Automation, Volume 6, Issue 3 (September 2025) – 17 articles

Industry Revolution Five (Industry 5.0) will shift the focus away from technology and rely more on to the collaboration between humans and AI-powered robots. This approach emphasizes a more human-centric perspective, enhanced resilience, optimized workplace processes, and a stronger commitment to sustainability. The humanoid robot market has experienced substantial growth, fueled by technological advancements and the increasing need for automation in industries such as service, customer support, and education. However, challenges like high costs, complex maintenance, and societal concerns about job displacement remain. Despite these issues, the market is expected to continue expanding, supported by innovations that enhance both accessibility and performance. Therefore, this article proposes the design and implementation of low-cost, remotely controlled humanoid robots via a mobile application for home-assistant applications. The humanoid robot boasts an advanced mechanical structure, high-performance actuators, and an array of sensors that empower it to execute a wide range of tasks with human-like dexterity and mobility. Incorporating sophisticated control algorithms and a user-friendly Graphical User Interface (GUI) provides precise and stable robot operation and control. Through an in-house developed code, our research contributes to the growing field of humanoid robotics and underscores the significance of advanced control systems in fully harnessing the capabilities of these human-like machines. The implications of our findings extend to the future development and deployment of humanoid robots across various industries and societal contexts, making this an ideal area for students and researchers to explore innovative solutions. Full article

Wireless sensor networks (WSNs) have gained significant attention across various industries and scientific fields. Localization, a crucial aspect of WSNs, involves accurately determining node positions to track events and execute actions. Despite the development of numerous localization algorithms, real-world environments pose challenges such as anisotropy, noise, and faults. To improve accuracy amidst these complexities, researchers are increasingly adopting advanced methodologies, including soft computing, software-defined networking, maximum likelihood estimation, and optimization techniques. Our comprehensive review from 2020 to 2024 reveals that approximately 29% of localization solutions employ optimization techniques, 48% of which utilize nature-inspired swarm-based algorithms. These algorithms have proven effective for node localization in a variety of applications, including smart cities, seismic exploration, oil and gas reservoir monitoring, assisted living environments, forest monitoring, and battlefield surveillance. This underscores the importance of swarm intelligence algorithms in sensor node localization, prompting a detailed investigation in our study. Additionally, we provide a comparative analysis to elucidate the applicability of these algorithms to various localization challenges. This examination not only helps researchers understand current localization issues within WSNs but also paves the way for enhanced localization precision in the future. Full article

This paper presents a new strategy for wind energy harvesting to enhance the performance of the electric-wind vehicle (EWV). A wind turbine is mounted on the front of an electric-wind vehicle model to capture wind that blows in the opposite direction of the moving vehicle. When the primary battery runs low, the generator switches on, converting wind energy into electricity and storing it in a backup battery. The switching circuit is developed to alternate between the main battery and the backup battery based on the battery capacity level. During the movement of the EWV, the backup battery charges using the wind turbine while the main battery discharges. A modified sliding mode control is used to track the reference speed of the EWV and to regulate the speed by switching between the two batteries. Several scenarios are applied to investigate the proposed strategy. The results show that the proposed strategy can save power by 30% compared to the conventional strategy. Moreover, the modified sliding mode control enhances the EWV’s dynamic performance in contrast to PID control, which shows poor performance (low rise time and low overshoot). Full article

The rapid growth of Internet of Things (IoT) applications is reshaping countless sectors and, in the process, exposing the limitations of existing connectivity solutions—especially in rugged regions like South America’s Andean highlands, where conventional infrastructure networks are scarce. To address this gap, this research introduces an automated system that captures uplink and downlink data from LoRaWAN nodes in real time. The system continuously monitors essential indicators—RSSI, SNR, transmit power, spreading factor, bandwidth, device speed, and packet interval—and stores them for later analysis. Thanks to its modular design, the system adapts easily to urban, semi-urban, and challenging rural topographies. Field trials show that our tool gathers reliable performance data while cutting the time and manual effort typical of traditional measurement campaigns. These results streamline IoT roll-outs in demanding terrain and lay the foundation for scalable LoRaWAN deployments throughout the Andean region. Full article

