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  • Review
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10 March 2023

Potential and Restrictions of Food-Waste Valorization through Fermentation Processes

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Instituto de Biotecnología y Agroindustria, Departamento de Ingeniería Química, Universidad Nacional de Colombia sede Manizales, Manizales 170003, Colombia
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Author to whom correspondence should be addressed.
This article belongs to the Collection Food Waste Valorization

Abstract

Food losses (FL) and waste (FW) occur throughout the food supply chain. These residues are disposed of on landfills producing environmental issues due to pollutants released into the air, water, and soil. Several research efforts have focused on upgrading FL and FW in a portfolio of added-value products and energy vectors. Among the most relevant research advances, biotechnological upgrading of these residues via fermentation has been demonstrated to be a potential valorization alternative. Despite the multiple investigations performed on the conversion of FL and FW, a lack of comprehensive and systematic literature reviews evaluating the potential of fermentative processes to upgrade different food residues has been identified. Therefore, this article reviews the use of FL and FW in fermentative processes considering the composition, operating conditions, platforms, fermentation product application, and restrictions. This review provides the framework of food residue fermentation based on reported applications, experimental, and theoretical data. Moreover, this review provides future research ideas based on the analyzed information. Thus, potential applications and restrictions of the FL and FW used for fermentative processes are highlighted. In the end, food residues fermentation must be considered a mandatory step toward waste minimization, a circular economy, and the development of more sustainable production and consumption patterns.

1. Introduction

Strategies and efforts for promoting sustainable development have been affected by emerging worldwide issues such as COVID-19 and the Russia and Ukraine war [1]. In addition, fuel price fluctuation, food price increases, and high unemployment rates have caused a great impact in different world regions [2]. On the other hand, social inequality and hunger have caused food insecurity and poverty in countries with low economic development (low and lower middle income) [3]. Consequently, the accomplishment of the Sustainable Development Goals (SDGs) proposed by the United Nations (UN) in 2015 has been delayed [4]. Likewise, unsustainable production and consumption patterns have contributed to climate change and biodiversity loss since the current linear economy model releases large amounts of pollutants (e.g., greenhouse gases and untreated industrial effluents) [5]. For this reason, worldwide efforts are guided to developing alternatives for promoting the efficient use of resources [6].
Worldwide estimations indicate that about 30% of food products are considered waste (food residues—FR). In the first links of the Food Value Chains (FVC), about 13.3% of the produced food is lost (i.e., harvest, slaughter, post-harvest, transformation, or manufacturing), and 17% is discarded at the consumer level [7]. FL are included the byproducts generated in food production with little or no added value (e.g., cheese whey, spent brewery yeast, expired juice) [8,9]. According to the Food and Agriculture Organization of the United Nations (FAO), countries with low economic development generate more food losses [9]. The main contributing factors are poor logistics in FVC, and climate change that affects food production. These issues should be addressed to reduce food losses [10]. In addition, the agricultural and agro-industrial sectors are key for the development of countries with low economic growth. Countries with high economic development (upper middle and high income) generate