Tooth Profile Construction and Experimental Verification of Non-Circular Gear Based on Double Arc Active Design

The double arc pitch curve is a novel way for creating a non-circular gear tooth profile. Aiming at the problems of the rounding of non-integer teeth and the nonlinear equation system in the construction of double circular arc tooth profile, an active design method based on planetary gear transmission kinematics and gear-meshing theory is proposed. By studying the double arc pitch curve of the three engagement positions, combined with the uniform theory of the relative curvature of surfaces, the distribution characteristics of the solution of the nonlinear equation system are analyzed in depth, leading to the optimal solution of the characteristic parameter values of the pitch curve. Combined with UG modeling and ADAMS motion simulation, the gear engagement force and the angular velocity of the planetary gear around the center are compared and analyzed in the case of integer tooth ratio and non-integer tooth profile. The results show that the engagement force of the gear pair constructed by integer teeth is reduced by about 17%. The optimal combination of the numbers of teeth is determined by orthogonal experiments, on which trial production and hydraulic load tests are based. The results reveal that the torque of the product at a rated speed is about 2.6% higher than that of foreign prototypes, which verifies the effectiveness of the design method proposed in this paper.