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Review

Non-Thermal and Thermal Physical Procedures—Optimistic Solutions in the Winemaking Industry

by
Camelia Elena Luchian
,
Elena Cristina Scutarașu
*,
Lucia Cintia Colibaba
,
Iuliana Motrescu
and
Valeriu V. Cotea
Faculty of Horticulture, “Ion Ionescu de la Brad” Iași University of Life Sciences, 3rd M. Sadoveanu Alley, 700490 Iași, Romania
*
Author to whom correspondence should be addressed.
Appl. Sci. 2024, 14(17), 7537; https://doi.org/10.3390/app14177537
Submission received: 27 May 2024 / Revised: 31 July 2024 / Accepted: 24 August 2024 / Published: 26 August 2024
(This article belongs to the Special Issue Enrichment of Foods with Phytonutrients)

Abstract

:
Consumer demand for food and drink products with special nutritional properties is constantly increasing. To respond to new consumption trends, research in winemaking focuses on optimizing the technological process to increase quality while preserving the traditional character and typicality of the product. Lately, winemakers are implementing a range of physical non-thermal (ultrasound technology and cold plasma technology) and thermal (microwave treatment) processes to streamline and optimize winemaking technologies, reduce costs, speed up production, and improve sustainability. This study examines the existing literature regarding the effects of various physical approaches on the quality of wines. Scientific articles are concentrating on enhancing the extraction of phenolic compounds and other active compounds—especially those that contribute positively to wine quality. The reviewed literature only offers a limited amount of information on this subject; further investigation is required to determine the significance, applicability, and efficacy of thermal and non-thermal procedures in the wine industry.

