1. Introduction
The broiler industry is crucial in meeting the protein needs of the U.S. In 2022, per capita consumption of broiler products in the United States reached 44.1 kg, nearly double the consumption of beef or pork [
1]. To meet this high demand, 20.6 billion kg of live broilers were produced in 2022, with a total market value exceeding USD 66 billion [
1]. Additionally, the broiler industry significantly contributed to the U.S. economy, generating over 1.5 million jobs and adding USD 417 billion in economic impact [
2].
The broiler industry has made significant reductions in the environmental footprint [
3] through improvements in productivity and efficiency over the years [
4], providing a vital source of affordable yet high-quality animal protein. Modern commercial broiler strains achieve nearly four times the body weight (BW) at day 56 compared to strains from six decades ago, along with a significant 40% improvement in feed conversion ratio (FCR) [
5]. However, rapid growth rates and intensive commercial production systems have raised growing public concerns regarding animal welfare [
6,
7].
Animal welfare is guided by the “five freedoms” [
8], which Mellor [
9] later refined to include good nutrition, a healthy environment, good health, appropriate behavior, and a positive mental experience. Fast growth and efficiency-oriented feeding and management procedures have led to welfare issues in modern broilers [
10]. Welfare issues in broilers are multifaceted, including lameness, footpad dermatitis, metabolic disorders [
10], poor environmental conditions [
11], etc. Some major welfare concerns are related to stocking density (SD). The SD may affect the litter and air quality, which are major welfare, environmental, and management concerns at commercial broiler farms. High SD can restrict normal behavior in birds and lead to increased moisture in litter due to higher manure production per unit area. High moisture in the litter may foster microbial growth and increase ammonia levels in broiler houses [
12], consequently posing the risk of contact footpad dermatitis. Furthermore, high SD restricts heat transfer from the litter to the surrounding space, reducing the effectiveness of ventilation systems in managing heat stress [
10].
The current recommended SD in the U.S. varies. The National Chicken Council (NCC) Broiler Welfare Guidelines, widely recognized as the standard for broiler welfare in the U.S. [
13], suggest a range of 32 to 44 kg/m
2. This range is based on the birds’ final market weight and takes into account the space needed for broilers to express normal behaviors [
14]. In comparison, animal welfare programs like the Global Animal Partnership (GAP) recommended lower SDs, from 27 to 29 kg/m
2, to accommodate natural bird behaviors. According to Mckenna [
15], only 600 farms (2.4%) out of 25,000 in the U.S. [
16] have adopted the GAP SDs for broiler production. The low adoption rate is possibly a result of high production costs. In addition, a lower SD may also be associated with an increase in land use and a larger environmental footprint [
17]. Although a lower SD has the potential to enhance welfare, it is essential to balance sustainable production, land use, environmental impact, and animal welfare.
The market share of commercial broilers is mainly dominated by the Ross and Cobb strains in the United States [
18]. The production responses of these two strains to SD are different. For Ross broilers raised to approximately 42 days of age, an SD of 13–15 birds/m
2 (equivalent to 32.5–37.5 kg/m
2, based on an average weight of 2.5 kg at 42 days) was recommended for achieving higher BWs [
19,
20,
21] and a lower FCR [
22,
23,
24]. In comparison, a density of 10 birds/m
2 (28.5 kg/m
2, calculated based on an average weight of 2.85 kg at 42 days) for raising Cobb broilers is suggested for maximizing BW [
25,
26,
27]. However, an SD of 17 birds/m
2 for Cobb broilers provided the best economic return of USD 3.98/m
2, despite a slightly lower BW and FCR [
27]. Currently, there is a lack of research comparing the NCC- and GAP-recommended SDs under similar production conditions. As such, investigating the impacts of NCC- and GAP-recommended SDs on major broiler strains under similar production conditions is warranted.
The objective of this study was to evaluate the performance and welfare of Ross 708 and Cobb 700 broilers under different SDs. Precision livestock farming (PLF) technologies were utilized for an objective assessment of feather coverage through temperature analysis.
3. Results
The intention of this study was not to compare the Ross 708 and Cobb 700 strains but rather to evaluate the responses of each strain independently. Despite our efforts to maintain similar personnel, management, and environmental conditions for both strains, some variation in management was inevitable. Furthermore, the breeder hen age plays a crucial role in the performance of their offspring. Since we only employed one batch of chicks from each strain, without considering their parent age, it would neither be feasible nor appropriate to compare them due to the lack of replication.
