Influence of Alternating Current Density on the Mechanical Behavior and Microstructure of PEO-Coated 7075 Aluminum Alloy
Abstract
:1. Introduction
2. Materials and Methods
2.1. Sample Preparation
2.2. Experimental Procedure
2.3. Coating Characterization
2.4. Corrosion Performance
2.5. Mechanical Properties
3. Results
3.1. Voltage
3.2. Characterization of the Coatings
3.3. Corrosion Behavior
3.4. Tribological Performance
4. Conclusions
- The cell voltage during the PEO coating process slightly increased upon increasing the fixed current in the same silicate electrolyte. Furthermore, the obtained microstructures of the coatings showed increased thickness and roughness, resulting in the formation of a pancake structure on the surface, similar to that of the uncoated substrate. These findings demonstrate that plasma sparks on the substrate. According to SEM images, the thickness of the coating increased as the current density increased. Observation of cross-sectional SEM images of the structures indicated that the inner layers of the coatings became more compact with relatively fine porosity.
- The corrosion resistance of the PEO coatings formed under current densities of 13.5 A/dm2 and 17.8 A/dm2 were significantly improved compared to the bare Al alloy. The most effective anticorrosion PEO coating was that formed under a current density of 17.8 A/dm2.
- The wear depths of the PEO coatings formed under current densities of 8.80 A/dm2 and 17.8 A/dm2 were low, which resulted in them exhibiting high wear resistance. However, the wear depth was at a maximum in the coating formed under a current density of 22.3 A/dm2, which was attributed to the highly amorphous nature of the top layer of the coating. These findings indicate that the PEO coatings can effectively protect the Al alloy surface from wear and tear, making them suitable for applications that require high wear resistance.
- The results of the PEO coating process showed that all of the coatings had good hardness values compared to the Al alloy substrate. This indicates that the PEO coating process was successful in enhancing the hardness properties of the 7075 Al alloy, making it more durable and resistant to wear and tear.The high hardness values of the PEO coatings can be attributed to the unique microstructure of the coating, which is composed of fine, homogenous, and well-distributed ceramic particles. These ceramic particles improve the hardness of the coating by increasing its resistance to indentation and wear.
- Among all the PEO coatings, the coating formed under a current density of 17.8 A/dm2 showed the best anti-corrosion and mechanical properties. Overall, this coating is a promising candidate for various industrial applications that require high wear resistance, corrosion resistance, and mechanical properties.
Supplementary Materials
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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Erdenebat, T.O.; Telmenbayar, L.; Yang, D.; Song, M.; Ramu, A.G.; Choi, D. Influence of Alternating Current Density on the Mechanical Behavior and Microstructure of PEO-Coated 7075 Aluminum Alloy. J. Compos. Sci. 2023, 7, 50. https://doi.org/10.3390/jcs7020050
Erdenebat TO, Telmenbayar L, Yang D, Song M, Ramu AG, Choi D. Influence of Alternating Current Density on the Mechanical Behavior and Microstructure of PEO-Coated 7075 Aluminum Alloy. Journal of Composites Science. 2023; 7(2):50. https://doi.org/10.3390/jcs7020050
Chicago/Turabian StyleErdenebat, Tumur Ochir, Lkhagvaa Telmenbayar, Daejeong Yang, Minjung Song, Adam Gopal Ramu, and Dongjin Choi. 2023. "Influence of Alternating Current Density on the Mechanical Behavior and Microstructure of PEO-Coated 7075 Aluminum Alloy" Journal of Composites Science 7, no. 2: 50. https://doi.org/10.3390/jcs7020050
APA StyleErdenebat, T. O., Telmenbayar, L., Yang, D., Song, M., Ramu, A. G., & Choi, D. (2023). Influence of Alternating Current Density on the Mechanical Behavior and Microstructure of PEO-Coated 7075 Aluminum Alloy. Journal of Composites Science, 7(2), 50. https://doi.org/10.3390/jcs7020050