1. Introduction

Wine’s features have been extensively investigated due to its diverse composition and health-promoting properties. Its quality depends on various factors, including cultivation techniques, raw material features, winemaking practices, and fermentation conditions [1]. Nowadays, consumers are looking for natural, safe, healthy beverages with low concentrations of external chemical substances, thereby maintaining their nutraceutical properties [2]. To meet these demands and reduce costs, winemakers are increasingly using both thermal (e.g., microwave treatment) and non-thermal (e.g., ultrasound and cold plasma technologies) processes to optimize winemaking methods [2]. Current trends focus on using these techniques in wine aging to create innovative products with complex sensory profiles that align with consumer expectations. Figure 1 illustrates the primary thermal and non-thermal procedures effectively applied in the food and beverages industry.
Heat processing is a common treatment used in the food and beverage industry but may have unfavorable effects on the nutritional quality and physicochemical and sensory characteristics of heat-sensitive products, such as grape juice. However, microwave technology is a faster alternative that helps maintain beverage quality by acting on molecules with permanent dipoles, leading to internal cell heating and dehydration. This process improves the extraction of different primary aromas and phenolic compounds from grapes, particularly during maceration in red wine production, resulting in wines with stronger fruity and floral aromas. For example, this method achieves the swift extraction of phenolic compounds, particularly in grapes where the cellular wall tissue needs more extractive techniques to destroy its pectin structure (in American hybrids for juice like Chambourcin). Microwaves can also accelerate the aging process of wine by intensifying the extraction of components from wood (phenolic compounds, amino acids, polysaccharides, etc.) [3].
On the other side, cryomaceration involves the direct contact of the grape mash with a cryogenic gas, providing a quick and efficient cooling technique that prevents yeast proliferation, alcoholic fermentation, and the loss of volatile compounds. Pre-fermentative cryomaceration enhances the varietal character of white wine by extracting the skin aroma under controlled conditions [4,5]. Cold pre-fermentative maceration (between 4 and 10 °C) positively affects the extraction of aroma substances and phenolic compounds, thus increasing varietal aromas. Direct contact with the cryogen reduces the diffusion of atmospheric oxygen, decreasing the oxidation of phenolic and volatile compounds and affecting the color, taste, and structure of the wine. Cryomaceration equipment typically uses liquid CO2 for rapid cooling, temperature control being crucial to prevent ice formation, which can alter the physicochemical properties of wines [5].
Non-thermal practices (radiofrequency, pulsed electric fields, ultrasounds, supercritical carbon dioxide, high pressure processing, electrolyzed oxidizing water, oscillating magnetic fields, and cold plasma) can be used to partially or totally replace conventional thermal treatments [6]. Cold atmospheric plasma represents a partially ionized gas that contains an array of reactive species, including electrons, positive and negative ions, free radicals, photons, and ultraviolet photons, capable of breaking covalent bonds and initiating various chemical reactions [4]. This system can utilize different gases such as air, nitrogen, argon, or helium, either directly or indirectly (via a liquid medium), for antiseptic purposes [2]. Recently, this sustainable technique has been validated for sterilizing laboratory and biomedical devices and treating biological materials, and it even extends to food processing [7]. Atmospheric cold plasma technology shows significant potential for the microbial decontamination of fresh products, inactivation of spoilage enzymes, pesticides degradation, and modification of rheological properties. It serves as an innovative alternative to reduce nutrient loss in processed foods, impacting the overall quality of juices, wines, fruits, vegetables, and meats by affecting factors like pH, vitamin C content, antioxidant activity, and color. Cold plasma treatment is rapid, cost-effective, environmentally friendly, and can improve production techniques and plant growth without leaving chemical residues [7,8,9,10].
Pulsed electric fields have found applications in oenological processing. The treatment involves applying microsecond pulses of a high-power electric field to a sample placed between two electrodes, requiring minimal processing times. Moreover, it operates in continuous flow. Pulsed electric fields have several beneficial effects on winemaking, including the removal of pathogenic bacteria, a shorter maceration period, greater phenolic compound extraction, quicker aging, and inactivation of oxidative enzymes. Also, this technique can be used to improve the quality of wine throughout the winemaking process since they produce eukaryotic cell membrane permeabilization without drastically increasing the product’s temperature [11,12,13].
High-pressure processing is a non-thermal commercial technology that uses uniform pressures, typically ranging from 100 to 600 MPa, to inactivate undesired microbes and enzymes in food and drinks. Research shows that this treatment inactivates microorganisms in wine without affecting key parameters like alcohol content, pH, total and volatile acidity, malic acid content, lactic acid, protein stability, reducing sugars, and polyphenol oxidase activity. Approved for oenology by the OIV in 2019 (resolution OENO 594A-2019), high-pressure processing at pressures above 150 MPa can reduce microbial content, decrease SO2 concentration, and accelerate maceration [14,15,16,17].
Ultrasonic technology presents numerous benefits, including sustainability, cost-effectiveness, and rapid and efficient processes. It enhances food shelf life while preserving quality, freshness, taste, and nutritional elements without energy loss. This technology operates through mechanical waves of frequencies over 20 kHz, inducing cavitation, where collapsing bubbles release energy, increasing temperature and pressure, and potentially damaging surfaces. In the food industry, ultrasonic technology is utilized to improve processing methods such as gelation and crystallization, as well as to modify food structure and properties (e.g., polysaccharides and fats) and facilitate beneficial reactions (like glycosylation and enzymatic cross-linking). This technique is also reported to eliminate pesticides and allergens and reduce microbial contaminants in milk, fruits, and vegetables. In winemaking, ultrasounds are applied to reduce SO2 usage, accelerate the sur lie effect, enhance polysaccharide release, and improve the organoleptic properties of red wine. Additionally, sonication is tested as an artificial aging method to enhance wine quality by shortening processing time [4]. It is well known that wooden barrels can be used to obtain quality wines up to three times, but this process generates significant amounts of waste [18]. Thus, classical aging in wooden barrels is not the only option at the moment, and in recent years studies have focused on different procedures (e.g., wood fragments, ultrasound treatments) that could be applied at the industrial level. The oak species typically used for wine aging include Quercus alba (American white oak), Quercus petraea, and Quercus robur (French oak). The characteristics of the oak chips, such as species, origin, porosity, granularity, permeability, and toasting level, as well as the duration of contact, significantly influence the quality of the final product [18]. Exploring innovative techniques for wine aging has the potential to reduce traditional aging times, making wines available on the market more quickly.
This review focuses on synthesizing publications related to the use of some thermal and non-thermal processes in winemaking. Although these optimization techniques are increasingly studied for the food industry, there are limited studies relating to their application to winemaking. Overall, 303 papers were found in the Web of Science Core Collection when searching with the following titles: ‘cold plasma in wine’ (12 papers), ‘ultrasounds in wine’ (117 papers), ‘microwaves in wine’ (36 papers), ‘cryomaceration in wine’ (17 papers), ‘high pressure processing in wine’(4 papers), ‘pulsed electric field in wine’ (117 papers). Figure 2 presents the co-occurrence of the studied subjects. Out of 1150 keywords, 211 meet the threshold of three co-occurrences. It can be observed that ultrasound and pulsed electric field treatments are the most analyzed techniques between those mentioned above, while the cold plasma procedure is less studied. In general, the existing papers are focused on phenolic compound extraction in red wine production, Cabernet Sauvignon, Tempranillo, and Pinot noir wines being predominant (Figure 3). The same set of data was used for all presented figures.
According to Figure 3a, when Cabernet Sauvignon and Pinot noir were analyzed, the focus was on the evaluation of the influence of different modern extraction methods (pulsed electric fields, thermovinification, high-power ultrasounds) of phenolic compounds. Regarding the Tempranillo variety (Figure 3b), the extraction of bioactive compounds following the application of pulsed electric fields is predominant. The chromatic characteristics of the samples, correlated with the content of anthocyanin, are the most analyzed parameters.