The integration of machine learning (ML) into industrial automation is fundamentally reshaping how manufacturing systems are monitored, inspected, and optimized. By applying machine learning to real-time sensor data and operational histories, advanced models enable proactive fault prediction, intelligent inspection, and dynamic process control—directly enhancing system reliability, product quality, and efficiency. This review explores the transformative role of ML across three key domains: Predictive Maintenance (PdM), Quality Control (QC), and Process Optimization (PO). It also analyzes how Digital Twin (DT) and Edge AI technologies are expanding the practical impact of ML in these areas. Our analysis reveals a marked rise in deep learning, especially convolutional and recurrent architectures, with a growing shift toward real-time, edge-based deployment. The paper also catalogs the datasets used, the tools and sensors employed for data collection, and the industrial software platforms supporting ML deployment in practice. This review not only maps the current research terrain but also highlights emerging opportunities in self-learning systems, federated architectures, explainable AI, and themes such as self-adaptive control, collaborative intelligence, and autonomous defect diagnosis—indicating that ML is poised to become deeply embedded across the full spectrum of industrial operations in the coming years. Full article

Poultry waste composting is a necessary technique for agricultural farm sustainability. Composting is a dynamic process influenced by multiple variables. Humidity and temperature play fundamental roles in analyzing its different phases according to the environment and composting technique. Current developments for monitoring these variables include automation via intelligent Internet of Things (IoT)-based sensor networks for variable tracking. These advancements serve as efficient tools for modeling that facilitate the simulation and prediction of composting process variables to improve system efficiency. Therefore, this paper presents the dynamic modeling of composting via forced aeration processes in high-mountain climates, with the intent of estimating biomass temperature dynamics in different phases using system identification techniques. To this end, four dynamic model estimation structures are employed: transfer function (TF), state space (SS), process (P), and Hammerstein–Wiener (HW). The and model quality, fitting results, and standard error metrics of the different models found in each phase are assessed through residual analysis from each structure by validation with real system data. Our results show that the second-order underdamped multiple-input–single-output (MISO) process model with added noise demonstrates the best fit and validation performance. Full article

Deep learning with unmanned aerial vehicles (UAVs) is transforming maritime search and rescue (SAR) by enabling rapid object identification in challenging marine environments. This study benchmarks the performance of YOLO models for maritime SAR under diverse weather conditions using the SeaDronesSee and AFO datasets. The results show that while YOLOv7 achieved the highest mAP@50, it struggled with detecting small objects. In contrast, YOLOv10 and YOLOv11 deliver faster inference speeds but compromise slightly on precision. The key challenges discussed include environmental variability, sensor limitations, and scarce annotated data, which can be addressed by such techniques as attention modules and multimodal data fusion. Overall, the research results provide practical guidance for deploying efficient deep learning models in SAR, emphasizing specialized datasets and lightweight architectures for edge devices. Full article

In the context of the mining industry, the belt conveyor is a critical piece of equipment. The motor constitutes the primary component of the belt conveyor apparatus, and its stable and accurate operation can significantly influence the performance of the belt conveyor apparatus. This paper introduces an integrated control approach combining vector control methodology with active disturbance rejection control (ADRC) for velocity regulation and model predictive control (MPC) for current tracking. The ADRC framework actively compensates for load disturbances and parameter variations during speed control, while MPC achieves precise current regulation with minimal tracking error. Validation involved comprehensive MATLAB/Simulink R2024a simulations modeling PMSM behavior under mining-specific operating conditions. The results demonstrate substantial improvements in dynamic response characteristics and disturbance rejection capabilities compared to conventional control strategies. The proposed methodology effectively addresses critical challenges in mining conveyor applications, enhancing operational reliability and system longevity. Full article

