This study presents the synthesis and ball-milling modification of titanite (CaTiSiO
5) powders to enhance the thermal stability and performance of polypropylene (PP) separators for lithium-ion batteries (LIBs). CaTiSiO
5 was synthesized using a ceramic route, and the experimental design varied the
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This study presents the synthesis and ball-milling modification of titanite (CaTiSiO
5) powders to enhance the thermal stability and performance of polypropylene (PP) separators for lithium-ion batteries (LIBs). CaTiSiO
5 was synthesized using a ceramic route, and the experimental design varied the milling cycles and sphere sizes. Characterization techniques, including scanning electron microscopy, X-ray diffraction, Fourier-transform infra-red spectroscopy, surface area analysis, thermal analysis, and electrochemical tests, confirmed the production of high-purity monoclinic CaTiSiO
5. Ball milling effectively reduced the particle and crystallite sizes while increasing the specific surface area, total pore volume, double-layer capacitance, and ionic conductivity, while also reducing the cell resistance. Coating PP separators with the modified CaTiSiO
5 significantly improved their thermal stability and enhanced their electrochemical properties, including the electron transfer rate and Coulombic efficiency. These findings demonstrate the potential of ball-milled CaTiSiO
5 as a valuable material for developing safer and more efficient LIBs.
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