1. Introduction
For the commonly used three-stage high-lift device, the flow characteristic is that the leading slat and trailing-edge flaps work together to improve the lift–drag characteristics of the entire airfoil. Van Dam [
1] reviewed the recent developments in aerodynamic design and analysis methods for multi-element high-lift systems in transport airplanes, including necessity, the major design objectives, and constraints. For the commonly used three-stage high-lift device, the flow characteristic is that the leading slat and trailing-edge flaps work together to improve the lift–drag characteristics of the entire airfoil. In 1970, A. Smith [
2] analyzed the aerodynamic principle of the multi-element configuration, and believed that it was affected by the slat effect, circulation effect, off-the-surface pressure recovery, and boundary layer effect of each wing segment. It is well recognized that the usual function of the slot is that of a boundary layer control device, permitting highly adverse upper-surface pressure gradients to be sustained without incurring severe separation. There appear to be five primary effects of gaps, and here we speak of properly designed aerodynamic slots. According to the current classical active and passive flow control theories, the mechanism of the three-segment high-lift device can be classified into the passive control method. The passive flow control technology does not add energy to the flow, but changes the flow boundary or pressure gradient through some methods to control the flow, such as optimizing the geometric parameters of the airfoil, adding or combining flow control devices, and through fixed-point displacement or deformation under specific working conditions. Compared with active flow control technology [
3], it is widely valued for its advantages of simple structure, lack of additional energy consumption or lower energy consumption, and low cost. For the three-stage high-lift device, the leading-edge slat can accelerate the airflow through the slots formed with the main wing, forming a similar effect to the jet flow, which can favorably disturb the airflow of the main wing and improve its wind resistance. However, the practical application of this three-element high-lift device has many limitations. For example, the aircraft is significantly affected by the ground effect during takeoff and landing. For the high-lift device, the flaps are deflected closer to the ground [
4], meaning that the impact is greater. For amphibious aircraft [
5,
6], flap failure may even occur due to body splash. In order to further improve the aerodynamic characteristics and practical value of the high-lift device, slats are the preferred component for optimization and improvement.
The basic principle of slat lift enhancement is that there is a gap between the slat and the leading-edge surface of the main wing. Specifically, the velocity of the airflow on the lower surface of the airfoil increases in the gap and flows to two places, respectively. Part of the airflow accelerates from the gap between the tail of the slat and the leading edge of the main wing, flows backwards with the airflow on the upper surface of the airfoil, and accelerates the flow to the convergence of the upper surface of the main wing. Moreover, the velocity of airflow in the boundary layer on the upper surface of the wing is increased to eliminate a large number of vortices [
7]; the other part flows to the cavity of the concave pressure surface of the slat, forming a recirculation zone. The velocities of these two streams differ greatly; a strong free shear layer is, therefore, formed at the interface. This shear layer originates from the sharp lower trailing edge and develops downstream with the separation vortex. When the separation vortex hits the trailing edge wall of the slat, a part of the vortex will flow back into the concave cavity of the slat, interfering with the new shear layer near the lower trailing edge [
8] and forming return feedback [
9]. In order to improve the lift–drag characteristics, grid flow channels can be added to the slats to improve the flow field in the slats. Grid fins [
10], as multi-surface control systems consisting of an external frame and an internal grid partition, originate from the lift device composed of multiple elements used in the early design of aircraft, and have the advantages of high control efficiency, a large stall angle of attack, small hinge torque, and easy folding. In particular, their lift characteristics are good, and it is not easy to stall the devices with a high angle of attack, meaning they maintain good linearity. However, due to the defects in the structure, weight, resistance and technology of multi-element lift devices under the technical conditions of the time, single-element lift devices have been dominant in aircraft design for a long time. With the development of technology, the performance characteristics of grid fins derived from multi-element lift devices are increasingly understood, and their advantages as aerodynamic stabilizing and controlling surfaces for various types of aircraft continue to be highlighted. Research from Russia, the United States, Germany, and China has strengthened the understanding of grid fins; as a result, theoretical and applied achievements have been realized [
11,
12,
13,
14,
15].