3.1. Effects of SD on BW and FCR
Table 1 shows the effects of SD on BW and FCR for Ross and Cobb broilers. Stocking density did not significantly affect the BW and FCR of Ross 708 and Cobb 700 broilers. At 28 days, the Ross 708 broilers had an average weight of 1.01 kg (
p = 0.57) and an FCR of 1.81 (
p = 0.57). At 56 days, the Ross birds reached an average weight of 3.59 kg (
p = 0.57), with an FCR of 1.90 (
p = 0.57). The Cobb broilers weighed 1.42 kg at day 28 (
p = 0.69), with an FCR of 1.62 (
p = 0.15). By day 56, their average BW had increased to 4.31 kg (
p = 0.15). Due to accidentally missing data, it was not possible to calculate FCR on day 56.
3.2. Effects of SD, Sex, and SD by Sex Interactions on Bone-Breaking Strength
Table 2 and
Table 3 show the effects of SD, sex, and the SD by sex interactions on bone-breaking strength for Ross and Cobb broilers. Reducing the SD from 32 to 27 reduced the bone-breaking strength of male Ross broilers from 142.95 to 101.82 lbf (
p = 0.01), while the bone strength of female Ross birds was not affected by SD, with an average bone-breaking strength of 91.70 lbf. There was no interaction effect of SD and sex on Cobb broilers (
p = 0.79). The bone strength of Ross (average 110.38 lbf,
p = 0.14) and Cobb (average 124.12 lbf,
p = 0.11) broilers was not affected by SD. The bone strength of male broilers was higher than that of females for both the Ross (37.36 lbf higher,
p < 0.01) and Cobb (13.46 lbf higher,
p < 0.01) birds.
3.3. Effects of SD on Gait Score, Footpad Dermatitis, Feather Cleanliness, Back and Belly Temperature, and Bare-Skin Ratio
Table 4 and
Table 5 show the effects of SD on gait score, footpad dermatitis, feather cleanliness, back and belly temperature, and bare-skin ratio for Ross and Cobb broilers. The welfare values in these tables represent the average welfare scores for birds under each treatment.
For Ross 708 broilers, the gait score (0.31, p = 0.93) and footpad dermatitis (1.84, p = 0.77) on day 28 and the gait score (1.36, p = 0.38) and footpad dermatitis (1.19, p = 0.08) on day 56 were not affected by SD. Lowering the SD improved feather cleanliness for the SD-27 (1.34), SD-29 (1.41), and SD-32 (1.59) groups compared with those of the SD-44 (2.19) birds on day 56 (p < 0.01). On day 28, SD did not affect back or belly temperature or bare-skin ratio. The belly temperature was 4.68 °C higher and the bare-skin ratio was 43.85% higher the scores for the back. Similarly, on day 56, SD had no significant effect on these parameters, with the belly temperature 6.94 °C higher and the bare-skin ratio 53.53% higher than the scores for the back.
For Cobb 700 broilers, SD affected the footpad on day 56 (p = 0.04), with birds at 27 kg/m2 (1.22) displaying healthier footpads than those at 44 kg/m2 (2.27). The gait scores, feather cleanliness, back and belly temperature, and bare-skin ratio of the Cobb birds were unaffected by SD on either day 28 or day 56. On day 28, the belly temperature was 3.88 °C higher, and the belly bare-skin ratio was 40.3% greater than that for the back. Similarly, on day 56, the belly temperature exceeded the back temperature by 7.17 °C, and the belly bare-skin ratio was 56.43% higher than that for the back.
3.4. Effect of Age on Gait Score, Footpad Dermatitis, Feather Cleanliness, Back and Belly Temperature, and Bare-Skin Ratio
Table 6 highlights the significant effects of age on broiler welfare indicators. From day 28 to day 56, the footpad health in the Ross birds improved by 0.78, while in the Cobb birds, it declined by 0.36 (both
p < 0.01). The gait scores worsened, and feather cleanliness declined for both the Ross and Cobb broilers over this period. However, the average back and belly temperatures, along with bare-skin ratios, decreased, indicating improved feather coverage with age (all
p < 0.01).