2. The Use of Non-Thermal Techniques in Winemaking Optimization

2.1. Ultrasound Technique

Low-intensity ultrasounds (<1 W) are commonly used to assess the physicochemical quality of food and beverages, while high-intensity treatments are applied to induce changes in their physical, microbial, and chemical attributes [19]. One major focus of the existing papers is the potential use of ultrasound technology in the aging process of wine, highlighting its effectiveness in modifying the chromatic characteristics and phenolic properties of wines [20]. In Figure 4, the frequently used keywords regarding the application of ultrasounds in wine quality are highlighted.
Ultrasounds have been shown to induce chemical and structural changes similar to those occurring during natural aging, thus reducing aging time [21]. Natolino & Celotti [22] highlighted that an increase in amplitude (30%, 60%, and 90%) and sonication time (2, 6, and 10 min) did not affect the initial polyphenol profile of red wines, but an increase in the polymerization of tannins was induced, accompanied by a significant reduction in astringency perception, likely attributed to structural alterations in proanthocyanidins (by acoustic cavitation).
This treatment has been effective for the microbial quality and safety of wine samples analyzed by Muñoz et al. [19], the results being dependent on different variables like time and waves intensity, but also on the microorganism’s species and strain. Brettanomyces spp. was more sensitive on ultrasounds than other species, while Lactiplantibacillus plantarum was the more resistant. It seems that ultrasound waves manifest variable effects on yeast vitality and viability.
An important impact of ultrasound maceration on the physicochemical characteristics of wine was presented by our team [23]. A lower acidity was obtained in Busuioacă de Bohotin samples treated with ultrasounds, compared with other maceration procedures like cryomaceration, microwave maceration, thermomaceration, or classical method. The authors highlighted that the chemical composition of the grapes (strongly related to the climate variables) is more important in the effectiveness of different maceration techniques, while in different years they obtained contrary results regarding the total polyphenol content. The samples obtained with ultrasounds were generally less colored [23].
Ultrasound treatment during maceration involves the production of micro bubbles due to the action of ultrasonic cavitation, and their breakdown produces several physical and thermal changes, which will ultimately accelerate the transfer of compounds from the solid parts of the fruit into the must. The results are influenced by ultrasound frequency, power, amplitude, and applied temperature. Palma et al. [24] studied the ultrasound-assisted extraction of organic acids from grapes and wine by-products using ultrasonic probes at 200 W, 24 kHz, amplitudes from 30 to 90%, and treatment times from 2 to 25 min. The authors aimed to recover acids from wine by-products, and they obtained higher concentrations of tartaric and malic acids in the analyzed samples when they applied the ultrasound treatment. Dujmic et al. [25] presented a significant improvement in the extraction rate of polyphenols in the by-products resulting from the wine industry when using ultrasound (400 W, 90% amplitude, 25 min extraction time). Also, Bautista-Ortín et al. [26] confirmed that ultrasound maceration treatment generates an enriched volatile profile, as well as higher concentrations of tannins, in a much shorter time.
Despite extensive research in this area, the translation of findings to industrial-scale operations has been limited, primarily due to the absence of scalable protocols and strategies [27].
Various in-depth investigations have shown that ultrasounds can improve the polysaccharide composition of wine while also reducing the aging period. Moreover, ultrasound shows effectiveness in facilitating many essential chemical reactions for the maturation and aging processes of fermented beverages (oxidation, esterification, and proteolysis). Additionally, ultrasounds play a significant role in enhancing the overall quality of these products by promoting favorable attributes related to texture, color, and aroma [28]. Ruiz-Rodríguez et al. [29] provided empirical evidence indicating that ultrasound treatments facilitate the extraction of volatile compounds in wines. Gracin et al. [30] suggested the use of both high-power ultrasound and thermal treatment to deactivate Brettanomyces bruxellensis in red wines, while Xie et al. [31] recorded a significant increase in antioxidant activity in wines treated with ultrasounds combined with reduced temperatures.
In our team’s previous publications [27,32], we emphasized the significant impact of ultrasound treatment as an effective alternative for reducing aging time in contact with wood chips. A notable influence on the phenolic and sensory profile of white wines was observed. Also, these results were correlated with a shorter contact time compared to conventional aging procedures. The samples treated with oak chips exhibited more intense fruity, woody, and spicy notes. The authors highlighted the significant influence of the type of oak fragment, the dosage, and the contact time on wine’s quality. Exploring innovative wine aging techniques has the potential to reduce traditional aging times, making wines available to the market more quickly. Some studies have also investigated combinations with micro-oxygenation to imitate traditional barrel-aging conditions [18].
Celotti et al. [33] evaluated the impact of ultrasound amplitude (41% and 81%) and treatment time (1, 3, and 5 min) on phenolic profile. They found that anthocyanins and phenolic compounds were not degraded with increased amplitude and sonication time, and the chromatic properties of the wines remained preserved. The study also examined the effect of amplitude and ultrasound time on the evolution of anthocyanin content and phenolic stability indices during the first thirty days of storage. The higher amplitude level (81%) led to a greater percentage decrease in tannins, with a reduction of 15% and 40% after 15 and 30 days of storage, respectively, compared to untreated wine, which did not exhibit significant changes during storage.
Tiwari et al. [20] proposed sonication as an efficient preservation method for fruit juices, particularly when high retention of anthocyanins is required. They obtained significant degradation of the main anthocyanins from wine (cyanidin-3-O-glucosides, malvanidin-3-O-glucosides, and delphinidin-3-O-glucosides). The authors postulated that the cavitation-generated hydroxyl radicals or hydrogen peroxide may participate in the breakdown of anthocyanins through ring opening and the production of chalcone structures. The intense temperature and pressure conditions experienced during sonication result in the rapid isomerization of color pigments. Ignat et al. [34] obtained twice lower values in anthocyanin content in Merlot wines obtained with ultrasound maceration (128 mg/L) comparing to maceration in rotating tanks (302.9 mg/L).
Ultrasounds have also been effective in the sterilization process when combined with other methods, such as heat treatment and the addition of sulfur dioxide [35]. Some significant findings are shown in Table 1 in order to summarize the existing studies and enable it to be clearer in establishing correlations between winemaking and practical experimental settings.

