1. Introduction
Beam elements of structures are widely used in engineering practices. They may contain cracks that are powerful stress concentrators, decreasing the reliability and durability of such structures.
Under external load, crack faces may be in contact. Many researchers have studied plane contact problems in crack theory of homogeneous bodies and developed methods for solving this problem. They are: Mosakovskyy V.I., Zagubizhenko P.A. [
1,
2], Bojko L.T., Berkovych P.E. [
3], Grylitskyy N.D., Kit G.S. [
4], Grylitskyy D.V., Lytsyshyn R.M. [
5], Kryvcun M.G., Grylitskyy N.D. [
6], Lozovyy B.L., Panasjyk V.V. [
7,
8], Savruk M.P. [
9], Filshtynskyy L.A., Hvorost V.F. [
10], Bowie O.L., Freese C.E. [
11], and Guz A.N., Zozulya [
12].
There are lots of various fracture criteria for cracked bodies in scientific literature. Several of them are of significant interest [
13,
14,
15,
16,
17,
18,
19].
The problem of bending of a cantilever-cracked beam by concentrated force applied at its end, perpendicular to its axes, is investigated in the papers [
7,
8]. It was assumed that the crack is straight, through-thickness, perpendicular to beam axis, and its faces are particularly contacting. Using the theory of complex variable functions and complex potentials, the considered problem was reduced to a linear conjunction problem, and to a singular integral equation in unknown contact stresses. The complex potentials of the problem, the length of the contact area of crack faces, and the ultimate value of the force responsible for beginning of crack propagation were determined.
A similar problem for nonsymmetrical cracks was studied in this paper. Depending on the location of a crack, its faces may be in perfect contact, particular contact, or have no contact.
On the base of energy [
15,
16] and improved [
17,
18,
19] criteria, an ultimate value causing beam fracture was derived.
Mark meaning are listed in
Table 1 to improve understanding article by reader’s.
2. Materials and Methods
We considered an isotropic cantilever strip of length that was rigidly fixed at left end. Its width and thickness were designated and , respectively.
A Cartesian coordinate system was placed in symmetry axes of the strip as shown in
Figure 1. The strip was weakened by a through crack of
length, non-symmetrically placed on the
- axis about the
- axis. Parameter
d denotes the distance from the left edge of the strip to the crack line (
). It was assumed that the crack length was essentially less than the width of the strip. The strip was loaded by a concentrated force
applied at its end, perpendicularly to the
- axis. Crack tips were in the points
and
(
).
We considered three possible cases of stress-strain state of the cracked beam.
Case 1. Crack with particularly contacting faces.
We assume that under external load, crack faces are smooth and enclosed in area , denoted by Point C has coordinates , where is unknown parameter, responsible for length of contact zone. The unloaded zone of the crack is denoted by
According to the problem statement, there are the following boundary conditions at the crack faces
where
and
are components of stress tensor; signs “+” and “−” stand for limit values of appropriate magnitude as
;
is the second component of displacement vector of the beam point.
Stresses and displacements may be expressed in terms of complex potentials
,
according to [
13]
where
is shear modulus;
Mushelishvili’s constant;
is the first component of displacement vector of the beam point,
,
.
Next, we introduce complex potentials
and
[
7,
8] that describe the stress-strain state in the cantilever-uncracked strip, under the same load. For large values of
they are
where
We determine the stress-strain state of cantilever-cracked strip by satisfying boundary conditions (1), (2) at the crack and by demanding that in the considerable distance from the crack potentials
and
have the form
Boundary conditions (1) and (2) may be rewritten as
Substitution (3) into (8) leads to the following linear conjunction problem
with the solution [
13]
where
From (10) we express the function
in terms of
:
Next, we introduce a new function
and rewrite the boundary conditions (1) as
Using (3), (4), (11), and (12), the boundary conditions (13) are reduced to the linear conjunction problem
Solving this problem we obtain the connection
where
and
are unknown constants and
For large
, this function allows series expansion
In order to determine coefficients
and
we present the function
in form of power series, using formulas (5), (7), and (12). Then, taking into account (17), we equate coefficients at the same degrees of
in (15). In such a way, we have
Parameter
is length of the non-contacted zone of the crack. Since point
lies at a greater distance from origin O than
(see
Figure 1), it is follows from (19) that the crack faces are in particular contact if
In such a way, we have one equation (15) in two functions
In order to obtain missing the equation, we consider the following boundary condition
Taking into account the relations (3), (11), and (12), we obtain the linear conjunction problem
Its solution is
where
are unknown coefficients and
Then, the function
for large values of
has a series expansion
Taking into account (5), (7), (12), and (22), by expanding both sides (20) into a series at large
and equating the coefficients at the same degrees of
after some transformations, we obtain formulas for the unknown coefficients
Adding (20) and (15), we find the function
Function
is found from (12) using (16), (21) and (24)
Stress intensity factors are determined on the base of formula [
14]
Replacing the function
by expression (25) in (26) we obtain
According to (18), (23), Formula (27) can be expressed as
In (28) we use the following notifications
where sign “+” corresponds to tip
and “–“ to tip
. In order to determine the ultimate value of force
causing the crack propagation, we use the energy fracture criterion [
15,
16,
17]
where
is Young’s modulus,
the effective density of surface energy of the crack for beam material.