more food waste [9]. The amount and type of food waste generated depends on socio-cultural practices and economic conditions [11]. The current disposal of FR in landfills or incinerators are generating emissions to water, land, and air [12]. Therefore, improving FR management would mitigate these effects and promote the efficient use of resources. However, FR characteristics cannot be generalized to evaluate alternative uses. Food losses (FL) generated in the stages before marketing and consumption present a homogeneous composition since these residues come from a specific value chain. On the other hand, food waste (FW) is a grouping of waste from different products generated in different value chains [13]. The composition of the FW depends on factors such as socio-economic and cultural conditions and the seasonality of food [14].
The FL and FW can be upgraded into added-value products promoting an efficient and sustainable use of resources, bio-economy development, and generating a circular economy within the FVC [15]. In fact, reducing FL and FW is a goal stipulated in the SDG 12 (responsible consumption and production) that also allows linking other aspects such as food security, nutrition, and environmental sustainability “reduce per capita global FLW at the retail and consumer level by half and reduce the loss of food throughout production and the supply chain including post-harvest loss by 2030” [16]. The consequences of meeting this goal would allow the achievement of better food security, a nutrition improvement (SDG 2), and an environmental effects reduction (SDGs 11, 13, 14, and 15). However, the search for new alternatives for the disposal of FL and FW requires the development of other objectives such as the generation of clean and affordable energy (SDG 7), infrastructure, industry and innovation (SDG 9), economic growth and decent employment (SDG 8), reducing inequality (SDG 10) and ending poverty (SDG 1).
FL and FW valorization strategies have been addressed to produce energy vectors such as biomethane, biogas, ethanol, hydrogen, and butanol and products with high added value such as volatile fatty acids, biomaterials, biofertilizers, growth enhancers, organic acids, among others [17]. Other recently investigated FL and FW valorization routes with great potential have been aimed at the production of food grades such as omega-3 oil [18]. Furthermore, expired food has been researched for producing added-value products since the composition after a degradation procedure tends to be constant and high in valuable components [19]. FL and FW are globally and generally made up of carbohydrates (35.5–60%), protein (21.9–30%), oils, fats, and organic acids (3.9–65%) [18,20]. However, the composition of these residues is complex, and varies depending on factors such as the fruit degree maturity, productive process type among others [21]. The carbohydrate and protein fractions can be hydrolyzed to obtain fermentable sugars and oligomers [22]. Fermentable sugars are used in fermentative processes with yeasts, fungi, and bacteria [15]. On the other hand, lipids are a fraction of FL and FW with great potential to be used in fermentative processes using aquatic protists (i.e., single-celled eukaryotes that range from algae to heterotrophic flagellates) [23].
Despite the multiple investigations performed on the conversion of FL and FW, there is a lack of comprehensive and systematic reviews of the literature aimed at evaluating the fermentative processes to obtain different products. This article reviews the use of FL and FW in fermentative processes. The definition and classification of FL and FW based on the links of the FVC are presented. The variability of the chemical characterization of the FL and FW is analyzed from the point of view of chemical composition, and total and volatile solids content. Then, a review of the trends of fermentation products obtained from FL and FW and the main product platforms is presented. Finally, the observed potentials and restrictions, and future directions are elucidated.