This paper focuses on the complex dynamics that concern assembly line balance in the context of mass customization within manufacturing. In fact, the increase in demand for customized products has heightened the complexities associated with achieving optimal efficiency, productivity, product quality, and customer satisfaction. The research proposes a multi-criteria analysis of statistical methods to determine the fluctuation of parameters affecting the state of balance of an assembly line. A 3D matrix model is suggested to analyze the parameters managing the assembly line. This representation is executed using the MATLAB R2024b tool, and a methodology for finding the variability of parameters affecting balance through statistical approaches is proposed. We observed that changes in parameters such as task times, worker efficiency, or material flow led to significant changes in the line’s overall balance. As a result, static balancing becomes inadequate to deal with the complexities introduced by these highly variable parameters. The novelty of this paper consists of the innovative integration of multi-criteria statistical analysis and 3D matrix modeling to detect parameter variability and optimize assembly line balancing. Conventional static approaches are often unable to capture the process-dynamic aspect of modern manufacturing. This work presents a systematic methodology capable of identifying, quantifying, and moderating the variability of key operating parameters. This methodology, carried out using MATLAB-based simulations, is based on principal component analysis (PCA) and correlation analysis to detect critical factors influencing balancing efficiency. By structuring assembly line parameters in a 3D matrix representation, this research gives a holistic, data-based method for improving decision-making in balancing procedures. The research goes beyond theoretical modeling by applying the approach to a real automotive assembly line, validating its effectiveness and demonstrating its practical applicability in industrial conditions. Full article

Disturbance rejection in localized continuous linear systems remains challenging due to the interplay between spatial constraints, exact invariance conditions, and discretization effects. Existing methods either lack rigorous guarantees for exact rejection in continuous time or fail to address the subtleties of weak rejection in discrete-time implementations. In this work, we first establish necessary and sufficient conditions for exact disturbance rejection in the continuous-time output case, deriving control laws that enforce output invariance. For the discrete-time output scenario, we resolve the weak rejection problem by proving that—under stabilizability assumptions and an optimal discretization step—the system can achieve practical disturbance attenuation. Our results unify these two regimes, providing explicit design criteria for robust control in localized linear systems. Full article

Wheel loaders in mines and construction sites repeatedly load soil from a pile to load receivers. Automating this task presents a challenging planning problem since each loading’s performance depends on the pile state, which depends on previous loadings. We investigate an end-to-end optimization approach considering future loading outcomes and transportation costs between the pile and load receivers. To predict the evolution of the pile state and the loading performance, we use world models that leverage deep neural networks trained on numerous simulated loading cycles. A look-ahead tree search optimizes the sequence of loading actions by evaluating the performance of thousands of action candidates, which expand into subsequent action candidates under the predicted pile states recursively. Test results demonstrate that, over a horizon of 15 sequential loadings, the look-ahead tree search is 6% more efficient than a greedy strategy, which always selects the action that maximizes the current single loading performance, and 14% more efficient than using a fixed loading controller optimized for the nominal case. Full article

This paper presents an advanced rescheduling approach that jointly applies two sets of objective functions within a novel multi-objective search algorithm and a production simulation of the manufacturing system. The role of the first set of objective functions is to optimize the performance of production systems, while the second newly proposed set of objective functions aims to minimize the intervention changes from the original schedule, thereby supporting schedule stability and smooth manufacturing processes. The combined use of these two objective sets is ensured by a flexible candidate-qualification method, which allows for priorities to be assigned to each objective function, offering precise control over the rescheduling process. The applicability of this approach is presented through an example of an extended flexible flow shop manufacturing system. A new test problem containing 16 objective functions has been developed. The effectiveness of the proposed new objective functions and rescheduling method is validated by a simulation model. The obtained numerical results are also presented in this paper. The aim of this study is not to compare different search algorithms but rather to demonstrate the beneficial impact of change-minimizing objective functions within a given search framework. Full article

Urban systems are transforming as artificial intelligence (AI) evolves from automation to Agentic Urban AI (AI systems with autonomous goal-setting and decision-making capabilities), which independently define and pursue urban objectives. This shift necessitates reassessing governance, planning, and ethics. Using a conceptual-methodological approach, this study integrates urban studies, AI ethics, and governance theory. Through a literature review and case studies of platforms like Alibaba’s City Brain and CityMind AI Agent, it identifies early agency indicators, such as strategic adaptation and goal re-prioritisation. A typology distinguishing automation, autonomy, and agency clarifies AI-driven urban decision-making. Three trajectories are proposed: fully autonomous Agentic AI, collaborative Hybrid Urban Agency, and constrained Non-Agentic AI to mitigate ethical risks. The findings highlight the need for participatory, transparent governance to ensure democratic accountability and social equity in cognitive urban ecosystems. Full article

