Extended-Reach Drilling (ERD)—The Main Problems and Current Achievements
Abstract
:1. Introduction
2. Problems with ERD
3. Drilling Fluids for Extended-Reach Wells
3.1. Hole Cleaning
3.2. Torque and Drag
3.3. Equivalent Circulating Density
3.4. Barite Sag
3.5. Drilling Fluid Selection
4. Analysis of the Presented Case History Data
4.1. Well Trajectory
4.2. Well Construction
4.3. Drilling Fluid
4.4. Used Directional Drilling Tools
4.5. Problems and Solutions during Drilling and Well Completion
5. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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---|---|---|---|---|---|---|---|---|---|
Mason et al., 1999. [41] | - | Niakuk | Alaska | Low-solids non-dispersed WBM, several proprietary lubricants | 2700–3000 | - | Casing running issues | Casing floatation, centralizers, lubricating agents and the use of drag-reducing roller centralizers were evaluated | Prevent differential sticking, reduce true frictional drag |
Gyda A21 | Gyda | Offshore Norway | Oil-based mud | 3600–4300 | - | ||||
- | Whych farm | Southern England | - | - | - | ||||
Trahan et al., 2000. [42] | M-site | Whytch Farm | - | - | - | 11,278 | Installing liner to depth | Floatation used, using only standard Weatherford tools | Floating liner proven to be a constructive idea |
Cameron et al., 2003. [43] | - | - | Abu Dhabi | Oil-based mud | - | - | Hole cleaning and torque and drag issues | Application of fibrous LCMD sweeps | Sweeps increased cuttings return up to 50%, improvement in ROP, reduced time of completion and torque and drag |
Elsborg et al., 2005. [44] | Hibernia B-16 36 (OPA1) | Hibernia | Canada | An advanced chemical cleaning system was used to enhance displacement from synthetic-based drilling fluid to water-based completion fluid | 3960.27 | 9356.75 | Hole cleaning, directional and torque and drag issues, tubular design and wear tolerance | Record-length casing strings would have to be deployed, drag reduction techniques | Significant cost savings with 6% NPT |
Walker, 2012. [45] | OP-11 | Odoptu | Sakhalin, Russia | Non-aqueous fluid (NAF) | 1784 | 12,345 | Wellbore instability, shocks and vibrations and high torque | Performance management workflow, casing setting depths were extended to deeper depths, use of liquid lubricants | Established new ERD depth and measured depths records with less than 1% NPT |
Walker et al., 2009. [46] | Z-12 | Chayvo | Sakhalin, Russia | Non-aqueous fluid (NAF) | 2600 | 11,680 | Torque, hole instability that resulted in difficulties in running liner | Use of lubricants and changes in operating parameters, increasing mud weight to address hole instability. Use of stiffer 7 n. tubing, as well as heavier (additional 5 in. HWDP) | Well completed in 88 days with 9% NPT. Torque friction was 10–12% less than in well Z-11. Lubricants provided 10–12% reduction in torque |
Al-Ajmi et al., 2013. [47] | RA-492 | Raudhatain | North Kuwait | Oil-based mud (OBM) with water activity in range of 0,75–0,80 and 2–3% proprietary synthetic organic polymer | - | - | Wellbore stability, hole cleaning, highly depleted formations with high porosity and permeability, stuck pipe incidents | Fluid design, combination of calcium carbonate and graphite | Well RA-492 successfully drilled to set record of longest lateral section with 1610,56 m, and production was more than expected compared to offset wells. Conventional oil-based mud was replaced with customized fluid system with a bridging technique in wells RA-493 and RA-499. NPT was reduced by applying a wellbore-straightening package |
