1. Introduction
In order to improve the flexibility and resilience of electric power systems (EPS), a transition is underway from the construction of large power units to the large-scale adoption of distributed generation (DG) facilities installed near power consumers [
1,
2,
3]. This approach is also applicable to railroad power supply systems (RPSSs). The use of DG units in RPSSs will make it possible to cut the costs of power supply of railway transport infrastructure facilities, increase the reliability of power supply, and improve the power quality [
4,
5,
6], including in areas of power supply to non-traction loads. However, certain features unique to load flows of RPSSs that are related to the markedly variable nature of traction loads, the presence of unbalance and harmonic distortions, complicate the operating conditions of synchronous machines of DG units.
In the presence of an unbalanced load, the stator windings of a synchronous machine have negative sequence currents flowing through them, resulting in a magnetic flux that rotates relative to the rotor at double angular velocity. This flux induces double frequency currents in the rotor winding, resulting in additional losses. Moreover, an electromagnetic torque pulsing at double frequency is created, which causes additional vibrations as well as harmonic distortions of stator and rotor voltages and currents. Therefore, there is a need to limit the capacity of the generator and the duration of its operation under reduced power quality. Even a slight increase in current unbalance requires a significant reduction in the generator’s full-load runtime.
The appearance of harmonic distortions [
7,
8] leads to a decrease in the power factor, which can cause the rotor current to increase as a result of the action of the automatic regulator of excitation. In general, the occurrence of higher harmonics in the stator windings of a synchronous machine is the subject of many studies, for example, [
9,
10,
11,
12,
13,
14]. From the analysis of the reviewed works it follows that the generation of higher harmonics in stator voltages depends on the type of its winding [
10,
11], the shape of the cores [
12] and the degree of their saturation, and the availability of damper windings [
13], as well as on the excitation current control system of the generator [
14].
Studies of load flows of generators under a reduced power quality, the results of which were reported in papers [
15,
16,
17,
18], allowed the significant expansion of the scope of the use of asynchronous and unbalanced load flows in practical applications. The general principle governing the application of generators under such conditions, formulated in [
16] and consisting in limiting the continuous load of the synchronous generator when there is an unbalance and harmonic distortion, still holds valid today. Methods for assessing the effect of load unbalance with a non-sine waveform of current were based on the fact that the effect of the negative-synchronous field and the fields of higher-harmonic current of the stator lead to the same effect, i.e., extra heating of the active parts of the generator. These conclusions are confirmed by a study carried out in [
19] on the calculation of the permissible load of a synchronous generator with different shares of power consumers with a non-linear current–voltage characteristic. In [
20], a method is proposed to reduce the influence of higher-current harmonics on the operation mode of synchronous hydrogenerators, and the permissible generated power of a synchronous hydrogenerator when operating on a non-sinusoidal load is determined. In such modes, it is mandatory to use thermal protection of the synchronous generator, taking into account the harmonic distortion of the stator and rotor currents. For example, in [
21], a new model of thermal protection of the rotor of a synchronous generator is presented, taking into account the simultaneous occurrence of rotor overload due to the excitation current and rotor overload due to the negative sequence current.
The studies in [
22,
23] investigate the effects of non-linear and asymmetric loads in isolated synchronous generators. Reference [
22] presents an analysis of the oscillations caused by an asymmetric load of an isolated synchronous generator. In [
23], a study of the disturbances caused by harmonic distortions in the synchronous and asynchronous generators during their parallel operation in an isolated system is presented.
Recently, there have been certain changes in EPSs and RPSSs. The number of power semiconductors and other non-linear components used has increased. Particularly significant progress has been made in the area of creating effective means of automatic regulation of excitation (ARE) and rotor speed (ARS) of the generator. Therefore, studies of the effects of unbalance and non-sine waveforms on the operation of a low-power synchronous generator prove relevant. The purpose of this study is to determine the effect of unbalanced and non-linear loads on the operation of low-power synchronous machines equipped with modern types of ARE and ARS. For our studies we used computer models built in the MATLAB environment and the Fazonord package [
24], as well as a physical model of a low-power synchronous generator.
The main contribution and value of this work is the study of the separate and combined effects of a non-linear and asymmetric load of an isolated low-power synchronous generator or a generator operating as part of an RPSS. At the same time, the main attention is focused on the influence of these modes on the operation of the modern ARE and ARS of a synchronous generator.
Below is a description of the models and the results of research on separate and joint influence of unbalanced and non-linear loads on the operation of a lower-power synchronous machine.