Wang Long et al. [
16] carried out a numerical simulation on four different slotting positions of wind turbine blades by means of a computational fluid dynamic method, and obtained the flow field and lift coefficient of the blades at different angles of attack. They found that, under high angles of attack, the jet formed by slots can effectively inhibit flow separation, and the aerodynamic performance was better when the slotting position was near the separation point. Hui Zenghong et al. [
17] studied the aerodynamic characteristics of multi-element leading slat lift devices using the pressure measurement method and obtained a better leading slat scheme by comparing the influence of different configuration slats on the airfoil lift effect and aerodynamic efficiency. Zhang Lijun et al. [
18] proposed a scheme of symmetrical slitting in the wind separation zone for the vertical axis wind wing NACA0012 studied, which delayed the separation of the airfoil boundary layer and improved the aerodynamic performance of the airfoil. Liu Zhongyuan et al. [
19], taking the L1T2 three-element airfoil as the research object, proposed carrying out slot control on the leading-edge slat to slow down the boundary layer separation and reduce its impact on the wake. They focused on the slot location, the flow direction at the slot outlet, and the flow control technology in order to improve the stall characteristics of the lift enhancement device. Although there is a lot of research on the flow control of slats, most of this research focuses on the slot position and slot angle. There is relatively little optimization research on the slot layout scheme, slot width, and slot and chord angles of slotted airfoils of multi-element configuration, which limits the potential of the flow control effect of slats.
In this paper, a grid-slat flow control configuration is proposed to increase lift, reduce drag and suppress flow separation. The quadratic curve parametric modeling method is used for the slot, and the design of the experiment aims to optimize its design. The optimal design parameters of the grid-slat configuration under the given design space and flow conditions are determined through numerical simulation. Moreover, the flow control mechanism of the optimal configuration and the influence and correlation of each design parameter on the lift–drag coefficient are analyzed. It provides a new idea and method for the design of three-dimensional grid multi-element airfoil lift devices in the future.
2. Flow Control Optimization Strategy for Leading-Edge Slot of the Airfoil 30P30N Based on Grid Fin
The grid-slat configuration can improve the flow field level of the slot by increasing grid flow channels. Its basic principle is that, in addition to increasing the flow path of the leading-edge slats, the slats themselves generate additional lift. More importantly, a new additional slot is formed on the basis of the original single channel, which can enhance the flow characteristics of the original slot, improve its disturbance characteristics to the flow of the main wing, and thus enhance the flow control effect. However, since there are many design parameters involved due to the addition of slots in the slats, this paper constructs an aerodynamic optimization design method for grid-slat flow control based on the DOE algorithm.
2.1. Design of Grid Fin–Slat Composite Configuration
The grid-slat configuration is designed on the multi-section airfoil 30P30N of the high-lift device, and the configuration is parameterized to facilitate the transformation of the original optimization of the geometric model of the configuration into the optimization of the configuration design parameters.
Analytic geometric curves can be expressed using explicit functions with few design variables. For example, in the typical conic curve method, section control can be realized by the beginning and end coordinates of curves, as well as by the tangent slope and shape parameters. It has fewer control parameters, which is conducive to the optimal design of the aerodynamic shape. The general equation of a conic curve is:
. The conic curve can be regarded as a conic obtained by performing plane oblique cutting. By changing the angle of the tangent plane, conic curves such as circle, ellipse, parabola and hyperbola can be obtained [
20].
The slot at the leading edge is separately described by two curve equations, as shown in
Figure 1, curves 1-2-3 and 4-5-6, respectively. Assuming that point 2 is the origin of the curve coordinate system, where the slope of the curve is infinite, the 1-2-3 elliptic equation can be simplified as
. Then, the equation can be obtained according to the coordinates and slope of the curve at point 1 and the tangent equation of the curve at point 3.