Using (28) dependence (30) can be rewritten as
Case 2. Crack with non-contacting faces.
Now we consider the case when crack faces are not contacting. This means that the crack is completely located in the tensile zone and its faces are unloaded. In this case,
must be fulfilled. The part of the axis containing the crack is denoted by
On
, the following boundary conditions take place
and they also may be written in form (9). Repeating the appropriate transformations we obtain dependence (11). The boundary condition (32) can be rewritten as
Taking into account (3) and (11), we come to the linear conjunction problem
Solving this problem and taking into account the behavior of function
for large values of
(5) we have
where
In this case, we find the stress intensity factor using Formulas (26) and (33)
where
The coefficients and are expressed by Formulas (29) at
The ultimate value of force we obtain from formula
Case 3. Crack with perfectly contacting faces.
Now we consider the case when crack faces were in perfect contact
The part of the
axis where the contact take place is denoted by
. In this case, we have the following boundary conditions
Similarly to the previous case, we write boundary conditions at
in form (6) and come to the linear conjunction problem (9). Solution of this problem has the form (11). Then, from the boundary condition
taking into account (4) and (11), we obtain another linear conjunction problem
By solving this problem, we get
Next, using Formulas (3), (11), and (12), and satisfying the boundary condition
we come to the linear conjunction problem. Its solution is given by (20).
Adding (38) and (20), we find the function
Substituting (39) into (12) gives
Considering (40) and (26), we find the stress intensity factors
where
are determined according to the Formula (29).
The ultimate value of the force causing beam failure is obtained from the formula
It is known from scientific literature that the energy criteria of the fracture of cracked bodies do not always give satisfactory results. Therefore, we use an improved energy fracture criterion presented in [
20].
where
and
are constants responsible for the fracture strength of the material and
Using (43) and (44), the ultimate force causing beam fracture for a non-contacted crack tip is determined as
and for contacted crack tip as
3. Results and Discussion
Graphical dependences of ultimate force
on relative crack length
at various problem parameters are presented in
Figure 2,
Figure 3,
Figure 4,
Figure 5,
Figure 6, and
Figure 7. Calculations were performed at
. In
Figure 2 and
Figure 3 dependences are presented for the case of a crack with non-contacting faces.
In
Figure 2, curve 1 corresponds to the crack tip
, and curve 2 to the opposite one. These curves were built using Formula (36). Curves 3 and 4 were built using Formula (44). Curve 3 corresponds to
and curve 4 – to
. From analysis of these curves it follows that failure of the beam begins from crack tip
where the ultimate value
is lesser.
In
Figure 3, curve 1 corresponds to coordinate
while curve 2 corresponds to coordinate
It is seen that for a fixed crack length, the ultimate force
decreases with increasing distance between the crack center and the beam axis.
Dependences in
Figure 4 and
Figure 5 stand for cracks with particularly contacting faces at
In
Figure 4, curve 1 corresponds to contacting tip
and curve 2 – to non-contacting crack tip
. These curves were built using Formula (36). Curves 3 and 4 were built using Formula (44). Curve 3 corresponds to
and curve 4 – to
. It is clear that beam failure begins from a non-contacting tip.
As shown in
Figure 2b and
Figure 4b, the energy criterion for the fracture of cracked bodies gives an overestimated value of the force, in comparison with improved fracture criterion (42). In addition, with increasing crack length, the ultimate force decreases.
The curves in
Figure 5 were constructed for non-contacting crack tip,
Curve 1 corresponds to
curve 2 – to
curve 3 – to
We can conclude that with distancing of the tip
from the beam axis, the ultimate force increases.
The dependences of the ultimate force
on relative length
of cracks with perfectly contacting faces at various values of
are presented in
Figure 6 and
Figure 7.
In
Figure 6, curve 1 corresponds to crack tip
that is closer to the beam axis, while curve 2 corresponds to remote tip
. It is clear that beam failure begins simultaneously at both tips.
These curves are built for constant crack length. Curve 1 corresponds to , while curve 2 corresponds to . It follows that with distancing of the crack tip from the beam axis, the ultimate force decreases for a fixed relative length of the crack.
4. Conclusions
(1) Without regard to the location of a crack with contacting faces in the beam, expressions of stress intensity factor are the same; and of are different in all considered cases.
(2) For cracks with non-contacting or particularly contacting faces, beam failure begins distanced from the beam axis crack tip located in the tensile zone. However, in the case of perfect crack closure, this process begins closer to the tip.
(3) With increasing crack length, the ultimate force of failure of the beam decreases.
(4) For cracks with non-contacting faces, increasing the distance between the center and beam axis leads to the ultimate force decreasing, but for cracks with perfectly contacting faces, the ultimate force increases.
(5) For cracks with particularly contacting faces, the ultimate force decreases with the distance of the non-contacting tip from the beam axis.
(6) The action of concentrated force on a cantilever beam weakened by cracks with perfectly contacting faces leads to different stress-strain states, in contrast to the pure bending of the same beam with the same crack.
(7) With increasing crack length, the ultimate force always decreases.
(8) In calculating the ultimate force for cantilever beams, it is desirable to use the improved fracture criterion, without regard to location of crack and interaction between its faces.