2. Unbalanced Load Effect on Operation of a Low-Power Synchronous Machine
The flow chart of the investigated computer model, implemented using the Simulink and SimPowerSystems packages of the MATLAB R2022b environment, is shown in
Figure 1. The “synchronous machine” block was used to simulate the generator of the DG unit, the parameters of which are shown in
Table 1. A steam turbine (the “steam turbine” block in
Figure 1) was used as the primary engine, the mathematical model of which with respect to the shaft power of the turbine and the regulator opening was characterized by the following transfer function:
where
is the time constant of the turbine, determined by the lag in the conversion of steam energy into mechanical energy (on average,
is 0.2 s), and
s is a complex variable.
The excitation system model was formed based on the equations describing the thyristor converter and the input amplifier [
25]. The exciter of the synchronous generator was modeled by the following transfer function, which is typical for a thyristor exciter [
26]:
. In this case, the model of the excitation system (the “excitation system” block in
Figure 1) additionally takes into account the amplifier and the limiting block. The block diagram of the excitation system model is shown in
Figure 2.
To regulate the generator voltage and rotor speed, we used the microprocessor-driven ARE and ARS models (the “MARE” and “automatic regulator of rotor speed” blocks in
Figure 1), detailed in [
26]. The voltage regulators were set up using the technique described in [
27]. The measurements of non-sine waveforms and unbalance were performed using standard MATLAB SymPowerSystems blocks: total harmonic distortion and three-phase sequence analyzer.
The generator in the model served an active and inductive load of 1.8 +
j0.6 MV-A. The unbalanced currents and voltages were introduced by increasing the load between phases
a and
b. The load between phases
b,
c and
c,
a was reduced by an appropriate amount to maintain total power. The results of computer-aided simulations are summarized in
Table 2 and illustrated in
Figure 3 and
Figure 4.
The average excitation current of the generator serving unbalanced loads was practically unchanged. However, as a result of the unbalance, currents with a frequency of 100 Hz were induced in the field winding, and the amplitude of forced current oscillations in the field winding increased linearly (
Figure 4c). This is due to the fact that the unbalanced currents of the three-phase stator winding create an elliptical field, which is equivalent to the sum of two fields rotating at the same speed in opposite directions. The field component corresponding to the negative sequence currents rotates relative to the rotor at double synchronous speed and induces double frequency currents in the rotor circuits, which leads to additional losses.
The growth of the current unbalance ratio was accompanied by an increase in currents in individual phases and the level of voltage unbalance at the terminals of the synchronous generator, as well as the appearance of harmonic distortions. These circumstances must be taken into account when integrating DG units into RPSSs. Failure to take these factors into account can lead to rapid wear and tear of electrical equipment and even to breaking down of generators.
Studies were also carried out on a physical model of a low-power turbogenerator. A schematic and photo of the experimental setup are shown in
Figure 5. The turbogenerator model was realized as coupled electric machines. The main nominal parameters of the electric machines of the physical model were as follows (
Figure 2):
To increase the inertia on one shaft of the synchronous generator and the DC machine, we installed a flywheel with a moment of inertia of 0.009 N⋅m⋅s2.
The generator in the simulation served resistive and inductive loads. The unbalance was created by increasing the load in phase A; the loads in the other phases were reduced by an appropriate amount to maintain full loading.
Regulation of generator speed and voltage was carried out on the basis of digital PID controllers, the block diagrams of which are shown in
Figure 6.
Experimental data obtained with the physical model of the turbogenerator, presented in
Table 3 and
Table 4 and
Figure 7, confirmed the results of the computer-aided simulation detailed above. As a result of these studies, we found that when the generator served an unbalanced load, the stator winding had higher current and voltage harmonics, and the third harmonic had the greatest amplitude. This is explained by the fact that in the presence of an unbalanced load, a current of double frequency (100 Hz) is induced in the rotor winding, which in turn excites the magnetic field of the rotor, which rotates in the forward direction at a double frequency with respect to the rotor. This field is superimposed on the fundamental frequency magnetic field, which leads to the formation of a magnetic field of the rotor rotating in the forward direction at three times the frequency of the stator. Thus, the generated field will induce a current of triple frequency (150 Hz) in the stator winding.
Due to the fact that the generator was loaded at about one third of its rated power, the maximum phase current difference slightly exceeded the allowable 12% only at the value of
equal to 40%. It should also be noted that the effective value of the excitation current of the generator serving an unbalanced load remained practically unchanged. The relationships shown in
Figure 7 differ slightly from the nearly linear ones obtained by computer-aided simulation. The differences are due to a number of assumptions made in the simulation, as well as measurement errors. This is especially true for current measurements in the presence of harmonic distortions.
The results of computer-aided and physical modeling revealed the following:
When the synchronous generator served an unbalanced load, there was a noticeable negative sequence current, which may exceed the maximum allowable value with respect to overheating. The generator began to emit higher harmonics into the network, which led to extra heating. In the experiments carried out on computer and physical models, the difference between the currents of the stator phases slightly exceeded the maximum permissible value and amounted to 12.5% for the computer model and 12.9% for the physical one.