2.2. Cold Plasma Technology

Non-thermal procedures like cold plasma are easy to use and inexpensive. Cold plasma is usually used for the inactivation of microorganisms and oxidative enzymes in food and beverages, and it is effective in food preservation and pesticides elimination [36,37,38,39,40]. This treatment has been shown to have a minor impact on the physicochemical parameters of wine, but it leads to important changes in some chromatic parameters, such as lower hue and increased color intensity and luminosity [41]. Guo et al. [42] reported the inactivation of yeast on grapes using plasma-activated water, without presenting specific results regarding dilution of the final samples. Similar to these results, Sainz-García et al. [2] obtained wine with an intense color, lower tonality, and higher content in phenolic compounds and anthocyanins, when atmospheric pressure cold plasma was involved. Pankaj et al. [40] postulated that cold plasma influences grape juice quality through yeast inactivation and non-enzymatic browning. It also changes the total phenolic, flavonoid, and flavonol concentrations.
Niedźwiedź et al. [43] examined the impact of cold plasma as a preservation method on the physicochemical and biological properties of red wine compared to those commonly used, in accordance with International Organization of Vine and Wine regulations. Color changes were least noticeable in samples treated with combined and cold plasma methods, while traditional methods showed significant color alterations. A reduction in phenolic compounds and antioxidant activity was observed in stored samples. Cold plasma treatment resulted in less microorganisms in wine samples compared to traditional methods. The authors suggest that cold plasma in a helium or nitrogen medium may reduce the use of sulfur dioxide in winemaking.
Although cold plasma technology is being increasingly studied for the food industry, there are limited studies pertaining to its application on winemaking. The removal of pesticides and allergens is part of food and beverages safety, but the studies on these fields are just starting and there is not enough data to consider a comprehensive and detailed description of the process.