3.5. Effect of Sex on Gait Score, Footpad Dermatitis, Feather Cleanliness, Back and Belly Temperature, and Bare-Skin Ratio
Table 7 illustrates the effects of sex on welfare indicators in Ross 708 and Cobb 700 broilers. At 28 days of age, no significant differences were observed between males and females for any welfare parameters in either strain. By 56 days of age, however, several significant differences emerged. In the Ross 708 broilers, females exhibited lower back temperatures (24.58 °C vs. 25.35 °C;
p < 0.01) and a reduced back-skin ratio (1.70% vs. 4.52%;
p < 0.01) compared to those of males. No significant differences were found in regards to gait score, footpad condition, feather cleanliness, belly temperature, or belly-skin ratio for the Ross 708 broilers. In the Cobb 700 broilers at 56 days of age, females showed improved gait scores (1.78 vs. 2.14;
p = 0.01), healthier footpad scores (1.63 vs. 1.95;
p = 0.04), and cleaner feathers (2.21 vs. 2.39;
p = 0.04) compared to those of males. However, no significant differences were observed between males and females for back temperature, belly temperature, back-skin ratio, or belly-skin ratio in Cobb 700 broilers.
4. Discussion
4.1. Effects of Stocking Density on Body Weight and FCR
The SD had no significant effect on the BW or FCR of the Ross and Cobb broilers, with the final BW averaging 3.59 kg for the Ross and 4.31 kg for the Cobb birds. These results align with the findings by Wang et al. [
35], who reported no significant influence of SD on broiler performance. Weimer et al. [
36] also found that the broiler’s BW (2.714 kg) and FCR (1.55) on day 42 were unaffected by SD, specifically comparing with 29 kg/m
2 and 37 kg/m
2. These findings suggest that precise control of SD can allow poultry producers to optimize space usage without compromising growth performance. However, contrasting studies have reported that higher SDs can negatively impact broiler BW and feed intake under specific conditions [
25,
27,
37,
38,
39]. Son et al. [
40] demonstrated that increased densities (23–26 birds/m
2) under heat stress conditions led to reduced BW and increased oxidative stress markers. Consistent with this, Goo et al. [
38] found that a high SDs combined with heat stress significantly impaired broiler growth performance. These findings highlight the importance of considering environmental factors, such as temperature and ventilation, alongside SD. Differences in results across studies may stem from variations in feeding strategies, rearing environments, or genetic strains. As noted by Ekstrand and Carpenter [
41], the impact of SD on broiler performance is strongly influenced by environmental conditions, such as litter quality and ventilation. Therefore, a holistic management approach addressing both density and environmental variables is essential to mitigate potential adverse effects. Our findings reinforce the efficacy of SD recommendations, such as the NCC’s recommended 44 kg/m
2 [
14]. Adherence to such guidelines supports consistent production outcomes, while maintaining bird welfare. This approach allows producers to optimize economic returns without negatively affecting animal welfare or growth performance, making it a practical strategy for sustainable poultry production.
4.2. Effects of SD, Sex, and SD by Sex Interactions on Bone-Breaking Strength
Generally speaking, broilers raised at higher densities exhibit lower bone-breaking strength compared to those raised at lower densities [
20,
42,
43,
44]. The limited space affects their movement and bone development, leading to weaker bones and higher susceptibility to leg issues [
44,
45]. However, lowering the SD was sometimes related to compromised leg health. Tablante et al. [
46] reported that reducing the SD from 20 to 10 birds/pen increased the incidence of tibial dyschondroplasia by 10.6%. Buijs et al. [
47] found an unexpected latency-to-lie improvement (related to better leg health and walking ability) in birds raised under an SD of 47 kg/m
2 compared to birds raised at an SD ranging from 23 to 41 kg/m
2. The significance reported in this study was for males; reducing the SD from 32 to 27 reduced the bone-breaking strength of male Ross broilers, while the bone strength of female Ross birds was not affected by the reduction of SD. Although broilers raised at a lower SD had more space to move around, the lack of competition for feeding between male broilers due to the decreased SD may be the reason for the reduced bone-breaking strength.
The bone strength of Cobb broilers was not affected by SD. This is inconsistent with the previous report that increasing SD will reduce bone-breaking strength at around 45 days of age [
20,
30,
43]. The fact that broilers were selected at different ages for measuring bone strength may explain this discrepancy. The bone-breaking strength in this experiment was measured at 56 days of age; the additional 11 days may have allowed bones to become stronger, eliminating the potential impact of SD. The bone-breaking strength of the Cobb birds at 56 days of age in this experiment was 124.12 lbf, which was higher than the 91.25 lbf of the Cobb at 45 days reported by Zhou et al. [
30]. The bone strength of male broilers was higher than that of females for both the Ross and Cobb birds. This is in line with our expectations and consistent with previously reported results [
48,
49,
50]. Mönch et al. [
51] suggested that hormonal differences, which affect skeletal development, might explain the variance in bone strength between male and female broilers.