4. Systematic Analysis of the Reviewed Information

The use of FL and FW promotes sustainable agro-industrial development and the transition to a circular economy model. These residues could contribute significantly to non-renewable original raw material demand for energy vectors and value-added products. Chemical composition is one of the key factors that defines the transformation route and the type of product to be obtained, as can be observed from Table 1 and Table 2. FL generation in the first links of the FVC presents a standard chemical composition, unlike FW. FW is residue that evolved different products from the basic family basket being governed by socio-economic conditions and cultures (i.e., context). This residue diversification that groups FW causes great variability in chemical composition by increasing complexity in fermentation processes analysis. On the other hand, Teigiserova et al. [271] established that FL is generated in a specific link of the FVC (i.e., the residues are the same despite the seasonality of the crops or livestock) where the chemical composition is not affected to a great extent. For this reason, FLs have been studied and evaluated more in fermentative processes than FW. In addition, FWs generally have higher types of matter fractions (e.g., starch, pectin, fat, among others) than FLs. For example, FLs such as leaves and stems generated in the producer link do not present significant starch and pectin content.
Energy production from FL and FW by fermentative processes has two trends in the use of raw material (see Table 3). The first trend starts from the direct use of waste from a micro-organism consortium. The second trend is the use of fermentable sugars obtained upstream (i.e., pretreatment and saccharification). Zou et al. [260] reviewed the critical points and evaluated the future aspects for the valorization and upgrading of FL and FW to multiple bio-energies based on the second trends. The production of energy vectors by direct FL and FW fermentation aims to obtain biogas and hydrogen. In this type of fermentation, the origin of the raw material is not one of the limiting factors in the process, i.e., FL and FW have been evaluated without restrictions due to the variability in chemical composition. This is because the micro-organism consortium synthesizes the necessary enzymes to carry out the hydrolysis step in situ for the fermentation process. Nevertheless, it is necessary to address more studies to analyze the metabolic pathway of the consortium to define which are the bottlenecks of micro-organisms on the chemical composition of FL and FW. Zhu et al. [268] analyzed the effective micro-organism consortium to produce energy vectors using sewage sludge applied on anaerobic fermentation employing biomass as direct raw material for the substrate. For fermentations that start from the use of fermentable sugars, the type of energy vectors studied are ethanol, butanol, and hydrogen. In fermentations to produce hydrogen from fermentable sugars, the analyzed micro-organisms are specific (i.e., they are not a consortium). Thus, for this type of fermentation, FL is analyzed more. However, a great deal of research has been done addressing the production of fermentable sugars.
Biomaterial production has been evaluated to a greater extent from FL, as presented in Table 4. The production of bioplastics is one of the most analyzed fermentative routes for the valorization of residues (AL and AgL). The current trend for bioplastics production from FL is studied by Chong et al. [269]. Other trends in FL fermentation are the production of nanocellulose and xanthan. FW presents less tendency for biomaterial production by fermentative routes. Some of the factors that limit the use of FW is the variability of foods that comprise it. Due to the heterogeneity of the FW, inhibitors can be generated in the fermentative pathways that affect the metabolism of micro-organisms. This trend was observed in the production of aromatic compounds, enzymes, and other organic compounds such as antibiotics, pigments and bioherbicides (see Table 7 and Table 8). The valorization of FL for the synthesis of this type of compound has been evaluated considering the mixture of agricultural and agro-industrial residues (AL and AgL). In the fermentative processes to obtain enzymes, the most evaluated residues are those obtained in the food agro-industry.
As shown in Table 5, in the fermentative processes for organic acid production, FL and FW have been analyzed equally. However, in more specific fermentations such as fumaric acid fermentation, indole-3-acetic acid, gallic acid, and ellagic acid, this trend is not true. Micro-organisms involved for these compound syntheses are generally isolated or genetically modified, for which the restriction in the use of substrates and the inhibitors presence constitute a crucial factor. Deckers et al. [272] published and overview of genetically modified micro-organisms for the high value-added production using fermentative process.

5. Restrictions of Food-Waste Fermentation Processes

FL and FW impact not only generates problems in terms of inadequate management of residues resulting in environmental issues, but also in terms of the misuse of resources such as land, water, and energy, among others. Problems related to the variability of the composition and the structural complexity of the FWs are some of the main challenges. Thus, criteria such as FW nature, due to population-diversified eating habits, the collecting moment, and the place of generation are some of the most relevant restrictions for the FW valorization routes during the search process.
In addition, logistical problems attributed to collection and transport issues constitute a limitation to put into practice the valorization of FW. The main reason is that FW is found mixed with other municipal solid waste and non-biogenic waste. In countries of low and medium economic development, the disposition and management of the FW are not adequate, and it is disorganized. Therefore, FL and FW valorization depends on the availability of value chains, the correctly organized collection of FWs and classification strategies. In this sense, government entities must generate strategies and campaigns to organize food security. In the case of FL, industries and the actors of the other CV links must devise collection and transport protocols since the production of FL is segregated in most cases. Then, food processing side-streams are a suitable raw material for decentralized upgrading or in situ valorization in food-processing facilities.
One of the alternatives for FL and FW recovery is to implement routes that are viable on a small and medium scale, from which vulnerable communities could benefit. Structured recovery method strategies must be implemented with FL and FW. One of the future research studies should focus on optimizing and establishing large- or medium-scale production processes that are cheaper and more efficient. The main restriction for FW fermentation processes is presented in Table 11.
Table 11. Restriction for the FL and FW use in fermentation processes.