2.3. Pulse Electric Fields Treatment

Several authors have examined the pulse electric field technique to extract phenolic components from red wines (Figure 5). For example, Silva et al. [44] focused on the use of this treatment to increase must yield from Arinto (1.2 kV/cm) and Moscatel de Setúbal (1.6 kV/cm) grapes. In this sense, a flow rate of 4 tons/h was subjected to a monopolar of 100 Hz and with a 50 µs width. The color coordinates a* (green-red) and b* (blue-yellow) indicated important changes without also affecting the brightness L* of the wines obtained from the Arinto variety. The Moscatel samples showed significant variations in the chromatic parameters. Also, extraction using pulse electric fields did not affect the aroma characteristics of the wines, but some physicochemical parameters were changed, such as increasing the total phenolic content and the turbidity value. The results were influenced by the variety analyzed, thus requiring additional studies to apply pulse electric fields to other varieties as well.
Toulaki et al. [45] examined the effect of pulse electric field utilization and different assortments of wood fragments in order to optimize the aging process of some red wines obtained from the Xinomavro variety. The results indicated that the use of wood fragments caused a significant increase in the concentration of polyphenols in the wines. The application of the pulse electric field treatment led to a considerable increase in the concentration of the main volatile compounds in the wine, without having the same impact on the phenolic compounds. The data were significantly influenced by the type of oak fragments but also by the chemical composition of the wine. The investigated study provides arguments for considering that the procedure is a viable option for wine aging, considerably reducing work time.
The results published by Feng et al. [12] confirmed the sterilization effects of pulse electric fields in wine, having a lethal effect on different spoilage yeasts like Saccharomyces, Zygosaccharomyces, Candida, Pichia, and Hansenula species. In the same study, the authors demonstrated that a high intensity (>15 kV/cm) of this type of treatment can favor the synthesis of various volatile components (thiols, esters, acids, etc.) in Merlot wines [9].
Puértolas et al. [46] suggested pulse electric fields as an efficient approach for improving phenolic extraction from grape skins during the maceration–fermentation process (when moderate (0.8 kV/cm) and high (5 kV/cm) intensities are used). After the application of a 13.2 kJ treatment, a major impact was registered on the sensory perception of Merlot wines produced by Evrendilek [47]. Pulse electric field-treated samples were found to have a sweeter taste and less sour aftertaste and were clearer. It was demonstrated that cold maceration combined with pulsed electric fields (moderate intensity) can improve the phenolic compound extraction in red wines [11].
Applying a treatment with a total specific energy of 22 kJ/kg allowed Comuzzo et al. [48] to obtain an enhanced extraction of varietal aroma precursors from Garganega white grapes without significantly changing the color of the wine or the concentration in phenolic compounds, apparently increasing the wine’s resistance to oxidation.
Ntourtoglou et al. [49] studied the impact of a low intensity treatment (1 kV/cm for 30 min) for increasing the extraction of phenolic and volatile (phenylethyl alcohol, n-hexadecanoic acid, 14-heptadecenal, 16-heptadecenal etc.) compounds in grape-stem extracts.
Analyzing the research that has been done, it can be shown that the indicated findings vary depending on the working conditions of the procedure, and there is no validated process in the regulations used for winemaking.

2.4. High-Pressure Processing

The impact of high-pressure processing in winemaking was poorly examined. Table 2 illustrates some of the published results that correlate the operating conditions of the work equipment with parameters assessed in accordance with the study goals. Van Wyk et al. [50] found no effect on total phenolic content, pH, color parameters, or antioxidant activity in Pinot noir and Sauvignon blanc samples. The physicochemical structure of the wine samples tested over two months of storage after a treatment that can induce >6 log reductions of Brettanomyces bruxellensis indicates that this technique represents a potential preservation strategy, according to the authors.
Sensorial-wise, authors have analyzed the development of the spoilage volatile phenols 4-ethylguaiacol and 4-ethylphenol, which give Brettanomyces off-aromas, and it was shown to be effectively inhibited by this treatment. Small dosages of SO2 could be necessary, nonetheless, in order to protect wine color and total phenolic content and improve the quality of the treated wine beyond six months of storage [51]. According to Silva & van Wyk [52], high-pressure processing has demonstrated efficacy in the pasteurization of wine by quickly inhibiting wine-spoiling yeasts and bacteria. This method can be used to stop fermentation or manage undesired microbial development through its antiseptic effect and stabilize and protect the quality of the final wine until consumption, reducing the use of SO2 at different phases of wine production. Compared to sterile filtration, this innovative method is cost-effective as sterile filters are not necessary and the possible sensorial impact on the final product is inexistent. Furthermore, the authors postulated that there is little impact on the wines’ physico-chemical and sensory character. In another study, Van Qyk & Silva [53] obtained similar results in Chardonnay wines, where 15 s at 200 MPa resulted in the inactivation of Brettanomyces bruxellensis (>6 log reduction).
Table 2. High-pressure operating conditions correlated to wine physicochemical structure.
Table 2. High-pressure operating conditions correlated to wine physicochemical structure.
Intensity (MPa)Time (min)Temperature (°C)SamplesMain ResultsReferences
50054white wines
red wines
-
color parameters: b* remains unchanged, whereas L* and a* drop.
-
antioxidant activity is unchanged.
-
no action on protein stability.
-
no effect on the main physicochemical parameters: acidity, free and total SO2, alcoholic strength, malic and lactic acids content, total sugar, pH value
-
no impact on polyphenol oxidase activity.
-
lactic and acetic acid bacteria, as well as yeasts, are totally deactivated.
[54]
100–3500–3025low-alcohol red wines
-
lethal effect on yeasts and bacteria (lactic and acetic acid bacteria).
-
no significant influence on sensory profile.
[55]
350108red wine
-
significant diminution of microorganisms.
-
lower dose of SO2.
-
no variation in the structural properties of the main tannins, antioxidant activity, phenolic profile, or chromatic characteristics.
[56]
6005-white and red wines
-
notable increase in phenolic content, which is associated with increased antioxidant activity.
-
no effect on the physicochemical parameters.
[50]