RA-493 | - | ||||||||
RA-499 | - | ||||||||
Sonowal et al., 2009. [48] | BD-04A | Al Shaheen | Qatar | Low-solids nondispersive (LSND) water-based mud | ~1100 | 12,289 | Drilling torque friction factor, shocks and downhole vibrations | Lubricants added in 2% to 3%, ECD management, use of 5“x4“drill pipe combination, use of RSS | Record horizontal well 10,902.69 m, 12,289.536 m MDRT and longest along hole departure 11 568.98 m |
Morrison et al., 2019. [19] | Well A | - | Sakhalin, Russia | Filtered NAF in the open hole, while, in cased hole, displaced to the brine treated with 1% v/v lubricant | Less than 2000 | Planned more than 9300 | Torque issues | 1% v/v of Lubricant A added to reduce torque and facilitate the installation of the smart completion | The addition of 1% v/v Lubricant A was observed to reduce the pickup weight by almost 25%. Reduction in torque by more than 50% compared to the brine before the lubricant addition enabled the upper completion to be successfully installed |
Navas et al., 2016. [49] | - | Upper Zakum | UAE | OBM and SBM | - | Up to 10,668 | Cementing issues. Key challenges: pipe centralization, mud removal, optimizing cement slurry, lost circulation, cement evaluation | Use of new nonwelded single-piece bow spring centralizer. Use of fibers along with high-solid-content trimodel lightweight systems to reduce losses. Fibers and high solid content were used | Operator managed to meet the main zonal isolation in less than 2 years and 15 wells finished with 9 5/8 in. casing cement jobs |
Dosunmu et al., 2015 [50] | OGG78 | - | Niger delta | - | - | - | Hole cleaning issues causing higher NPT | Real-time cuttings monitoring technique and using other drilling parameters such as torque and drag data to validate it | Reducing non-productive time (NPT) |
Source | Well | Field | Location | KOP (m) | Measured Depth (MD), m | True Vertical Depth (TVD), m | MD/TVD | Drilling Assembly | Mud Type |
---|---|---|---|---|---|---|---|---|---|
Lemons and Craig, 1989. [77] | H-13 | P-0203 block | California, USA | 183 | 3901 | 1877 | 2.08 | N/A | N/A |
Morgan and Jiang, 1998; Jiang and Nian, 1998. [78,79] | A 14 | N/A | South China Sea | 427 | 9238 | approx 2750 m | 3.36 | kick sub on mud motor | water-based |
Meader et al., 2000. [80] | M-16 | Wytch Farm | England coast | N/A | 11,278 | approx 1700 m | 6.63 | steerable motor | oil-based |
Mason et al., 2003. [81] | PN1y | Harding | North Sea | 150 | 6950 | 1676 | 4.15 | - | - |
PN1w | 150 | 7771 | 1762 | 4.41 | RSS | oil-based | |||
WN1 | 150 | 7621 | 1792 | 4.25 | RSS | oil-based | |||
A 16 | Chirag | Caspian Sea | 400 | 7604 | 2800 | 2.72 | RSS | oil-based | |
A16 T2 | 400 | 7280 | 2750 | 2.65 | RSS | oil-based | |||
A17 | 200 | 6383 | 2780 | 2.30 | RSS | oil-based | |||
A18 | 650 | 9586 | 2730 | 3.51 | RSS | oil-based | |||
Schamp et al., 2006. [70] | typical | Chayvo | Sakhalin, Russia | approx 200 | 9100–11,134 | approx 3000 | 3.03–3.71 | RSS | oil-based |