Among them, the designer gives the x coordinates of point 1, and the x and y coordinates of point 2. The method to determine the tangent equation at point 3 is shown in the figure above. First, a straight line should be made through the two points denoted as AB. The angle between AB and the horizontal direction is
; then, the distance of
is offset upward, where
and
are also given by the designer. The curve 4-5-6 is determined in the same way with the parameters
,
,
and
. In conclusion, the chord length direction is assumed to be the x axis and the direction perpendicular to the chord length is assumed to be the y axis. Considering the calculation time and cost as well as the configuration changes, the control variables of the slot at the leading edge are shown in
Table 1:
The position and size of the slot inlet can be adjusted by adjusting and The degree of shrinkage can be adjusted by adjusting and . Adjusting and can change the longitudinal position of the transition between the contraction and expansion of the joint. The position of the slot outlet position can be adjusted by adjusting and . The shape of the expansion segment can be controlled by adjusting , , and .
2.2. Aerodynamic Optimization Model of Grid-Slat Composite Configuration
The DOE module in the Isight-integrated platform is adopted, and the numerical optimization of control design parameters is used to replace the optimization of grid-slat configuration geometry. It is a structured research method used to systematically study the relationship between the independent variable and the dependent variable. This method studies the effect of one or more input parameters (factors) on multiple output results (responses) by arranging experiments scientifically and reasonably and replacing comprehensive tests with partial tests. The seven steps of the DOE experiment design are target determination, process analysis, factor screening, fast approach, factorial experiment, regression experiment, and robust design. The optimized design variables are parameters in the parameterized expression of grid-slat curve configuration (
). The objective of optimization is to obtain the maximum lift–drag ratio K. The calculation formula is as follows:
As shown in
Figure 2, the optimization process of grid-slat configuration is as follows:
- (1)
The optimization module assigns values to ten design variables for the first time according to the constraints, and Catia establishes a two-dimensional parametric model of grid-slat configuration according to the assignment;
- (2)
The pointwise divides the structural grid and output of the case file for Fluent calculation;
- (3)
The flow field of the grid-slat configuration is calculated at an angle of attack of , and outputs the corresponding lift coefficient and drag coefficient ;
- (4)
The Calculator module feeds back the lift–drag ratio K into the optimization platform according to the formula;
- (5)
The DOE algorithm reassigns design variables according to the calculation results, and then enters the next round of optimization calculations.
Figure 2.
Optimization flow chart of grid-slat configuration.
Figure 2.
Optimization flow chart of grid-slat configuration.
4. Optimization Example and Analysis
Through optimization design, the values of design variables are shown in
Table 3, and the configuration at this time is shown in
Figure 7a. The grid-slat configuration plays a role in increasing lift and reducing drag through calculations.
Figure 7b–d show the comparison of the lift coefficient, drag coefficient and lift–drag ratio between the original airfoil and the new configuration at different angles of attack. The simulation and optimization results show that the lift coefficient increases by 3.3%, the drag coefficient decreases by 12.7%, and the lift–drag ratio increases by 18.4% of the optimal configuration compared with the original airfoil at an angle of attack of
.
In order to further clarify the mechanism of increasing lift and reducing drag of grid-slat configuration,
Figure 8 describes the total lift coefficients of the original airfoil and the optimized airfoil at different angles of attack. The lift coefficients, extracted separately from the slats, show that the configuration not only improves the lift of the slat itself but also improves the lift of the main wing.
The simulation results of the original airfoil and the optimized configuration at four typical angles of attack (
) are compared and analyzed. The development process of wake flow is shown in
Figure 9. For the original airfoil at an angle of attack of
, the wake flow area generated by the separation bubble is strongly mixed with the slot jet and the boundary layer of the main wing section, so that the rear section of the main airfoil and trailing-edge flap are in the mixed wake flow area. After optimization, the separation of grid-slat configuration is weakened, and the wake area is greatly reduced.