6. Potential of Food-Waste Fermentation Processes

FL and FW are alternative raw materials to be used in fermentation processes, since several building blocks (e.g., sugars, fatty acids, proteins, etc.) and secondary products (e.g., colorants, biomaterials) can be obtained. Thus, FR are a potential source of a great variety of commodities, fine chemicals, and specialty chemicals, decreasing the environmental impact caused by the production and use of synthetic molecules. Strategies to ensure the possible use of FL and FW in different industrial sectors must be addressed to replace oil-based products. Indeed, FR bioconversion contributes to overcoming issues such as (i) energy transition and energy security, (ii) food security, (ii) circular economy implementation, (iii) the establishment of sustainable consumption and production patterns, (iv) non-renewable resource dependency, and (v) sustainability of existing processes.
Energy transition and security can be improved in developed and developing countries using FL and FW as raw materials in thermochemical or fermentative processes. Biotechnological upgrading of FL and FW contributes to reducing the consumption of oil-based fuels in the transport and industrial sectors, since high volumes of biofuels can be produced. High titers, yields, and productivities are possible when using FL and FW as substrates since a high amount of carbohydrates are present. On the other hand, biogas production is projected as an integral process for FL, and FW upgrading due to the low raw material conditioning required. The bioconversion of FR provides energy security due to the diversification of the energy matrix through the production of heat and power from energy vectors. FW has the potential to provide high amounts of energy due to the large amounts produced by dairy. Nevertheless, more efforts are needed to implement FL and FW processing facilities.
The food security of a region/country can be improved via FL and FW valorization since identifying most contributing factors related to residue generation can be used as a starting point for minimizing food value chain inefficiencies. In addition, food security is proven since decreasing FL and FW through bioconversion processes led to a reduction in the overall residue generation per capita. Thus, less food is lost at the end of production chains. Linked to food security, FL and FW upgrading to obtain alternative products allows the implementation of a circular economy model in the FVC, since an efficient use of the residues is proposed.
Consumers are aware of the environmental impact of the current linear economy scheme. The bio-based products market has increased in the past few years. This fact encourages the research and development of FL and FW as raw materials to be upgraded through fermentation processes due to the possibility of producing similar molecules to those derived from synthetic routes. Thus, these residues can potentially promote the research and implementation of alternative raw materials in industrial processes. In this way, FL and FW can be highlighted as potential sources of added-value products since availability, logistics, and technological maturity are present today. On the other hand, using these renewable resources can potentially decrease the extraction, use, and upgrading of non-renewable resources, improving the environmental impact of different productive chains. Finally, FL and FW upgrading through the fermentative process contributes to the enhancement of the sustainability of existing processes, since residues are used to produce new products that can be commercialized. This behavior allows for the improvement of economic feasibility, since more revenues can be perceived. In this way, the integral use of all FR fractions can promote the creation of new green industries with optimal processing conditions.
The techno-economic analysis of fermentative routes for RF recovery is one of the main types of research that must be addressed to guarantee economic viability. Reducing operating and capital costs, increasing production yields, improving the separation and purification of metabolites, and making full use of RF are some of the strategies that make fermentation routes economically viable [273].
Regarding the potential of FL and FW as raw materials for different bioprocesses, anaerobic digestion has been considered to be an efficient solution for treating and upgrading FW, since conditioning and pretreatment are not mandatory. The anaerobic digestion process has the advantages of a low generation of greenhouse gas emissions (GHG), a high potential for producing heat and power in cogeneration units, and a high potential for obtaining biofertilizers or organic growth promoters. The anaerobic digestion process can be seen as a fundamental base for FW upgrading, since a consortium of micro-organisms allows for the production of several added-value products and platform molecules. Indeed, anaerobic digestion is considered to be a robust process because the raw material chemical composition is not necessarily constant over time. For this reason, several authors have identified this process as a key step for upgrading a mixture of residues. Products such as methane, hydrogen, and volatile fatty acids have been identified as potential building blocks for further upgrading into biomaterials, food, feed, and energy.
FL upgrading has been addressed for specific products since fermentation processes have evolved from different perspectives. For instance, engineered micro-organisms have been developed as an alternative for increasing titers, yields, and productivity. Moreover, fermentation process configuration and technological development have been analyzed as potential alternatives for improving efficiencies and reducing energy consumption. Therefore, the production of biosurfactants, biopolymers, agrochemicals, and food additives tends to be more feasible at an industrial scale, and FL is a promising feedstock to be upgraded via biotechnological processes, since these raw materials can reduce current operating costs. Furthermore, the integration of FL can produce ideal substrates for further processing. The bioconversion of mixed FL for producing single-cell protein, enzymes, amino feeds, volatile compounds, and feed additives has not been exploited. The bioconversion of mixed FL substrates from micro-organisms such as yeasts, fungi, bacteria, and algae presents several advantages, such as: (i) the possibility of generating complete substrates without the need to add nutrients to the medium; (ii) the capacity of small-scale agro-industries to exploit their waste in situ; (iii) the improvement of the nutritional value of livestock feed. Then, the above-mentioned applications are potential pathways for improving FL implementation in existing production processes. One of the potentials of FL and FW is addressed in obtaining food oils such as omega-3, since this kind of compound can increase the economic feasibility of fermentative processes. This research can prompt the study of new micro-organisms (e.g., aquatic protists), since high yields and titers can be obtained at small and medium scales.
Non-conventional products such as pigments, herbicides, biopolymers, food additives, and pharmaceutical products can be increased by implementing FL and FW as raw materials. Furthermore, fermentative processes of several substrates can boost the use of micro-organisms in all industries, contributing to industry decarbonization goals.

