This study assessed the effects of NiFe-based metal catalysts on CO
2 conversion to methane (CH
4) and carboxylic acids in microbial electrosynthesis (MES) cells. A NiFeBi alloy, when electrodeposited on a conductive bioring cathode, significantly decreased CH
4 production from 0.55
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This study assessed the effects of NiFe-based metal catalysts on CO
2 conversion to methane (CH
4) and carboxylic acids in microbial electrosynthesis (MES) cells. A NiFeBi alloy, when electrodeposited on a conductive bioring cathode, significantly decreased CH
4 production from 0.55 to 0.12 L (Lc d)
−1 while enhancing acetate production to 1.0 g (Lc d)
−1, indicating suppressed methanogenic activity and improved acetogenic activity. On the other hand, NiFeMn and NiFeSn catalysts showed varied effects, with NiFeSn increasing both CH
4 and acetate production and suggesting potential in promoting both chain elongation and CO
2 uptake. When these alloys were electrodeposited on a 3D-printed conductive polylactide (cPLA) lattice, the production of longer-chain carboxylic acids like butyrate and caproate increased significantly, indicating enhanced biocompatibility and nutrient delivery. The NiFeSn-coated cPLA lattice increased caproate production, which was further enhanced using an acetogenic enrichment. However, the overall throughput remained low at 0.1 g (Lc d)
−1. Cyclic voltammetric analysis demonstrated improved electrochemical responses with catalyst coatings, indicating better electron transfer. These findings underscore the importance of catalyst selection and cathode design in optimizing MES systems for efficient CO
2 conversion to value-added products, contributing to environmental sustainability and industrial applications.
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