The average excitation current of a generator serving an unbalanced load was practically unchanged, but there was a 100 Hz current in the field winding whose amplitude increased linearly as the load unbalance increased. Therefore, the excitation current and the generator load should be limited.
The power limitation of a generator serving unbalanced loads can be determined by the difference in phase currents, which must not exceed 12% of the nominal current.
3. Non-Linear Load Effect on Operation of Low-Power Synchronous Generator
A flow chart of the computer model that was used in the study is shown in
Figure 8. The turbogenerator in the model served a resistive and inductive load of 1.8 +
j0.6 MWA. Distortion of the current and voltage sine waveform was carried out by consistently increasing the rectifier power with a simultaneous reduction of the main load of the turbogenerator so that the total load remained unchanged. The results of computer-aided simulation are summarized in
Table 5 and illustrated in
Figure 9 and
Figure 10.
An increase in harmonic components of load current led to an increase in stator and rotor currents of the turbogenerator (
Figure 9) while maintaining the balanced load flow.
The results of the study also showed that when the voltage and current waveforms deviated more from the sine waveform, the amplitude of the forced oscillations of the excitation current of the generator at a frequency multiple of 300 Hz increased, which led to additional losses and extra heating (
Figure 10c,d). This circumstance is due to the fact that the higher harmonics in the turbogenerator stator current curve create magnetic fields rotating in the forward and reverse directions with the harmonic frequency. These fields, rotating asynchronously with respect to the rotor, are superimposed on the magnetic field of the fundamental frequency and induce high-frequency currents in the rotor circuits. If there are odd harmonic currents in the stator winding, even harmonic currents are induced in the rotor winding as a result of the interaction of magnetic fields.
Thus, an increase in the harmonic distortion of the load current was accompanied by a growth of stator and rotor currents and the occurrence of forced oscillations of electrical and mechanical parameters of the generator. This should be considered when introducing DG units into RPSSs. Failure to consider these factors can lead to rapid wear and tear of equipment and even breakdown of generators. In addition, given significant deviation from the sine waveform, the stability margin was reduced, and the probability of the generator switching into asynchronous operation increased. Experiments run on the simulation model showed that when the generator served a rectifier load, the power of which was 85% of the rated generator power, and an additional load was connected, the system lost stability, and the generator started asynchronous operation. When serving linear loads of the same power, ARE and ARS effectively dampened the disturbances introduced into the system. The waveforms of the rotor speed of the turbogenerator that illustrate these conclusions are shown in
Figure 11: the load was 85% of the rated power of the turbogenerator. In this experiment, the sine-wave distortion coefficient of the voltage waveform reached
, while the RMS value of the excitation current increased by 55% compared with the operation that served a linear load. These circumstances, which also take place in real-world operation of RPSSs, must be taken into account as well when deciding on the settings of the ARE and ASR of generators of DG units.
Thus, the loss of stable operation of the synchronous generator is due to the incorrect operation of the regulators and an additional increase in the stator and rotor currents, which reduces the actual stability margin.
On the basis of computer-aided simulation it was found that the following effects took place when the harmonic distortion of the load current increased:
The stator and rotor currents of the generator were significantly increased. For example, at %, the RMS value of the stator current increased by 32% compared with the load flow when there was no rectifier load. At %, the average excitation current increased by 2.5% compared with the load flow when there was no rectifier load, and at % (rectifier load was 25% of the generator rated power), the average excitation current increased by 20%. This fact is due to improper operation of the ARE under such conditions, which requires the use of harmonic filters and excitation current limitation in the ARE.
The amplitude of the forced oscillations of the generator excitation current at a frequency multiple of 300 Hz increased. For example, at %, the amplitude of the forced oscillations was 5% of the effective signal. This led to additional losses and extra heating.
There were additional mechanical vibrations of the rotor with a frequency of 300 Hz. As the deviation from the sine waveform increased, the amplitude of these oscillations increased as well, which can lead to excessive runout during operation, rapid wear of the generator, and loss of stability.
4. Joint Effect of Unbalanced and Non-Linear Loads on Operation of a Low-Power Synchronous Generator
To assess the levels of unbalance and harmonic distortion in 6, 10, and 35 kV networks, fed from traction substations (TS), we modeled a section of a standard power RPSS, the circuit of which is shown in
Figure 12. The modeling was carried out based on the Fazonord software package developed at Irkutsk State Transport University [
23]. A flow chart of the computational model is shown in
Figure 13. We studied three freight trains weighing 5000 tons moving in the odd direction. The train schedule is shown in
Figure 14, and the current profile of the train is shown in
Figure 15.
