Strength and Deformation Analyses of Selected Filaments for Large-Format Additive Manufacturing Applicable to the Production of Firefighting Water Tanks
Abstract
:1. Introduction
- Shape complexity (possibility to design and produce any shape);
- Hierarchical complexity (multi-level structures can be designed and manufactured from microstructure to mesostructure (millimeter scale) up to the macrostructure scale of a component);
- Material complexity (material can be applied in spots or in layers, which ensures the production of more complex and variable material compositions);
- Functional complexity (functional elements and assemblies can be produced immediately).
2. Materials and Methods
- ▪
- ABS (acrylonitrile butadiene styrene) is a FFF (fused filament fabrication) technology with the characteristics listed in Table 2. It is used in the automotive industry, in industrial applications, and consumer products.
- ▪
- ASA (acrylonitrile styrene acrylate) is a technically high-quality fiber used in the design of industrial parts with the characteristic properties listed in Table 2.
- ▪
- HI-TEMP (biopolymer) is a highly heat-resistant material used in industrial as well as general applications. Its basic characteristics are listed in Table 2.
- ▪
- HI-TEMP CF (biopolymer with carbon fiber) is a durable material with shape stability even when exposed to high temperatures. The basic characteristics are listed in Table 2.
- ▪
- PA6/66 (polyamide 6/6.6 copolymer) is suitable for industrial applications due to the high strength and stiffness of the fiber. The key properties are listed in Table 2.
- ▪
- PA12CF (polyamide 12 carbon fiber) is widely used in many industrial applications due to its strong and heat-resistant fiber. The basic characteristics are listed in Table 2.
- ▪
- PETG (polyethylene terephthalate, glycol-modified) is an alternative to PLA and ABS filaments in terms of strength and toughness. The basic characteristics are listed in Table 2.
- ▪
- PLA (polylactic acid) is used for more demanding industrial production (printing of larger objects) with sufficient strength and stiffness. The key properties are listed in Table 2.
- ▪
- PLX (polylactic acid blend) is a fast-printing filament for the industrial production of large-format products. The key properties are listed in Table 2.
- ▪
- PRO HT (biopolymer) is environmentally friendly, and suitable for the production of general purpose products. The basic characteristics are listed in Table 2.
- ▪
- TPU 98A (thermoplastic polyurethane, Shore 98A) is a flexible fiber that is strong and durable. It is used in the production of wear-resistant parts. The basic characteristics are listed in Table 2.
3. Results
- Steel is a common material for production and has been used for a long time. The steel tanks are produced by welding technology that is not difficult, but on the other hand, if an atypical shape is required, this technology is relatively more demanding to produce. Compared to other materials, steel is several times heavier, which is one of the main disadvantages.
- Composite materials significantly eliminate the disadvantages of steel. It is clear that the composite material met the stress and deformation requirements. The mentioned and tested material was also used in the production of the DATEFF prototype. When using the composite material, it is necessary to use a mold in which the base material (glass fabric in our case) is applied in layers and connected with a binder in the form of the resin. As with steel, the more complex the shape, the higher the production costs associated with production restrictions.
- The tested materials for additive manufacturing were satisfactory from the stress and deformation analysis points of view. The limits were lower compared to the steel and composite, but satisfactory for the given load. The production technology is simpler compared to previous materials where an experienced designer and a large-scale 3D printer are sufficient. 3D printing is associated with high design freedom due to the ability to produce any complex geometric shape with minimal structural constraints compared to subtractive techniques [44]. The product can be quickly brought to market due to the shortened design cycle [45]. The authors in [25,46,47,48,49,50,51,52] stated that AM is a candidate for tremendous savings in terms of time and cost while simultaneously enabling higher flexibility, quality, and variability. Compared to subtractive manufacturing, this manufacturing technology has the potential to approach zero-waste manufacturing, leading to significant material savings [53,54,55]. However, the dimensional limits of current 3D printers can be seen as a disadvantage in this case. Nevertheless, development in this direction is in progress [5,31,56,57,58,59,60,61].
4. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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Material | E (MPa) | μ (-) | ρ (kg⋅m−3) | m (kg) | Tensile Strength (MPa) | |
---|---|---|---|---|---|---|
Steel | 210,000 | 0.3 | 7850 | 623.84 | 340 | |
ABS | 1400 | 0.35 | 1080 | 85.83 | 30 | |
ASA | 1900 | 1080 | 85.83 | 40 | ||
HI-TEMP | 4400 | 1390 | 110.46 | 61 | ||
HI-TEMP CF | 7000 | 1200 | 95.36 | 65 | ||
PA6/66 | 2325 | 1120 | 89.01 | 67 | ||
PA12 CF | 3500 | 1060 | 84.24 | 71 | ||
PETG | 2100 | 1270 | 100.93 | 50 | ||
PLA | 3600 | 1240 | 98.54 | 60 | ||
PLX | 3150 | 1250 | 99.34 | 48 | ||
PRO HT | 3300 | 1300 | 103.31 | 45 | ||
TPU 98A | 2410 | 1180 | 95.36 | 40 | ||
Composite | M105TB resin | 3600 | 0.3 | 1078 | 95.73 | 55 |
M5 mat | 14,500 | 0.3 | 450 (g·m−2) | 200 |
ABS | ASA | HI-TEMP | HI-TEMP CF |
High impact strength | High impact strength | High stiffness | High stiff |
High heat resistance | UV resistance | Low warping | High durable parts |
Good stiffness | High wear resistance | Low shrinkage | Lightweight |
Good tensile strength | High heat resistance | Great surface quality | Class A surface |
Chemical resistance | High toughness | High heat resistance | High heat resistance |
Prototype construction | Prototype construction | Functional models | Functional patterns |
PA6/66 | PA12 CF | PETG | PLA |
Heat resistance | High tensile strength | Chemical resistance | Low warping |
Chemical resistance | Heat resistance | Heat resistance | Low shrinkage |
High strength | Chemical resistance | High stiffness | High stiffness |
Resistant to wear | High stiffness | High strength | High strength |
Stiffness and ductility | High abrasiveness | Impact resistance | Low heat resistance |
Specialty applications | Advanced prototypes | Prototyping and design | Prototyping and design |
PLX | PRO HT | TPU 98A | |
High strength | Low warping | Flexible | |
High robustness | Low shrinking | High impact strength | |
Consistent results | Food safe | Dynamic properties | |
Biodegradable | Heat resistance | High durability | |
Low heat resistance | Environment friendly | Chemical resistant | |
Durable components | Practical applications | Bend or compress app. |
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Hnilicová, M.; Kotšmíd, S.; Dado, M.; Hnilica, R. Strength and Deformation Analyses of Selected Filaments for Large-Format Additive Manufacturing Applicable to the Production of Firefighting Water Tanks. Appl. Sci. 2024, 14, 5148. https://doi.org/10.3390/app14125148
Hnilicová M, Kotšmíd S, Dado M, Hnilica R. Strength and Deformation Analyses of Selected Filaments for Large-Format Additive Manufacturing Applicable to the Production of Firefighting Water Tanks. Applied Sciences. 2024; 14(12):5148. https://doi.org/10.3390/app14125148
Chicago/Turabian StyleHnilicová, Michaela, Stanislav Kotšmíd, Miroslav Dado, and Richard Hnilica. 2024. "Strength and Deformation Analyses of Selected Filaments for Large-Format Additive Manufacturing Applicable to the Production of Firefighting Water Tanks" Applied Sciences 14, no. 12: 5148. https://doi.org/10.3390/app14125148
APA StyleHnilicová, M., Kotšmíd, S., Dado, M., & Hnilica, R. (2024). Strength and Deformation Analyses of Selected Filaments for Large-Format Additive Manufacturing Applicable to the Production of Firefighting Water Tanks. Applied Sciences, 14(12), 5148. https://doi.org/10.3390/app14125148