1. Introduction
The use of wood fragments (chips) for the ageing of wines, distillates and vinegars is a widespread practice within the European Union and complies with specific regulations to defend the Protected Geographical Indication (PGI) from possible fraud. Their use, when authorized, is intended to reduce production time and costs [
1].
Different spirits, such as grappa, rum, Armagnac, cognac, brandy, whisky and tequila, are refined in barrels or, if allowed by regulations, using wood chips in their ageing processes [
2]. Wood may remain in the distillate from a few days to a few weeks at a dosage of 0.5–2.5 g per L. This process results in a fast change in aromatic complexity and colour intensity [
3] due to the extraction of wood volatile compounds from wood, also named xylovolatiles [
4], and other extractables, such as polyphenols [
5].
Most xylovolatiles arise from the depolymerisation of lignin, cellulose and hemicellulose during both the seasoning and toasting of the wood and include phenolic aldehydes (vanillin and syringaldehyde) and hydroxycinnamic aldehydes (coniferaldehyde and sinapaldehyde), as well as free phenolic acids such as vanillic, gallic, ellagic, ferulic and syringic acids. Moreover, other compounds can be found in oak-aged distillates. Some of them may derive from the Maillard reaction, which occurs during the wood-toasting phase and leads to the formation of coloured compounds (melanoidins) and several aromas with a high olfactory impact, such as pyrazines and furan derivatives [
1,
6,
7].
Among factors that affect the transfer of xylovolatiles to the distillate the most, the geographic and botanical origin of the wood, the wood grain coarseness, the drying/seasoning methods, the infusion duration, the shape and size of fragments and the surface/volume ratio should be considered [
1], but the wood-toasting phase is crucial to the final quality of the distillate. In fact, toasting profoundly changes the structure, chemical composition and physical properties of the wood and is strictly dependent on the applied heat intensity.
Wood chips for wine ageing are exclusively obtained from pedunculate oak (
Quercus robur), sessile oak (
Quercus petraea) or white oak (
Quercus alba). For the refinement of spirits, other types of wood are also available, including chestnut (
Castanea sativa), cherry (
Prunus avium), mulberry (
Morus alba), fir (
Abies alba) and walnut (
Juglans regia) [
2,
7]. The shape and dimensions are the same as those employed in winemaking: fine grains (2 mm), wood chips (2–7 mm), wooden cubes (1 or 2 cm) and small staves.
Sliced wood and peeled wood or untoasted poplar chips used once during fermentation to clarify wines and improve their body could be an alternative to conventional chips or barrels for distillate ageing [
1,
8]. Sliced wood is obtained by cutting the trunk using a very sharp blade of length at least equal to that of the workpiece (trunk or square portion), with a series of cuts that follow one another from its lateral surface along planes parallel to the fixing base. Wooden sheets with a thickness of a few tenths of a millimetre are obtained (the most common thicknesses are between 0.4 and 0.6 mm).
Peeled wood is obtained from the trunk fixed to spindles that is rotated on its axis against a blade, obtaining a continuous sheet of wood, generally between 1 and 3 mm thick and as wide as it is along the trunk; this wooden strip is then cut transversely to obtain single sheets (possibly discarding the defective portions). A circular section with limited tapering, the regularity of the stem and the absence of ribs is required, and it need to be free of major defects (wounds, knots, etc.) depending on the use, i.e., decorative, structural or intended for packaging [
9].
Some vibrational spectroscopy techniques, such as mid- and near-infrared spectroscopy (MIR and NIR), can be used to discriminate wines aged for variable periods in woods obtained from different essences (oak, acacia, chestnut) or wines aged in different ways (barriques, chips, steel) [
10]. The same techniques have been recently employed for the analysis of spirits, either for authentication purposes [
11,
12] or for the discrimination of ageing techniques [
13,
14]. Furthermore,
1H NMR analysis is one of the main analytical approaches, able to produce highly reliable and reproducible datasets suitable for non-targeted multivariate statistical analyses aimed to metabolomic studies. NMR has recently and successfully been used for the classification of wines to find an association between their metabolic profile and some environmental, agronomic (in the vineyard) and processing (during wine production) factors. The advantages of high-resolution
1H-NMR are absolute reproducibility and laboratory-to-laboratory transferability, meaning that it is unmatched by any other method currently used in food analysis. The reproducibility of NMR allows statistical investigations to be conducted, e.g., for the recognition of the variety, geographical origin and adulterations, where minimal changes in many components must be revealed at the same time.
The aim of the paper was twofold: primarily, peeled and sliced oak wood were tested for the first time to evaluate their suitability for use during distillate ageing, and poplar wood was explored as a cheap and available alternative to be used in place of oak. Indeed, a preliminary test on two poplar samples (as a less explored species in the aging field) was performed to evaluate its feasibility and compared with several samples made with different assortments and toasting of oak, in order to evaluate the differences among them.
