Additive Manufacturing of Construction and Building Materials

A special issue of Buildings (ISSN 2075-5309). This special issue belongs to the section "Building Materials, and Repair & Renovation".

Deadline for manuscript submissions: closed (25 June 2023) | Viewed by 12766

Special Issue Editor


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Guest Editor
Laboratoire de mécanique et matériaux du génie civil, Université de Cergy-Pontoise, 95000 Cergy, France
Interests: 3D printing; additive manufacturing; building construction materials; mix-design of cement-based materials; rheology; geopolymers; life cycle analysis sustainable materials; renovation and restoration of patrimony buildings

Special Issue Information

Dear Colleagues,

Over the two last decades, more construction building materials have been produced than any other synthetic materials. Rethinking their use through additive manufacturing could decrease the related environmental footprint, increase productivity per hour of labor, reduce the number of hazards for workers and improve safety on construction sites.

Additive manufacturing is as much a craft as it is a science, and this Special Issue aims at increasing and widely distributing knowledge in the construction sector.

Topics can address the additive manufacturing of construction and building materials applied to innovative systems; repair and renovation of existing structures; or restoration of patrimony projects of traditional or monumental buildings.

As such, additive manufacturing is strongly multidisciplinary, and the papers published in this Special Issue will promote several disruptive techniques of construction materials across several subjects related to material, structural and architectural innovations applied to innovative buildings, and also repair and renovation techniques for traditional or monumental buildings.

The aim of the papers published in this Special Issue is to prospect all experimental, numerical, analytical and also environmental and economical tools that help to uptake the barriers to promote additive manufacturing in the construction sector.

Dr. Alexandre Pierre
Guest Editor

Manuscript Submission Information

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Keywords

  • additive manufacturing
  • 3D printing
  • construction building materials
  • structural design
  • architectural design
  • life cycle analysis
  • digital fabrication
  • restoration
  • renovation
  • materials science

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Published Papers (2 papers)

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Research

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17 pages, 3957 KiB  
Article
Influence of Equipment Operation Parameters on the Characteristics of a Track Produced with Construction 3D Printing
by Mikhail Elistratkin, Nataliya Alfimova, Daniil Podgornyi, Andrey Olisov, Vladimir Promakhov and Natalia Kozhukhova
Buildings 2022, 12(5), 593; https://doi.org/10.3390/buildings12050593 - 3 May 2022
Cited by 5 | Viewed by 1960
Abstract
Additive technologies are widely used in various industries. However, nowadays, the large-scale implementation of these technologies in the construction industry is difficult, due to a lot of open practical and scientific questions in terms of both building mixtures and 3D printing equipment. When [...] Read more.
Additive technologies are widely used in various industries. However, nowadays, the large-scale implementation of these technologies in the construction industry is difficult, due to a lot of open practical and scientific questions in terms of both building mixtures and 3D printing equipment. When performing studies focused on the development of cost-effective mixtures based on readily available raw materials for building extrusion 3D printing, it was found that the final result was determined by the rheology of the building mixture, the speed of the screw, and other factors. The article studied the combined effect on the extrusion of the building mixture and the parameters of the printed track of such factors as the thickness of the layer, the linear printhead traversed velocity of the forming device, and the speed of rotation of the screw. We aimed to establish relationships between the above factors, providing an increase in the stability of the printing process and the quality of the resulting structure. To carry out the research, an experimental program and original methods were developed, involving printing in different regimes using a laboratory construction 3D printer. Based on the regression analysis of the data obtained, it was found that the process of 3D printing by extrusion methods cannot be described by a linear function. It was found that a change in the linear speed of the nozzle movement can increase the yield of the mixture, and also lead to track stretching and the degradation of some parameters. The boundary value, in this case, is the layer thickness of 0.77–0.8 of the nozzle width. The response of the system to changes in the linear printhead traversed velocity and the frequency of rotation of the screw occurs in different ways. A change in the linear printhead traversed velocity at the optimal height of the layer has a slight effect on its width. Reducing the speed of rotation of the screw leads to a decrease in the overall dynamics of the mixture flow and an increase in its viscosity due to its thixotropic nature. When the previous speed of rotation of the mixture is restored, the dynamics of the flow are restored with a noticeable delay. In general, this is recommended to ensure the highest dynamics of the printing process. For the laboratory construction 3D printer and the building mixture used in the article, the regime with the following parameters was recommended: a linear printhead traversed velocity of 900 mm/min; an extruder frequency of 25 rpm; and a relative layer thickness of 0.8 (of the nozzle width). This regime provides the optimal ratio of performance/quality and the stability of track parameters. Full article
(This article belongs to the Special Issue Additive Manufacturing of Construction and Building Materials)
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Review

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19 pages, 6182 KiB  
Review
3D Printing Devices and Reinforcing Techniques for Extruded Cement-Based Materials: A Review
by Xiangpeng Cao, Shiheng Yu, Hongzhi Cui and Zongjin Li
Buildings 2022, 12(4), 453; https://doi.org/10.3390/buildings12040453 - 7 Apr 2022
Cited by 33 | Viewed by 9607
Abstract
The three-dimensional (3D) printing technique for cement-based materials has been actively investigated and utilized in civil engineering. However, there is no systematic review of the fabricating devices. This paper reviews the software and hardware for extrusion-based 3D concrete printing. Firstly, a dedicated tool [...] Read more.
The three-dimensional (3D) printing technique for cement-based materials has been actively investigated and utilized in civil engineering. However, there is no systematic review of the fabricating devices. This paper reviews the software and hardware for extrusion-based 3D concrete printing. Firstly, a dedicated tool path generating software is urgently needed to meet the cementitious printing applications and to improve printing quality with toolpath optimizations. Secondly, the existing printing equipment was summarized and discussed, concluding the pros and cons of various 3D motion systems, material systems, and nozzle units. Suitable choices for scientific research and engineering applications were recommended. The reinforcing techniques were categorized and concluded with the existing drawbacks and the research trend. A hybrid manufacturing system of 3D printing and the reinforcing technique was then proposed with a system diagram and flowchart. Full article
(This article belongs to the Special Issue Additive Manufacturing of Construction and Building Materials)
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