3. The Influence of Thermal Technologies in Wine Quality

3.1. Microwave Application

Several authors examined the impact of microwave treatment on wine parameters. Table 3 illustrates some of the published results that correlate the operating conditions of the microwave apparatus with the physicochemical parameters of wine. This treatment generated higher values in total dry extract and higher volatile acidity in the Busuioacă de Bohotin samples analyzed by Tarțian et al. [23], compared to other non-thermal techniques. Ignat et al. [34] obtained similar levels in anthocyanins content in Merlot wines when microwave maceration was compared to thermomaceration in an experimental study, but in a shorter time (15 min vs. 30 min), thus promoting reduced energy consumption. Furthermore, membrane proteins undergo conformational changes, resulting in the formation of pores in the cell wall. All of these processes promote the migration of chemicals from grape to must. The increase of phenolic compound extraction was analyzed, in comparison with classical thermomaceration. Similar to these results, Dumitriu et al. [57] obtained higher levels of total polyphenols in Fetească neagră and Băbească neagră variants treated with microwaves at the maceration stage, compared with those that underwent thermal or classical skin maceration. Georgescu et al. [58] studied the impact of classical maceration procedures (120 h) and microwave maceration (a power of 750 W at 15 vs. 30 min) on the quality of Băbească neagră wines. The treatment generated some important changes in physicochemical parameters (higher reducing sugar value, increased density, total acidity, pH and total dry extract, lower volatile acidity) compared to classical maceration methods. Regarding color parameters, a significant decrease in clarity was registered, as well as an increase of the “a*“ in the red-green coordinate, which demonstrate the efficiency of this procedure to obtain a better extraction and migration of color chemical compounds. Contrary to these results, Tudose Sandu-Ville et al. [59] showed a minor decrease of reductive sugar, density, and total acidity, but also of the total phenolic index in Cabernet Sauvignon wines, when microwave maceration was applied compared to skin maceration for 3 days at 20 °C. According to Colibaba et al. [60], microwave maceration induces significant changes in the volatile profile of Tămâioasă românească wines. Thus, an increased level of hotrienol and trans-geraniol was observed, while lower proportions were registered for linalool compared to the classical maceration procedure. According to Yuan et al. [61], microwave exposure presents a prolonged influence on wine color and phenolic compound evolution during the maturation phase. The authors postulated that utilizing microwave-assisted maceration technology could potentially reach the same results regarding wine color changes as barrel maturation. Microwaves promoted the breakdown of crushed grape cell walls, greatly increasing the concentration of polysaccharides rich in arabinose and galactose in musts. Microwave-treated samples had higher total polyphenol indexes. Microwaves generate the release of some favorable chemical components regarding wine color but, as a main disadvantage, this technique also causes sensory alteration.

3.2. Pre-Fermentative Low Temperature Treatments

Authors have also shown that low temperature treatments (cryomaceration and cold soak maceration) influence the concentration of different volatile compounds (geraniol, linalool, nerol, α-terpinene) and manifest a significant impact on wine sensory profile [23]. Mihnea et al. [66] postulated that lower levels of some volatile compounds (lactones, benzaldehyde) are obtained when cryomaceration is involved, compared with classical methods.
Kechagia et al. [67] obtained higher concentrations of terpenes when cryomaceration was used. Also, Colibaba et al. [60] promoted this technique for elevating the concentrations of esters in Tămâioasă românească wines.
Tudose Sandu-Ville et al. [59] demonstrated a significant reduction in delphinidin 3-glucoside, cyanidin-3-glucoside, petunidin-3-glucoside, peonidin-3-glucoside, peonidin-3-glucoside acetate, peonidin-3-glucoside coumarin, and malvidin-3-glucoside coumarin, but a twofold increase in malvidin-3-glucoside levels in Merlot wines obtained with this technique. On the other hand, the authors observed elevated concentrations of malvidin-3-glucoside, peonidin-3-glucoside acetate, and malvidin-3-glucoside in Fetească neagră wines. Moreover, Tarțian et al. [23] highlighted a significant improvement of chromatic properties (increased clarity—a positive factor in the case of rosé wine) of Busuioacă de Bohotin wines when cryomaceration is used in comparison with classical maceration. Cryomaceration presents minor influences (a small increase in acidity and dry extract, reduced total sugars, density) regarding the physicochemical parameters of Cabernet Sauvignon wines obtained by Tudose Sandu-Ville et al. [59]. It was found that prolonged contact with grape skins (12, 18, and 24 h) at low temperatures (5 and 10 °C) significantly increased the levels of phenolics in wines, such as caffeic acid. It was also found that the wines visually had an unaltered commercial appearance [5,68,69].