The obtained results allow us to conclude that even a limited movement induced significant levels of unbalance, and harmonic distortions were observed at 6 kV buses of the simulated RPSS. The mean values of the total harmonic distortion were within 4.5...10%, and the maximum value of the unbalance ratio in the negative sequence reached 3.7...6.5%. Thus, the relevance of the problems related to the study of load flows of low-power generators under increased unbalance and harmonic distortions was further confirmed.
The flow chart of the investigated simulation model that was implemented using the MATLAB Simulink and SimPowerSystems packages is shown in
Figure 19. The turbogenerator served an active and inductive load of 2 +
j0.6 MWA. The rectifier load was consistently increased to increase the deviation from the sine waveform. At the same time the main balanced load was reduced so that the total load of the generator remained unchanged. The unbalanced currents and voltages were introduced by increasing the linear load between phases
a and
b. At the same time, the load between phases
b,
c and
c,
a was reduced to maintain the total power.
Due to the presence of an unbalanced load, there were harmonics of 150 Hz in the stator current (
Figure 20) and 100 Hz in the rotor current, which caused an increase in the excitation current.
The amplitude of the forced oscillations of the excitation current of the generator with a frequency of 300 Hz increased (
Figure 21). These factors entail the use of harmonic filters and field current limiting automatics in the ARE.
The currents increased in the individual phases (
Figure 20), which led to extra heating.
It should also be noted that with increasing unbalance and deviation of current and voltage waveform from the sine waveform, the amplitude of the mechanical vibrations of the generator rotor at 100 and 300 Hz increased, which can cause excessive runout during operation and accelerated wear of the generator.
The increase in the difference of currents in the generator phases led to an increase in the coefficient
, which was accompanied by an increase in the level of voltage unbalance at the generator terminals, as well as the appearance of harmonic distortions (
Figure 22). These facts of RPSSs should be taken into account when introducing DG units since failure to do that can lead to the accelerated wear and tear of electrical equipment.
Results of our study also indicated that when the generator served unbalanced and non-linear loads with a total power of 2.4 +
j1.45 MV-A (which corresponded to 90% turbogenerator load), the amplitude of the forced oscillations of the electrical and mechanical parameters reached the limiting values, which led to a significant increase in equipment wear, the improper operation of the microprocessor-driven ARE and ARS, and, consequently, a decrease in the stability margin. For example, when an additional load was connected, the system lost its stability (
Figure 23).
Thus, when DG units serve non-linear and unbalanced loads, it is necessary to implement special measures to protect the generating equipment: the use of DC links [
6], the use of harmonic filters, the installation of generator protections limiting negative sequence current, the use of automatic excitation current limitation, etc.
5. Conclusions
The results of the studies on the effect of unbalanced and non-linear loads on the load flows of a low-power synchronous generator allow us to draw the following conclusions:
When the generator serves an unbalanced load, there is a noticeable negative sequence current, which may exceed the maximum allowable value with respect to overheating. The generator begins to emit higher harmonics into the network, which leads to extra heating.
The average excitation current of a generator serving an unbalanced load was practically unchanged, but there was a 100 Hz current in the field winding whose amplitude increased linearly with increasing load unbalance. Therefore, the excitation current and the generator load should be limited.
The power limitation of a generator serving unbalanced loads can be determined by the difference in phase currents, which must not exceed 12% of the nominal current.
- 2.
The following effects occurred when the harmonic distortion of the load current increased:
The generator stator and rotor currents increased significantly; for example, at %, the RMS value of stator current increased by 32% as compared with the load flow when there was no rectifier load; at %, the mean value of the excitation current increased by 2.5% as compared with the load flow when there was no rectifier load; and at % (rectifier load was 25% of the generator rated power), the mean value of the excitation current increased by 20%. This fact was due to the improper operation of the ARE under such conditions, which required the application of harmonic filters and excitation current limitation in the ARE.
The amplitude of the forced oscillations of the excitation current of the generator at a frequency multiple of 300 Hz increased; for example, at %, the amplitude of forced oscillations was 5% of the effective signal. This led to additional losses and extra heating.
There were additional mechanical vibrations of the rotor with a frequency of 300 Hz; as the deviation from the sine waveform increased, the amplitude of these vibrations increased as well, which can lead to excessive runout during operation, rapid wear of the generator, and loss of stability.
- 3.
Applicable to the case where there was a joint effect of unbalance and harmonic distortion, the following conclusions can be stated:
There was a noticeable negative sequence current, which may exceed the maximum allowable value with respect to overheating; the generator began to emit higher harmonics into the network, which led to additional losses and a decrease in the power factor.
The amplitude of the forced oscillations of the excitation current of the generator with frequency multiples of 100 and 300 Hz increased, which also led to additional losses and extra heating.
Additional mechanical vibrations of the generator rotor occurred, which can lead to excessive runout during operation, accelerated wear of the generator, and loss of stability.