Secondarily, from a methodological point of view, a multiple analytical approach was pursued; the effects of treatments on the general aromatic profile of the distillates were evaluated using GC-MS [
10], while the combined application of more traditional “in-lab” analytical techniques such as GC-MS and NMR was supported by portable and low-cost techniques such as NIR spectroscopy, as an attempt to develop a flexible but robust method to be applied both to the classification of aged distillates and to the control of food fraud. To complete the research study, the samples were also analysed using a portable electronic nose, an analytical approach that can evaluate the overall aromatic quality of agro-food products.
2. Materials and Methods
2.1. Samples and Solutions
The distillate used for testing was obtained from virgin Moscato pomace, fermented and distilled, according to the method employed for grappa production [
15]. The raw distillate, with an alcohol content of 70%
v/
v, was diluted to obtain an alcohol content of approximately 40% before chip infusion; a volume of 7.5 L of this solution was divided into 15 aliquots. Each sample had a final volume of 500 mL. Each one, apart from control, contained oak (12 samples) or poplar (2 samples) wood fragments of differing sizes and toasting levels for us to assess their impact on the final aromatic composition of the spirit (
Table 1).
To investigate how the wood affected the release of aromatic compounds during infusion, three different formats of alternative products were considered, of 2.5 mm (peeled wood), 0.56 mm (sliced wood) and 18.0 mm (cubes or wood tablets) in thickness, respectively.
The samples of alternative woods were treated ad hoc by simulating the process steps adopted for large-scale production:
- -
Seasoning of wood: Wood was immersed in deionized water, to reproduce the leaching action achieved by atmospheric precipitations during the open-air seasoning of staves used to produce barriques. The permanence time, submerged in water, was different for veneers and tablets (veneers, 1 h; tablets, 6 h; two washing cycles). Wood fragments were then stored in an oven at 25–30 °C, to simulate the environmental conditions of wood permanence outdoors during “natural seasoning”;
- -
Toasting phase: Three different levels of heating were considered, non-toasted samples (NT), light toasting (50 °C for 15 min) and heavy toasting (180 °C for 50 min).
A barrel generally has a surface-to-volume ratio ranging between 80–90 cm2/L; this ratio was applied to select the wood quantities to use for each 500 mL sample.
The “peeled wood” samples, subjected to the three different levels of toasting, were replicated twice. A first set of samples (3, 4 and 5 in
Table 1) was kept at room temperature during the refining phases, and another set of samples (6, 7 and 8 in
Table 1) was stored in a climatic chamber at a controlled temperature and a constant relative humidity of 65%. The following temperature cycle was performed in order to simulate the typical excursion temperature in a refining cellar. The cycle was carried out for about 12 months, and the first set of samples was stored at room temperature for the same period:
- -
A temperature of 5 °C for 8 days;
- -
A temperature of 15 °C for 8 days;
- -
A temperature of 30 °C for 8 days;
- -
A temperature of 15 °C for 8 days;
- -
A temperature of 5 °C for 8 days.
Samples were then stored in a temperature-controlled chamber protected from light.
2.2. Volatile Compounds Analysis—GC-MS Methods
All standards were purchased from Merck KgaA (Darmstadt, Germany); methanol and dichloromethane (HPLC grade) were purchased from Carlo Erba Reagents (Rodano, Milan, Italy). Ultrapure water was obtained using a Milli-Q gradient A10 instrument (Millipore Corporation, Billerica, MA, USA). The solid-phase extraction (SPE) cartridges used for sample preparation were polymeric reversed-phase cartridges (Strata X; Phenomenex, Torrence, CA, USA).
The method described by Petrozziello et al. [
16] for xylovolatile analysis was used, with the following changes: 1-heptanol (250 μL of 78 mg/L) and 3,4-dimetylphenol (250 μL of 50 mg/L) were added, as internal standards, to 5 mL of distillate; then, 20 mL of water was added to reduce the concentration of alcohol to less than 5%. SPE cartridges were activated with 5 mL of dichloromethane, 5 mL of methanol and then 5 mL of ultrapure water without drying the cartridges between passages.
The sample was passed through the activated cartridge at a maximum flow rate of 2 mL/min on a 24-port SPE vacuum manifold; the cartridge was then washed with 5 mL of ultrapure water and was dried at room temperature. The volatile compounds were extracted with 5 mL of dichloromethane, dehydrated with anhydrous sodium sulphate and then partially concentrated to a volume of 2 mL. Samples were stored at −18 °C until GC analyses. The initial volume was further reduced, immediately before analysis, to approximately 500 µL using a slight stream of nitrogen. The analysis was performed with a GC 7890A system coupled to a 5975 MSD detector (Agilent Technologies, Santa Clara, CA, USA). A volume of 1 µL of extract in dichloromethane was injected in splitless mode. The split/splitless injection port was heated to 250 °C, and the split vent was opened after 2 min. The column used was a 60 m HP-Innowax (Agilent J&W GC Columns, Santa Clara, CA, USA) fused silica capillary column 60 m in length × 0.25 mm in internal diameter × 0.25 µm in polyethylene glycol film thickness. Helium was used as the carrier gas with a linear flux of about 1.1 mL/min.