4. Key Results and Considerations

Numerous studies have examined the composition of wine (physicochemical parameters, phenolic and volatile compounds extraction, color modification, sensory properties, etc.) correlated with process optimization (reducing the maturation time, minimum costs, increased quality). Ultrasound and pulse electric field treatments are the most analyzed techniques, while the cold plasma procedure is less studied in winemaking. In general, the existing papers are focused on phenolic compound extraction in red wine production, Cabernet Sauvignon, Pinot noir, and Tempranillo wines being predominant. Also, the chromatic characteristics of the samples, correlated with the content of anthocyanin, are the most analyzed parameters. The paper discusses six innovative techniques (ultrasounds, high pressure processing, pulse electric fields, cold plasma, microwave, and cryomaceration) and their applications in winemaking. Ultrasound technology has shown promise in accelerating wine aging by simulating natural aging processes, influencing polyphenol profiles, and enhancing microbial quality. Investigating novel methods for wine maturation holds promise for shortening conventional aging durations, thus expediting the availability of wines on the market. Pulse electric field technology has been utilized in wine production to provide better color, texture, taste, and preservation of nutritional content by non-thermally inactivating microorganisms, as opposed to traditional thermal processing methods. This treatment seems to be an effective alternative to increase the extraction yield and to enhance the proportion of bioactive compounds in the must. High-pressure processing in winemaking, in combination with low proportions of sulfur dioxide, can be effective in managing unwanted microbial growth, stabilizing and protecting the final quality of the wine. This treatment may also be effective for inhibiting volatile phenols such as 4-ethylguaiacol and 4-ethylphenol. Cold plasma treatment, known for its ability to inactivate microorganisms and oxidative enzymes, presents potential benefits for improving wine quality and safety, although research in winemaking remains limited. Microwave technology has been studied for its effects on various wine parameters, including volatile compounds, anthocyanins, and polyphenols, showing potential as an alternative method in winemaking. Cryomaceration, a cold maceration technique, has been found to enhance the concentration of volatile compounds and improve sensory profiles, although with variable effects on anthocyanin levels and physicochemical parameters. Depending on the specific goals, a combination of thermal and non-thermal technologies may be employed to achieve desired results while maintaining the quality and stability of the wine. Overall, these innovative techniques offer opportunities for optimizing winemaking processes and improving wine quality, but most of the studies reported their results at a pilot-scale. To be applied on an industrial level, further research is needed to fully understand their effects and applications.

Author Contributions

Conceptualization, C.E.L. and L.C.C.; methodology, C.E.L.; software, E.C.S.; investigation, C.E.L. and I.M.; resources, V.V.C.; writing—original draft preparation, E.C.S.; writing—review and editing, C.E.L.; visualization, E.C.S. and L.C.C.; supervision, C.E.L. and V.V.C.; funding acquisition, V.V.C. All authors have read and agreed to the published version of the manuscript.

Funding

This research was funded by Iași University of Life Sciences.

Conflicts of Interest

The authors declare no conflicts of interest.