7. Conclusions and Future Directions

FL and FW valorization is one of the most promising alternatives to promote SDG accomplishment. FL and FW upgrading processes promote the efficient use of resources, mitigating the environmental impact of current disposal methods (i.e., incineration and landfill). Fermentation can be profiled as an alternative with a high potential to valorize FR. However, fermentation process applications for upgrading FL and FW are limited to the composition of these residues and process specificity. However, not all fermentation processes can be applied to the FR (i.e., FL) generated in the first links of the value chain due to the current technological context. However, anaerobic digestion is a promising route for implementing these links. In addition, energy could be provided in non-interconnected areas with a service failure. On the other hand, the processes to obtain organic acids must be applied considering factors such as FR flow, the supply chain, and logistics. For the processes aimed at producing aromatic compounds, enzymes, antibiotics, pigments, and bioherbicides, the analysis and evaluation should maximize yields and productivity and facilitate the use of more complex FR such as FW.

Author Contributions

Conceptualization, M.O.-S., P.-J.I.-G., A.F.A.-R. and C.A.C.A.; formal analysis, C.A.C.A.; investigation, M.O.-S., P.-J.I.-G. and A.F.A.-R.; writing—original draft preparation, M.O.-S. and P.-J.I.-G.; writing—review and editing, M.O.-S., P.-J.I.-G., A.F.A.-R. and C.A.C.A.; supervision, C.A.C.A.; funding acquisition, C.A.C.A. All authors have read and agreed to the published version of the manuscript.

Funding

This paper is the result of the research work developed through the project: PROGRAMA DE INVESTIGACIÓN RECONSTRUCCIÓN DEL TEJIDO SOCIAL EN ZONAS DE POS-CONFLICTO EN COLOMBIA SIGP Coded: 57579 within the research project “COMPETENCIAS EMPRESARIALES Y DE INNOVACIÓN PARA EL DESARROLLO ECONÓMICO Y LA INCLUSIÓN PRODUCTIVA DE LAS REGIONES AFECTADAS POR EL CONFLICTO COLOMBIANO” SIGP Coded: 58907. Funded within the framework of Colombia Científica, Contract No. FP44842-213-2018.

Institutional Review Board Statement

Not applicable.

Data Availability Statement

Not applicable.

Conflicts of Interest

The authors declare no conflict of interest. The funders had no role in the design of the study; in the collection, analyses, or interpretation of data; in the writing of the manuscript; or in the decision to publish the result.

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