4.3. Effects of SD on Gait Score, Footpad Dermatitis, Feather Cleanliness, Back and Belly Temperature, and Bare-Skin Ratio
Reducing SD improved Ross’s feather cleanliness at 56 days. Feathers serve as a protective layer, maintaining body temperature and shielding birds from physical damage [
52]. Clean feathers are a critical welfare indicator, and improving feather cleanliness through optimized SD could enhance overall welfare. A higher SD, such as SD-44 in Ross broilers, compromised feather cleanliness at 56 days, likely due to overcrowding. Overcrowding increases feeding, drinking, and excretion activities, leading to elevated moisture and ammonia levels in litter, which are known to negatively affect feather and footpad health [
53,
54]. Adjusting the SD during specific growth phases may help maintain better feather and litter quality, minimizing welfare issues.
Lowering the SD improved the Cobb’s footpad health at 56 days, as a higher SD was associated with wetter litter, compromising footpad conditions [
53]. Integrating litter management systems to control moisture and ammonia levels could enhance footpad health outcomes, reducing potential welfare issues. In contrast, the footpad health of Ross broilers was unaffected by SD. Other welfare indicators, including gait score, back and belly temperature, and bare-skin ratio, were not significantly influenced by SD in either strain. These findings suggest that welfare is generally well maintained within the SD-44 kg/m
2 recommended by the NCC [
14].
4.4. Effects of Age and Sex on Broiler Welfare
Age significantly impacts all welfare indicators in broilers. As broilers mature, feather coverage increases, but feather cleanliness declines, and gait scores worsen due to increasing BW and pressure on joints. These trends align with typical broiler growth patterns and are consistent with the findings of Taira et al. [
55]. The average footpad dermatitis score of Ross broilers was lower at 56 days than at 28 days, likely due to changes in litter conditions. At 28 days, wet litter adhered to the birds’ feet, contributing to footpad dermatitis. By 56 days, litter naturally dried and caked litter fell off, allowing for the partial healing of footpad damage without manual intervention. Although litter moisture was not measured in this study, this observation underscores the importance of litter management in controlling footpad dermatitis. Similar findings by Taira et al. [
55] suggest that transitioning broilers from wet to dry litter slows the progression of footpad issues. Future studies should include the continuous monitoring of litter moisture to confirm its relationship with footpad health and overall welfare. These findings reinforce the role of litter management in mitigating footpad issues and improving broiler welfare as birds age.
The impact of sex on broiler welfare indicators becomes increasingly significant as birds age, with females consistently showing advantages across multiple welfare parameters by 56 days of age. Females tend to have a lighter BW, which reduces the stress on their legs and likely contributes to improved gait scores and footpad condition. These differences may result from inherent physiological or behavioral variations between sexes, including disparities in BW, activity levels, and metabolism. Given that commercial broilers are typically raised as mixed-sex flocks, managing production separately for males and females may not be practical. However, understanding these sex-based differences can inform strategies to optimize overall flock welfare.
4.5. Limitations and Future Research Directions
The range of SDs tested may not fully capture the variety found in commercial settings, and trials with higher densities could offer additional insights. Further exploring practical applications such as tailored density strategies across different growth stages can provide producers with actionable insights. Developing adaptable management systems that adjust densities dynamically based on age or seasonal conditions could enhance production efficiency. The trials for the Ross 708 and Cobb 700 broilers were conducted months apart, which might have introduced seasonal variability, affecting the results. While some welfare indicators were measured objectively, others, like gait score and feather cleanliness, were manually assessed, introducing subjectivity. Additionally, litter quality, which significantly impacts welfare, was not systematically measured.
Future research should explore a broader range of SDs, both higher and lower, to identify welfare and performance thresholds. More precise measurements of litter conditions, including moisture and ammonia levels, could provide deeper insights. Cross-seasonal studies would help assess the interaction between SD and varying environmental conditions. Incorporating automated technologies such as image analysis for welfare assessment could reduce bias and improve accuracy.