Sonowal et al., 2009. [48] | BD-04A | Al-Shaheen | Qatar | approx 300 | 12,289 | approx 1100 | 11.17 | RSS | oil-based |
Mirhaj et al., 2010. [82] | N/A | N/A | North Sea | approx 350 | 5247 | N/A | - | RSS | water-based |
Walker, 2012. [45] | OP-11 | Odoptu | Sakhalin, Russia | 180 | 12,345 | 1784 | 6.92 | - | - |
Walker et al., 2009. [46] | Z-12 | Chayvo | Sakhalin, Russia | 200 | 11,680 | 2600 | 4.49 | RSS | oil-based, synthetic-based |
Gupta et al., 2013. [83] | Z-44 | Chayvo | Sakhalin, Russia | N/A | 12,376 | approx 2300 | 5.38 | RSS | oil-based |
Okot et al., 2015. [84] | A | Manifa | Saudi Arabia | N/A | 8950 | approx 3650 | 2.45 | RSS | oil-based, synthetic-based |
Muñoz et al., 2015. [85] | M-1 | N/A | Saudi Arabia | 275 | 11,293 | approx 2500 | 4.52 | - | oil-based |
Kretsul et al., 2015. [75] | N/A | Samburgkoye | Western Siberia, Russia | approx 2150 | 4371 | approx 3250 | 1.34 | RSS | oil-based |
Ahn, 2015. [86] | Control | N/A | N/A | 2118 | 5262 | N/A | - | RSS | oil-based |
A | 3012 | 6096 | N/A | - | - | - | |||
B | 1993 | 4434 | N/A | - | - | - | |||
Buster et al., 2016. [69] | typical | Eagle Ford | USA | 1829–3048 | 4877–6096 | 1829–3048 | 2–2.67 | - | - |
Martinez et al., 2017. [87] | Perla-9 | Perla | Venezuela | 207 | 4660 | 2887 | 1.61 | - | oil-based |
Golenkin et al., 2020 [88] | 12 | Yury Korchagin | Caspian Sea | N/A | 6061 | 1571 | 3.86 | - | - |
13 | N/A | 6390 | 1573 | 4.06 | - | - | |||
15 | N/A | 4684 | 1572 | 2.98 | - | - | |||
Vasquez Bautista et al., 2019. [89] | N/A | G | Oman | N/A | approx 3600 | 1078 | 3.34 | - | - |
Hussain et al., 2021. [90] | A-36 A | Brage | North Sea | approx 350 | 8800 | 2210 | 3.98 | RSS | water-based |
A-36 B | approx 350 | 9000 | 2079 | 4.33 | RSS | water-based and oil-based |
Source | Well | Conductor | Surface Casing | Intermediate Casing I | Intermediate Casing II | Production Casing/liner | ||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
Diameter, mm (in) | Length, m | Diameter, mm (in) | Length, m | Diameter, mm (in) | Length, m | Diameter, mm (in) | Length, m | Diameter, mm (in) | Length, m | Liner Shoe MD, m | ||
Lemons and Craig, 1989. [77] | H-13 | 508 (20) | 133 | 406.4 (16) | 469 | 339.725 (13 3/8) | 1806 | - | - | 244.475 (9 5/8) | 3482 | - |
Morgan and Jiang, 1998; Jiang and Nian, 1998. [78,79] | A 14 | 609.6 (24) | 205 | 473.075 (18 5/8) | 398 | 339.725 (13 3/8) | 1728 | 244.475 (9 5/8) | 6752 | 177.8 (7) liner | 2578 | 8552 |
Meader et al., 2000. [80] | M-16 | - | - | 473.075 (18 5/8) | 260 | 339.725 (13 3/8) | 1008 | 244.475 (9 5/8) | 7450 | 177.8 (7) liner | 2921 | 10,210 |
Mason et al., 2003. [81] | PN1y | - | - | 339.725 (13 3/8) | 2285 | 273.05 × 244.475 (10 3/4 × 9 5/8) | 4663 | - | - | - | - | - |
PN1w | 2285 | 5486 | ||||||||||
WN1 | 2237 | 5384 | ||||||||||
A 16 | 1373 | 6231 | ||||||||||
A16 T2 | 1373 | 244.475 (9 5/8) | 5907 | |||||||||
A17 | 1377 | 5006 | ||||||||||
A18 | 3166 | 6420 | ||||||||||
Schamp et al., 2006. [70] | typical | - | - | 473.075 (18 5/8) | 800 | 346.075 (13 5/8) | 3300 | 244.475 (9 5/8) | 7800–9600 | 168.275 or 177.8 (6 5/8 or 7) liner | 1300–3200 | 9375–10,900 |