Some selected key aromatic compounds derived from wood (e.g., acetophenone, acetovanillone, eugenol, isoeugenol, guaiacol, maltol, p-cresol, vanillin, β-methyl-γ-octalactone) were quantified using appropriate calibration curves. Commercial analytical standards were dissolved in a model solution (40% ethanol) to prepare the different levels of concentrations for each compound. Each calibration level was analysed using the same method previously described, and the regression analysis method was applied for quantification. All the other compounds (including varietal and fermentative compounds) for which the calibration curve was not made were reported as equivalents of the internal standard, 1-heptanol. The analysis of the volatile compounds, both the semiquantitative (general aromatic profile) and quantitative evaluation (xylovolatiles) were performed acquiring the chromatogram in Total Ion Current mode (TIC). Mass spectra were recorded across the range of 30–300 m/z. As regards the analytes considered in this paper, any coelution phenomenon with other compounds was excluded.
The tentative identification of volatile compounds was performed by comparing the recorded mass spectra with those of the NIST15 and WILEY275 databases. Moreover, the retention index calculated for each compound was compared with those available in the literature [
17].
2.3. NMR Analysis
NMR analyses were carried out in the laboratories of Metrological Infrastructure for Food Safety (IMPreSA) in Turin. The instrument used was a 600 MHz NMR AVANCE neo 600 from Bruker (Bruker Biospin GmbH, Rheinstetten, Baden-Württemberg, Germany), equipped with a 5 mm probe, controlled temperature and autosampler.
All reagents and the deuterated solvent were purchased from Merck KgaA (Darmstadt, Germany), and the ultrapure water was obtained with a Milli-Q gradient IQ 7000 instrument (Millipore Corporation, Billerica, MA, USA).
Sample preparation: A volume of 300 µL of the sample was filtered using 0.45 µm PTFE filters, and 300 µL of buffer solution was added. The buffer comprised a solution of 190 µL of D2O (containing 0.05% wt of TMS), 60 µL of phosphate buffer (pH 7) and 50 µL of pure ethanol, and the preparation was then filtered using 0.45 µm Nylon filters. D2O was used for the lock on deuterium resonance, and ethanol was used for stabilizing the samples and buffer.
1D 1H-NMR spectra were acquired via ICON-NMR automation (Bruker Biospin GmbH). Lock, tune and shimming were performed automatically.
A modified standard Bruker pulse program was used for the multi-suppression of water and ethanol signals. Spectra were obtained at the 1H frequency of 600.529 MHz applying a standard zgpr pulse sequence for O1 (frequency of water peak) identification and a standard noesypps1d pulse sequence for the multi-suppression of water and ethanol peaks. The experimental parameters were as follows: temperature of 298 K, sweep width of 9615.38 Hz, recycle delay (d1) of 4 s and acquisition time of 1.7 s. For peak suppression, the width of narrow, off-resonance suppression was 2.5 Hz, and the width of broad, on-resonance suppression was 25 Hz. The spectra were acquired with 4 prior dummy scans, and 64 scans were recorded. After acquisition, spectra were processed with Topspin 4.1.3 (Bruker Biospin GmbH). Phase correction was performed automatically. The chemical shifts (δ) were referenced to the TMS resonance.
The spectral region from 11 to 5.5 ppm of the
1H-NMR spectra was chosen as the input data for statistical analyses, thus focusing on the region of the spectra where main structural differences related to important aromatic compounds of the samples should have been visible (phenols, aldehydes, aromatic groups). AssureNMR software was used to segment the NMR spectra into rectangular buckets. The width of the buckets was user-defined and equal to 0.05 ppm for
1H-NMR data [
18]. Integration was achieved using the “sum of total intensities” mode, and the spectra were scaled to the peak of TMS, using the region between 0.07 ppm and −0.07 ppm as a reference region. The datasets were scaled with the Pareto scaling method [
19] and used for principal component analysis (PCA).
