Characteristics
Figure 6 shows the equivalence ratio contours of various inlet structures within the combustor region. According to the different equivalence ratio distributions, it can be found that the inlet structure of RDC influences the mixing characteristic of CH
4 and air obviously under various mass flow rates. The equivalence ratio is around 1 all over the combustor in Cases 1 and 2 comparatively except for Structures 1 and 2 in Case 3 (higher than 1). To gain a deep understanding of the mixing characteristics in the combustor, the parameter of unmixedness (
s) is employed here to reflect the mixing quality of reactant, which is defined as the following [
33]:
where
Ymax is the maximal mass fraction of CH
4 on the planes perpendicular to
x axis,
Yave is the average mass fraction of CH
4 on the same plane. Lower
s indicates higher uniformity.
A clear comparison of unmixedness variations under different inlet structures with axial length of combustor are displayed in
Figure 7. The unmixedness drops monotonically with the increase of axial length, which indicates the mixing degree of CH
4 and air is gradually uniform. In the initial stage where CH
4 and air begin to interact with each other near the entrance of combustor, unmixedness drops rapidly compared to the following stage of slow decrease when close to outlet. A certain sequence of
s is observed in
Figure 7 when axial location is over 200 mm, Structure 3 < Structure 4 < Structure 1 < Structure 2, meaning Structure 3 has superior mixing quality and Structure 2 has poor mixing quality. Please note that unmixedness approaches to the same value and the difference of
s almost disappears when the reactant close to the combustor outlet. Besides, as the total mass flow rate decreases (from Case 1 to 3), unmixedness rises up at the same axial location for every case. Large total mass flow rate in Case 1 produces higher inlet velocity of reactants. This causes excellent penetration ability of gas flow compared to the rest cases, which makes the violent interactions between CH
4 and air, the mixing quality is also enhanced correspondingly.
Figure 8 shows the stream lines and stream function contours of different inlet structures. To display the whole recirculation zone of each case, the axial length is extended to 600 mm in
Figure 8. Based on the stream lines within combustor, the flow of reactant presents different trend when air axially or radially injected. As the air stream axially enters into the combustor, it keeps the axial direction all the time and exit straightly. When the air radially injected into the combustor, it flows along the inlet wall firstly and turns suddenly towards axial direction when encountering the corner of inner wall and inlet wall. This sudden change of flow direction might cause more drastic interaction of CH
4 and air compared to air axial injection scheme.
The recirculation zone appears in every case based on the distribution of stream lines, but the shape of them possesses slight difference for various structures. According to the theory quality of stream function, the volume flow rate of fluid passing through arbitrary curve (unit thickness) of two stream lines is equal to the difference of the two stream functions corresponding to the two steam lines. This means the difference of the stream lines is greater, larger reactant will flow past between them. For air axial injection (Structures 1 and 2), the maximal difference of stream function is observed at the zone close to the outer wall indicating the majority of reactant flow through this passage. Unlike air axial injection, for air radial injection (Structures 3 and 4), the maximal difference of stream function occurs at the region near the inlet and inner wall. That demonstrates most of the reactant passes through the way where gas flows along the inlet wall and turns direction towards inner wall. Compared with the stream path of the majority of reactant in two air injection schemes, we can find that the stream path of air radial injection is longer than air axial injection, resulting in the stream interacts with recirculation zone sufficiently and efficiently for air radical injection. This can enhance the mixing quality of reactant to some extent.
To understand the overall mixing characteristics of CH
4 and air in the combustor, the turbulent CH
4 mass diffusion is calculated here and the formula is defined as following where
GCH4 is the mass flux of CH
4,
μt is the turbulent viscosity. Assuming gas momentum diffusivity is equal to species diffusivity, then, Schmidt number
Sct is a constant given by 0.7.
YCH4 is the mass fraction of CH
4 [
22].
The contours of turbulent CH
4 mass diffusion are shown in
Figure 9. Diffusion peak of CH
4 is observed close to inlet region due to the first interaction of CH
4 and air. Besides, the diffusion length of CH
4 is the longest in Structure 2 among all of the structures even though the total mass flow rate is changed. This can be explained by the different diffusion pattern affected by the injecting direction of CH
4. Taking Case 1 as an example, two diffusion peaks are observed for air axial injection (Structures 1 and 2) as shown in
Figure 9a.
W1 means the diffusion peak which is close to outer wall and R means radial diffusion peak. The diffusivity of peak
W1 is restricted by outer wall because it almost attaches to the outer wall and CH
4 fails to diffuse towards that direction. For inlet Structure 2, CH
4 is injected towards the outer wall, making an army of CH
4 flow adjoin to the wall tightly. As a result,
W1 becomes the main diffusion peak in Structure 2. Recall that
W1 is limited by wall and the diffusivity of it probably cannot support the transport of such a quantity of CH
4, resulting in the CH
4 has to diffuse continuously downstream of the combustor in Structure 2. Therefore, Structure 2 has the longest diffusion length.
Similarly, two diffusion peaks are also obtained for air radial injection scheme (Structures 3 and 4). One is close to inlet wall (W2) diffusing radially towards inner wall and limited by inlet wall. After encountering inner wall, peak W2 turns to diffuse axially and it is not restricted by inlet wall anymore. The other peak (A) diffuses axially towards the outlet of combustor and avoids being influenced by any wall. Therefore, two diffusion peaks both remain relatively high diffusion abilities, causing CH4 diffuses faster compared to air radial injection.