Superimposed contour plots of velocity magnitude and instantaneous streamlines at different angles are shown in
Figure 10. Although the jet velocity has not yet reached the peak value, the velocities near the upper trailing edge are improved to varying degrees. The downstream flow-separated area near the upper trailing edge becomes a flow-attached area.
Figure 11 shows the surface pressure coefficient Cp of the original airfoil and the optimized layout under two operating conditions. For the convenience of differentiation, blue represents the original airfoil and red represents the optimal grid-slat configuration. The negative pressure value in the figure represents the suction on the upper surface of the wing. The positive pressure value represents the pressure on the lower surface of the wing. The pressure surface curve is located below the suction surface curve, indicating that the pressure on the lower surface is greater than that on the upper surface, which means the lift of the airfoil is positive [
27,
28]. The area enclosed by the pressure coefficient curve can roughly reflect the lift coefficient.
As is shown in
Figure 11a, at an angle of attack of
, each suction peak of optimized configuration for each wing is slightly higher than that of the original wing, while the pressure surface curve is basically the same, so the optimal grid-slat configuration has a higher lift. As can be seen in
Figure 11b, the suction peak of the original airfoil decreases sharply, and the area enclosed by the pressure coefficient curve decreases. However, the pressure coefficient curve of the optimized configuration is significantly different from that of the original airfoil, indicating that stall status had not been reached. Therefore, it can be concluded that the optimized configuration improves the aerodynamic characteristics at a high angle of attack and additionally increases the stall angle of attack.
5. Influence Analysis of Design Parameters
In order to further clarify the design method of grid-slat configuration, the influence of each parameter on lift–drag coefficient and lift–drag ratio is analyzed according to the calculation results under the different design parameters calculated in the optimization process. First, the Pearson correlation coefficient [
29] is selected to calculate and analyze the correlation between design parameters, lift–drag coefficient and lift–drag ratio, as shown in
Table 4. The results show that the five design parameters are significantly related to the lift–drag ratio
, where
,
,
are positively correlated with
,
,
are negatively correlated with
.
Pearson’s formula [
30] is:
where
is the covariance of
X and
Y, and
, is the standard deviation of
X and
Y, respectively.
This shows that within the given range of variables, the shape of the slot changes with the change in five design parameters, which will greatly change the flow field. The change of results in the change of seam entry position, while the change of the other four design parameters , , and results in the change in seam shape. The design parameter is positively correlated, indicating that the lift force is better when the inlet position of the slot is closer to the right. The design parameters and are positively correlated, indicating that as the expansion degree of the slot increases, the acceleration degree of the slot to the flow is greater, and the lift force is better.
6. Conclusions
In this article, a flow control method of grid-slat configuration was proposed, and its optimal design was configured using the DOE algorithm. The optimal configuration was obtained and verified through numerical simulation, and we analyzed the flow control mechanism and the influence of design parameters. Two main conclusions were drawn from this study.
(1) By slitting the leading-edge slats, the lift–drag characteristics of the multi-element configuration can be effectively improved, which shows the feasibility and effectiveness of conducting flow control through the leading-edge slats. The simulation and optimization results show that the lift coefficient increases by 3.3%, the drag coefficient decreases by 12.7%, and the lift–drag ratio increases by 18.4% of the optimal configuration compared with the original airfoil at an angle of attack of . The grid-slat can effectively improve the flow field level, and the flow always remains attached.
(2) The analysis of the correlation between the design parameters and the configuration of aerodynamic performance shows that the slot design parameters are highly sensitive to the final flow control effect, which also indicates that the flow control potential of the slats is very good.
In this paper, a flow control model and design optimization method based on slat slitting have only been constructed for a single grid slot. In future work, we expect to build a more effective slot scheme with the possibility of three-dimensional applications.