Activity Enhancement Study of Xinjiang Silica-Alumina Volcanic Rock Powder through Different Activation Processes
Abstract
:1. Introduction
2. Materials and Methods
2.1. Materials
2.2. Methodology
2.2.1. Physical Activation Process Methods
2.2.2. Chemical Activation Process Methods
2.2.3. Thermal Activation Process Methods
2.2.4. Compound Activation Process
3. Results and Discussion
3.1. Physical Activation Process Test Results
3.2. Chemical Activation Process Test Results
3.2.1. Chemical Reagent Optimization Test Results
3.2.2. Orthogonal Test Extreme Variance and ANOVA Analysis
3.2.3. Pore Structure, XRD, and SEM Analysis
3.3. Thermal Activation Process Test Results
3.3.1. Effect of Different Calcination Temperatures on the Activity Index
3.3.2. Effect of High Temperature Calcination on Activity
3.4. Test Results of Composite Activation Process
4. Conclusions
- Through the “microaggregate” effect of physical refinement, the early activity (3 d) was significantly enhanced, the 28 d activity increase was only 4%, and the long-term activity (90 d) leveled off. With the increase in specific surface area, the flexural and compressive activity indices were improved by 6–12% and 4–10%, respectively, throughout the age period, and the optimal economic fineness range was 560–640 m2/kg.
- By optimizing the exciter ratios (6% CaO, 2% CaCO3, and 2% CaSO4-2H2O), the 28-day flexural and compressive activity indices of the volcanic rock powders reached 88% and 82%, respectively. CaCO3 promoted the hydration of C3S, CaSO4·2H2O reacted with C3A to form AFt, and CaO maintained the concentration of Ca(OH)2 and the alkaline environment, thus enhancing the generation of hydration products and material strength.
- In the low-temperature heat treatment from 300 °C to 700 °C, the volcanic rock powder showed an activity index gain of 10% to 20%, reaching 80.4% at 28 days. However, in the high-temperature heat treatment from 800 °C to 1400 °C, the crystallization of the composition, the reorganization of the glassy phase, and a loss of active oxides led to a decrease in the activity index of 8% to 15%.
- The composite activation method demonstrated the highest activation efficiency with an activity index of 86% within 28 days. The order of activation efficiency was as follows: composite activation, chemical activation, low-temperature heat treatment (300 °C to 700 °C), and mechanical milling. The economic and environmental considerations were combined to balance the process complexity and energy consumption issues, and the appropriate activation strategy was preferred.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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Test items | Loss | SiO2 | Al2O3 | Fe2O3 | CaO | MgO | SO3 | Na2O | K2O | R2O |
---|---|---|---|---|---|---|---|---|---|---|
Xinjiang Hotan Volcanic Rock | 1.88 | 55.97 | 15.80 | 7.98 | 6.96 | 3.84 | 0.13 | 3.00 | 3.80 | 5.50 |
Test Items | Loss | SiO2 | Al2O3 | Fe2O3 | CaO | MgO | SO3 | Na2O | K2O | R2O |
---|---|---|---|---|---|---|---|---|---|---|
Cement | 1.34 | 22.96 | 4.07 | 3.63 | 61.92 | 2.28 | 1.69 | 0.20 | 0.45 | 0.48 |
Cement | Water Consumption for Standard Consistency (%) | Stability | Condensation Time (min) | Compressive Strength (MPa) | Flexural Strength (MPa) | |||
---|---|---|---|---|---|---|---|---|
Initial Setting | Final Setting | 3 d | 28 d | 3 d | 28 d | |||
“GB175-2023” | / | Qualified | ≥45 | ≤390 | ≥17 | ≥42.5 | ≥4.0 | ≥6.5 |
P.I. Silicate Cement | 27.2 | Qualified | 165 | 241 | 27.33 | 47.00 | 6.03 | 8.08 |
Level | Considerations | ||
---|---|---|---|
CaO Content (%) | CaCO3 Content (%) | CaSO4·2H2O Content (%) | |
1 | 5 | 2 | 1 |
2 | 6 | 3 | 2 |
3 | 7 | 4 | 3 |
Test Number | Maximum Calcination Temperature /°C | Maximum Calcination Temperature Constant Temperature Time /min | Cooling Method | Test Number | Maximum Calcination Temperature /°C | Maximum Calcination Temperature Constant Temperature Time /min | Cooling Method |
---|---|---|---|---|---|---|---|
2 | 800 | 0 | water quenching | 7 | 1200 | 0 | natural cooling |
3 | 800 | 0 | natural cooling | 8 | 1200 | 60 | water quenching |
4 | 1000 | 0 | water quenching | 9 | 1200 | 60 | natural cooling |
5 | 1000 | 0 | natural cooling | 10 | 1400 | 0 | water quenching |
6 | 1200 | 0 | water quenching | 11 | 1400 | 0 | natural cooling |
Specimen Number | Maximum Calcination Temperature/°C | Mass Fraction/% | Specimen Number | Maximum Calcination Temperature/°C | Mass Fraction/% | ||||
---|---|---|---|---|---|---|---|---|---|
Glassy | Oxides | Soluble Oxide | Glassy | Oxides | Soluble Oxide | ||||
1 | 37.8 | 81.05 | 4.525 | ||||||
2 | 800 | 38.3 | 79.11 | 4.535 | 7 | 1200 | 44.4 | 77.87 | 4.403 |
3 | 800 | 30.1 | 79.43 | 4.555 | 8 | 1200 | 90.9 | 78.24 | 4.029 |
4 | 1000 | 48.0 | 79.39 | 4.323 | 9 | 1200 | 86.4 | 78.34 | 3.898 |
5 | 1000 | 37.8 | 79.47 | 4.378 | 10 | 1400 | 75.0 | 77.41 | 3.939 |
6 | 1000 | 37.8 | 79.33 | 4.366 | 11 | 1400 | 59.6 | 77.54 | 3.874 |
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Yang, S.; Wu, Y.; Wang, H.; Yang, G.; Ding, X.; Xia, Z. Activity Enhancement Study of Xinjiang Silica-Alumina Volcanic Rock Powder through Different Activation Processes. Appl. Sci. 2024, 14, 7935. https://doi.org/10.3390/app14177935
Yang S, Wu Y, Wang H, Yang G, Ding X, Xia Z. Activity Enhancement Study of Xinjiang Silica-Alumina Volcanic Rock Powder through Different Activation Processes. Applied Sciences. 2024; 14(17):7935. https://doi.org/10.3390/app14177935
Chicago/Turabian StyleYang, Shuhong, Yingjie Wu, Huaiyi Wang, Guiquan Yang, Xiangyi Ding, and Zhaoxuan Xia. 2024. "Activity Enhancement Study of Xinjiang Silica-Alumina Volcanic Rock Powder through Different Activation Processes" Applied Sciences 14, no. 17: 7935. https://doi.org/10.3390/app14177935
APA StyleYang, S., Wu, Y., Wang, H., Yang, G., Ding, X., & Xia, Z. (2024). Activity Enhancement Study of Xinjiang Silica-Alumina Volcanic Rock Powder through Different Activation Processes. Applied Sciences, 14(17), 7935. https://doi.org/10.3390/app14177935