3.2. Total Pressure Loss of Different Inlet Structures
Besides the mixing characteristic of reactant, the total pressure loss produced by mixing process is also a key aspect to be investigated thoroughly. Total pressure recovery parameter
ƞrec is defined as following where
pt denotes the average total pressure on the plane perpendicular to
x axis,
pt,inj is the average total pressure of reactant at the entrance of combustor,
ρ is the density of reactant,
pt,air and
pt,CH4 are average total pressure of air and CH
4 at the entrance of combustor respectively.
Figure 10 displays the variations of total pressure recovery parameter with axial length of combustor. According to the trend of curves of all cases,
ƞrec drops monotonously with axial length increases. Please note that
ƞrec decreases rapidly at the head end of the combustor and major total pressure loss is produced here compared to the slight drop downstream. This can be explained by the turbulence intensity of the reactant due to the violent interaction between CH
4 and air when entering the combustor initially. To specify the turbulence characteristic of different regions within combustor,
Figure 11 shows the contours of Reynolds number (
Re). As expected, with the total mass flow rate decreases (from Case 1 to 3), the value of
Re drops within the combustor.
Re implies the interaction of CH
4 and air. Higher
Re means more violent interactions of CH
4 and air.
We can infer that larger mass flow rate of CH4 and air might produce more total pressure loss because of the severer turbulent interaction of flow streams. The total pressure loss of each inlet structures is 28%, 32%, 27%and 26%, respectively in Case 1. Therefore, the value of ƞrec is approximately 0.3 in Case 1, it arises to about 0.45 in Case 2 and reaches above 0.9 in Case 3. Even though the curves are interlaced each other at initial stage, a specific sequence of ƞrec is observed after x > 200 mm, Structure 2 > Structure 1 > Structure 3 > Structure 4. This sequence is unchanged till the reactant flows to the outlet. This means air radial injections scheme produce lower total pressure compared to air axial injection due to its more violently turbulent flow of reactant when encountering the sharp corner of inlet and inner wall.
3.3. Effects of Inlet Structure on Critical Ignition Energy
The schematic of ignition position in combustor is displayed in
Figure 12. In general, the pre-detonation tube is tangentially connected to the outer wall of RDC to provide ignition tangential kernel. Because the mixing quality and total pressure has little change after
x = 200 mm, the point P (200 mm, 680 mm) close to outer wall is selected as the ignition position from which the tangential kernel is released by pre-detonation tube. To predict the critical ignition energy at point P, Formula (5), which was proposed by Wolanski [
34], is employed, and it is defined as the following where
E represents energy necessary to initiate a detonation,
ρ0 represents initial density,
C0 represents speed of sound in the combustible mixture,
ki represents coefficients for planar, cylindrical and spherical cases. The static pressure and equivalence ratio at point P are listed in
Table 3.
Table 4 shows the critical ignition energy at point P.
Unexpectedly, according to the numerical results in
Table 4, there is little difference for the pressure of ignition position in the same case. Therefore, the critical ignition energy is mainly dependent on the equivalence ratio at the ignition position, which essentially based on the mixing quality of reactant.
The equivalence ratio of each structure is all close to 1 in Case 1, resulting in the critical ignition energy is almost at the same accordingly. As the total mass flow rate decreases in Cases 2 and 3, the equivalence ratio of air axial injection (Structures 1 and 2) is far away from optimal mixing value gradually compared to the air radial injection (Structures 3 and 4) which still keeps favorable mixing quality. As a result, the critical ignition energy of air axial injection become higher than air radial injection (i.e., the critical ignition energy of Structure 2 is 1.3 times than Structure 3 in Case 3). Please note that the ignition of Structure 2 is always the highest among all the structures, while Structure 3 is the lowest.
4. Conclusions
A mixing process of CH4 and air in RDC is simulated accompanied with the evaluation of mixing quality and total pressure loss evaluation under different inlet structures. According to the numerical results, inlet structure has significant effect on the mixing characteristic, total pressure loss of the reactant and critical ignition energy. The primary conclusions from this work include the following:
(1) The initial mixing process of reactant is very quick in a relative short distance at the head end of combustor owing to the first interaction of CH4 and air. Compared to initial stage, the mixing process gradually slow down downstream. Because the majority of reactant interacts sufficiently with recirculation zone when air radial injection, so air radial injection scheme possesses superior mixing quality to air axial injection scheme. Based on mixing quality to identify the sequence of various structures, Structure 3 > Structure 4 > Structure 1 > Structure 2.
(2) Within the scope of air axial injection scheme, the structure of CH4 injecting towards outer wall has the longest mixing length due to the main diffusion peak is restricted by the outer wall, which limits the ability of CH4 diffusion.
(3) As the mass flow rate increase, the total pressure loss of reactant in combustor increases correspondingly owing to violently turbulent intensity. When the total mass flow rate is 12.71 kg/s, total pressure recovery parameter is around 0.3. As the total mass flow rate decrease to 1.82 kg/s, total pressure recovery parameter rises to above 0.96.
(4) At the ignition position in our study, pressure has little effect on the critical ignition energy. The equivalence ratio determines the critical ignition energy, meaning mixing quality plays a crucial role for the ignition process. Comparing four inlet structures, Structure 2 needs the highest critical ignition energy. Owing to the superior mixing quality of Structure 3, its critical ignition energy is the lowest.