This paper presents a non-fragile observer-based dissipative control strategy for the suspension systems of electric vehicles equipped with in-wheel motors, accounting for input delays, actuator faults, and observer gain uncertainty. Traditional control approaches—such as $H_{\infty }$, passive control, and robust feedback schemes, often address these challenges in isolation and with increased conservatism. In contrast, this work introduces a unified framework that integrates fault-tolerant control, delay compensation, and robust state estimation within a dissipativity-based setting. A novel dissipativity analysis tailored to Electric Vehicle Active Suspension Systems (EV-ASSs) is developed, with nonzero delay bounds explicitly incorporated into the stability conditions. The observer is designed to ensure accurate state estimation under gain perturbations, enabling robust full-state feedback control. Stability and performance criteria are formulated via Linear Matrix Inequalities (LMIs) using advanced integral inequalities to reduce conservatism. Numerical simulations validate the proposed method, demonstrating effective fault-tolerant performance, disturbance rejection, and precise state reconstruction, thereby extending beyond the capabilities of traditional control frameworks. Full article

The control of multichannel objects is an independent section of cybernetics. Traditionally, objects are considered in which the number of inputs coincides with the number of outputs, but there are separate publications devoted to cases when the number of inputs does not coincide with the number of outputs. Even for this purpose, special terminology has been invented. If traditionally the mathematical model of an object is a square matrix transfer function, then in this case the term “non-square matrix transfer function” is used. This term is unsuccessful, as shown in this article, since it combines problems that are simplified in comparison with traditional ones, and problems that are, strictly speaking, unsolvable. This article demonstrates that an additional number of object inputs is not only not a problem, but also offers additional opportunities, while an excess number of outputs is an insurmountable problem: one can only abandon the problem of controlling redundant outputs. This situation should not be confused with the situation of the presence of additional outputs of sensors of the controlled variable or intermediate values, which also serve to simplify the solution of the problem and not to complicate it. If output signals are understood as independent output values that should be independently controlled, then the number of outputs should never exceed the number of inputs, although this situation can easily be confused with some other similar situations. This article also shows an example of how additional signals, sometimes mistakenly called additional outputs, can be used, and gives recommendations for various situations. Full article

Autonomous vehicles are increasingly being adopted, with manufacturers competing to enhance automation capabilities. While full automation eliminates human input, lower levels still require driver intervention under specific conditions. This study presents the design and development of a prototype vehicle featuring both low- and high-level control systems, integrated with a 5G-based teleoperation interface that enables seamless switching between autonomous and remote-control modes. The system includes a malfunction surveillance unit that monitors communication latency and obstacle conditions, triggering a hardware-based emergency braking mechanism when safety thresholds are exceeded. Field experiments conducted over four test phases around Chulalongkorn University demonstrated stable performance under both driving modes. Mean lateral deviations ranged from 0.19 m to 0.33 m, with maximum deviations up to 0.88 m. Average end-to-end latency was 109.7 ms, with worst-case spikes of 316.6 ms. The emergency fallback system successfully identified all predefined fault conditions and responded with timely braking. Latency-aware stopping analysis showed an increase in braking distance from 1.42 m to 2.37 m at 3 m/s. In scenarios with extreme latency (>500 ms), the system required operator steering input or fallback to autonomous mode to avoid obstacles. These results confirm the platform’s effectiveness in real-world teleoperation over public 5G networks and its potential scalability for broader deployment. Full article

This paper describes an innovative wireless mobile robotics control system based on speech recognition, where the ESP32 microcontroller is used to control motors, facilitate Bluetooth communication, and deploy an Android application for the real-time speech recognition logic. With speech processed on the Android device and motor commands handled on the ESP32, the study achieves significant performance gains through distributed architectures while maintaining low latency for feedback control. In experimental tests over a range of 1–10 m, stable 110–140 ms command latencies, with low variation (±15 ms) were observed. The system’s voice and manual button modes both yield over 92% accuracy with the aid of natural language processing, resulting in training requirements being low, and displaying strong performance in high-noise environments. The novelty of this work is evident through an adaptive keyword spotting algorithm for improved recognition performance in high-noise environments and a gradual latency management system that optimizes processing parameters in the presence of noise. By providing a user-friendly, real-time speech interface, this work serves to enhance human–robot interaction when considering future assistive devices, educational platforms, and advanced automated navigation research. Full article