References

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Figure 1. Thermal and non-thermal physical procedures used in food and beverage processing.
Figure 1. Thermal and non-thermal physical procedures used in food and beverage processing.
Applsci 14 07537 g001
Figure 2. Co-occurrence of the keywords found in the existing research on non-thermal and thermal physical technologies in winemaking. The size of node signifies the number of occurrences, while the distance of the linking lines characterizes the relation between two nodes. The color of the items indicates the cluster to which they belong.
Figure 2. Co-occurrence of the keywords found in the existing research on non-thermal and thermal physical technologies in winemaking. The size of node signifies the number of occurrences, while the distance of the linking lines characterizes the relation between two nodes. The color of the items indicates the cluster to which they belong.
Applsci 14 07537 g002
Figure 3. Principal particularities of experimental research when Cabernet Sauvignon, Pinot noir (a), and Tempranillo (b) wines are analyzed. The size of node signifies the number of occurrences, while the distance of the linking lines characterizes the relation between two nodes. The color of the items indicates the cluster to which they belong.
Figure 3. Principal particularities of experimental research when Cabernet Sauvignon, Pinot noir (a), and Tempranillo (b) wines are analyzed. The size of node signifies the number of occurrences, while the distance of the linking lines characterizes the relation between two nodes. The color of the items indicates the cluster to which they belong.
Applsci 14 07537 g003
Figure 4. Co-occurrence of the keywords found in the existing research on the use of ultrasounds in winemaking. The size of node signifies the number of occurrences, while the distance of the linking lines characterizes the relation between two nodes. The color of the items indicates the cluster to which they belong.
Figure 4. Co-occurrence of the keywords found in the existing research on the use of ultrasounds in winemaking. The size of node signifies the number of occurrences, while the distance of the linking lines characterizes the relation between two nodes. The color of the items indicates the cluster to which they belong.
Applsci 14 07537 g004
Figure 5. Co-occurrence of the keywords found in the existing research on the use of pulse electric fields in winemaking. The size of node signifies the number of occurrences, while the distance of the linking lines characterizes the relation between two nodes. The color of the items indicates the cluster to which they belong.
Figure 5. Co-occurrence of the keywords found in the existing research on the use of pulse electric fields in winemaking. The size of node signifies the number of occurrences, while the distance of the linking lines characterizes the relation between two nodes. The color of the items indicates the cluster to which they belong.
Applsci 14 07537 g005
Table 1. Key results on using ultrasound treatment in winemaking.
Table 1. Key results on using ultrasound treatment in winemaking.
Analyzed VarietiesOriginWinemaking PhaseDuration (min)Frequences (KHz)Amplitudes (%)Analyzed ParametersResultsReferences
Cabernet SauvignonItaly (Veneto)maturation2, 6, 102630, 60, 90total polyphenol contentno significant changes[22]
anthocyanins content
flavan-3-ols content
condensed tannins
polymerized pigments index
Busuioacă de BohotinRomaniamaceration3035-total aciditylower value[23]
pHno significant effect
alcoholic strengthno significant effect
total polyphenol contentdecreasing value
volatile compound extractionincreased proportions of the main volatile compounds
Corvino and CorvinoneItalyaging phase1,3,5 41–81anthocyaninspreserving anthocyanin content, improved color stability[19]
flavan-3-oldecreasing when amplitude is increased from 41 to 81%
condensed tanninsdecreasing when amplitude is increased
Fetească regalăRomaniaaging with different types of oak fragments using ultrasounds vs. the conventional aging method1535-sensory analysissimilar results in a shorter time (15 min vs. 20 days)[32]
physicochemical propertiesno significant difference
Sauvignon blanc winesRomaniaaging with different types of oak fragments1535-phenolic compoundssignificant differences in improving phenolic and aroma profiles in a shorter time (15 min vs. 20 days)[27]
sensory characteristics
MerlotRomaniaMaceration–fermentation phase ultrasounds vs. rotating tank maceration1535-anthocyanins levelstwice lower values compared to maceration in rotating tanks[34]
Table 3. Correlations of microwave treatment on physicochemical parameters of wine.
Table 3. Correlations of microwave treatment on physicochemical parameters of wine.
Intensity (W)TimeSampleResultsReferences
11501, 2red wine
(Pinot noir)
-
an increase in anthocyanins, tannins, and phenolic compounds during an 18-month age period in the bottle;
-
a shorter maceration period;
-
reducing the dose of SO2 when processing grapes;
-
significant impact on chromatic characteristics.
[62]
120010red wine
(Merlot)
-
no impact on overall acidity and pH value;
-
greater ratios of tannins and anthocyanins;
-
notable color modification.
[63]
70012red wine
(Cabernet Sauvignon)
-
increasing the concentration of anthocyanins, tannins, and color intensity;
-
higher value of the total phenolic index.
[64]
5005, 10, 15, 20red wine
-
reduced total phenolic content, anthocyanins levels, and antioxidant activity;
-
major impact in reducing the total acidity;
-
no effect on the electrical conductivity and pH value;
-
important color modifications (higher value for L*, a*, b*).
[65]
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Luchian, C.E.; Scutarașu, E.C.; Colibaba, L.C.; Motrescu, I.; Cotea, V.V. Non-Thermal and Thermal Physical Procedures—Optimistic Solutions in the Winemaking Industry. Appl. Sci. 2024, 14, 7537. https://doi.org/10.3390/app14177537

AMA Style

Luchian CE, Scutarașu EC, Colibaba LC, Motrescu I, Cotea VV. Non-Thermal and Thermal Physical Procedures—Optimistic Solutions in the Winemaking Industry. Applied Sciences. 2024; 14(17):7537. https://doi.org/10.3390/app14177537

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Luchian, Camelia Elena, Elena Cristina Scutarașu, Lucia Cintia Colibaba, Iuliana Motrescu, and Valeriu V. Cotea. 2024. "Non-Thermal and Thermal Physical Procedures—Optimistic Solutions in the Winemaking Industry" Applied Sciences 14, no. 17: 7537. https://doi.org/10.3390/app14177537

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