2.4. NIR Analysis
NIR spectra were recorded as described by Nardi et al. [
10] in transmittance mode on an MPA Bruker near-infrared spectrometer (Bruker Optik GmbH, Ettlingen, Germany) equipped with a TE-InGaAs detector; the range was 11,500–4000 cm
−1 at a temperature of 30 °C, using 1 mL volume and 6 mm internal pathlength clear glass vials, sealed with polyethylene snap caps. For each sample, 32 scans were recorded with a spectral resolution of 4 cm
−1 and then averaged. A preliminary analysis of spectra using instrumental software (OPUS 6.5; Bruker Optik GmbH, Ettlingen, Germany) allowed us to identify the ranges that were useful for processing with further chemometrics analyses. The ranges of 6900–6800 cm
−1 and 5500–4000 cm
−1 were chosen as suitable for spirit characterisation, according to recent literature findings [
14], and slightly adapted by taking into account the full-spectrum wavelength loading contribution to global variance in our dataset.
2.5. Analysis with Electronic Nose PEN-2
A commercial portable electronic nose, PEN2 (WMA Airsense Analysetechnik GmbH, Schwerin, Germany), device was used to differentiate and monitor the changes in the profile of volatile compound contents during the ageing period.
PEN2 consisted of a sampling apparatus, a detector unit containing the array of sensors and pattern recognition software for data recording. The core component of the electronic-nose system is the sensor array, which is composed of 10 different metal oxide semiconductors (MOS-type chemical sensors;
Table 2). Each sensor generates a specific response to a corresponding aroma substance in the sample headspace, with the purpose of simulating the human nose.
From each sample, 3 mL of distillate was taken and left in special vials of 35 mL for 1 h at 30 °C to facilitate the diffusion of volatile compounds in the vial headspace. The sensor array was positioned in a small chamber with a volume of 1.8 mL. The measurement phase lasted 140 s, and data were recorded using interface unit PC software (Winmuster v.1.6 software).
During the measurement process, the headspace gas of a sample was pumped into the sensor chamber at a constant rate of 100 mL/min via Teflon tubing connected to a needle. When the gas accumulated in the vial headspace, it was pumped into the sensor chamber, and the ratio of conductance of each sensor changed. The sensor response was expressed as the ratio of conductance (G/G0) (G and G0, conductivity of the sensors when the sample gas or zero gas blows over).
The sample interval was 1 s. Finally, when a measurement was completed, a stand-by phase was activated (60 s) to clean the aspiration circuit and return sensors to their baseline values. Ambient air filtered through activated charcoal was used as the reference gas to clean the circuit.
2.6. Statistical Analyses
Statistical treatments were carried out using XLSTAT 19.4 biomed version software (Addinsoft, New York, NY, USA; 2016). With regards to GC-MS, the results were statistically analysed using univariate (ANOVA) and PCAs. Some analyses and related graphic representations were performed with the statistical freeware PAST 3.26 [
20] program.
The statistical analyses of the NMR spectra were preliminary performed using the AssureNMR program from Bruker. Variations in the data were explored using PCAs, which were used for unsupervised pattern recognition, allowing the observation of trends and similarities between samples to be conducted. Statistical treatments of NIR data were performed with SIMCA 15.0.2 software (Umetrics–Sartorius, Sweden).
Data obtained using PEN2 E-nose were analysed using PCAs with the ggbiplot package in R-3.4.4.
4. Conclusions
These preliminary results indicated, overall, that peeled and sliced oak wood could be an interesting solution for future use in the distillate industry due to their low cost and excellent ability to release desirable aromatic compounds.
Samples aged with peeled and sliced toasted woods showed a significant increase in vanillin content, regardless of the wood assortment used. Moreover, the wood format considerably affected the concentration of cis-whisky lactone. Among the trials, the sliced woods, irrespective of the degree of toasting, released abundant quantities of this compound, which is found naturally in oak heartwood both in its free, non-cyclized form (3-methyl-4-hydroxyoctanoic acid) and as precursors.
Moreover, ageing distillates with alternatives to barrique products clearly showed a reduced content of esters, especially ethyl esters of medium and short fatty acids. This phenomenon seemed to be linked to the hydrophobic interactions between the distillate and wood. A greater sorbent effect was noticed using poplar wood. The intensity of these phenomena appeared to be weaker for the more toasted woods, but in the case of poplar, this interaction was negligible.
The ability of some analytical methods to discriminate the distillates refined with different woods was also highlighted in this preliminary study.
The NMR analysis seemed to be a promising tool in order to classify spirit samples based on toasting level. Even if, in the case of the wood assortment, a partial separation among groups was achieved, further research needs to be carried out to improve the results obtained.
The NIR analysis appeared to highlight similarities among the samples refined with wood tablets, distinguishing them from the other wood assortments, although its potential application needs to be further confirmed with a bigger dataset, as this technique requires a wide range of calibrations.
For the objectives defined by this work, the first preliminary results for the use of the E-nose seems encouraging both for the simplicity of sample preparation and for the portability of the method. The best performance was obtained by evaluating the differences among the various assortments of woods used.
More research aimed at integrating the use of these methods could make possible a clear differentiation of distillates refined with different technologies. This aspect could be of great importance both for product traceability and fraud control.