Sonowal et al., 2009. [48] | BD-04A | 508 (20) | 176 | 339.725 (13 3/8) | 897 | 244.475 (9 5/8) | 1485 | - | - | - | - | - |
Mirhaj et al., 2010. [82] | N/A | 660.4 (26) | 350 | 339.725 (13 3/8) | - | 244.475 (9 5/8) | - | - | - | 177.8 (7) | 1680 | - |
Walker, 2012. [45] | OP-11 | - | - | 473.075 (18 5/8) | 800 | 346.075 (13 5/8) | 5254 | - | - | 244.475 (9 5/8) liner | 5652 | 10,758 |
Walker et al., 2009. [46] | Z-12 | 762 (30) | 97 | 473.075 (18 5/8) | 801 | 339.725 (13 3/8) | 3313 | - | - | 244.475 (9 5/8) | 8019 | - |
Gupta et al., 2013. [83] | Z-44 | - | - | 473.075 (18 5/8) | 800 | 346.075 (13 5/8) | 4551 | - | - | 244.475 (9 5/8) liner | 4450 | 8883 |
Okot et al., 2015. [84] | A | - | - | 473.075 (18 5/8) | 317 | 346.075 (13 5/8) | 1491 | 244.475 (9 5/8) | 3411 | 177.8 (7) liner | 4176 | 7262 |
Muñoz et al., 2015. [85] | M-1 | - | - | 473.075 (18 5/8) | 275 | 339.725 (13 3/8) | 1850 | 244.475 (9 5/8) | 3375 | 177.8 (7) liner | 5548 | 8608 |
Kretsul et al., 2015. [75] | N/A | - | - | 339.725 (13 3/8) | 450 | 244.475 (9 5/8) | 1200 | - | - | 177.8 (7) | 3586 | - |
Ahn, 2015. [86] | Control | - | - | - | - | - | - | - | - | 114.3 (4 1/2) | 5262 | - |
B | 4434 | - | ||||||||||
A | - | - | - | - | 177.8 (7) | 3297 | - | - | 114,3 (4 1/2) | 3223 | - | |
Buster et al., 2016. [69] | typical | 339.725 (13 3/8)–508 (20) | 45 | 244.475 (9 5/8) | 1524–1829 | 193.675 (7 5/8) | 305–1220 | - | - | 139.7 (5 1/2) | 4877–6096 | - |
Martinez et al., 2017. [87] | Perla-9 | 762 (30) | 202 | 508 (20) | 642 | 339.725 (13 3/8) | 1893 | 244.475 (9 5/8) liner | 2008 | 127 (5) liner | 4585 | 889 |
Golenkin et al., 2020 [88] | 12 | - | - | - | - | 273.05 (10 3/4) | 2587 | - | - | 177.8 (7) | 3273 | - |
13 | - | - | - | - | 273.05 (10 3/4) | 2114 | - | - | 177.8 (7) | 3526 | - | |
15 | - | - | - | - | 273.05 (10 3/4) | 2303 | - | - | 177.8 (7) | 2464 | - | |
Vasquez Bautista et al., 2019. [89] | N/A | 473.075 (18 5/8) | 50 | 339.725 (13 3/8) | 229 | 244.475 (9 5/8) | approximately 1250 | - | - | 177.8 (7) liner | - | - |
Hussain et al., 2021. [90] | A-36 A | 711.2 (28) | 315 | 473.075 (18 5/8) | 1615 | 339.725 (13 3/8) | 1394 | 273.05 (10 3/4) | - | 219.075 (8 5/8) liner | - | - |
A-36 B | 711.2 (28) | 315 | 473.075 (18 5/8) | 1615 | 339.725 (13 3/8) | 4574 | 273.05 (10 3/4) liner | - | 219.075 (8 5/8) liner | - | 6935 |
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El Sabeh, K.; Gaurina-Međimurec, N.; Mijić, P.; Medved, I.; Pašić, B. Extended-Reach Drilling (ERD)—The Main Problems and Current Achievements. Appl. Sci. 2023, 13, 4112. https://doi.org/10.3390/app13074112
El Sabeh K, Gaurina-Međimurec N, Mijić P, Medved I, Pašić B. Extended-Reach Drilling (ERD)—The Main Problems and Current Achievements. Applied Sciences. 2023; 13(7):4112. https://doi.org/10.3390/app13074112
Chicago/Turabian StyleEl Sabeh, Karim, Nediljka Gaurina-Međimurec, Petar Mijić, Igor Medved, and Borivoje Pašić. 2023. "Extended-Reach Drilling (ERD)—The Main Problems and Current Achievements" Applied Sciences 13, no. 7: 4112. https://doi.org/10.3390/app13074112
APA StyleEl Sabeh, K., Gaurina-Međimurec, N., Mijić, P., Medved, I., & Pašić, B. (2023). Extended-Reach Drilling (ERD)—The Main Problems and Current Achievements. Applied Sciences, 13(7), 4112. https://doi.org/10.3390/app13074112