Microstructure and Properties of Superalloys

A special issue of Crystals (ISSN 2073-4352). This special issue belongs to the section "Crystalline Metals and Alloys".

Deadline for manuscript submissions: closed (29 February 2024) | Viewed by 4773

Special Issue Editors


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Guest Editor
Institute for Materials (IFM), Ruhr University Bochum, Universitätsstr. 150, 44801 Bochum, Germany
Interests: HR-EBSD; crystal mosaicity; quantitative microstructure characterization; microstructure informatics; artificial intelligence

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Guest Editor
Interdisciplinary Centre for Advanced Materials Simulation, Ruhr University Bochum, Universitätsstraße 150, 44801 Bochum, Germany
Interests: dislocation-based plasticity; materials informatics; data fusion; microstructure characterization

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Guest Editor
Institute for Materials (IFM), Ruhr University Bochum, Universitätsstraße 150, 44801 Bochum, Germany
Interests: processing of engineering materials; shape memory alloys; superalloys; phase transformations; advanced microstructure characterization

Special Issue Information

Dear Colleagues,

Single crystal (SX) superalloys represent one of the most important classes of materials for high-temperature applications in both energy and aviation industries. Nickel- and Cobalt-base superalloys are the most common candidates for application in the hot parts of gas turbines, where they are often used as a polycrystalline material for disks or as single crystals for turbine blades. The microstructure, which is established by precisely controlled casting, solidification and heat treatment procedures, governs the mechanical performance at elevated temperatures. Manufacturing of SX superalloys traditionally involves casting processes such as Bridgman single crystal growth. Recently, alternative techniques such as fluidized carbon bed cooling and additive manufacturing have received significant attention as they lead to new perspectives in microstructure design. The effects of advanced processing techniques on mechanical properties are the subject of current research. Advances in quantitative microscopy and microstructural analysis have led to a better understanding of elementary microstructural evolution processes and high-temperature plasticity. Today, characterization methods such as high-resolution transmission electron microscopy and atom probe tomography allow a detailed investigation of dislocation mechanisms, the formation of planar defects and micro- and nanosegregations, and by employing high resolution electron back scatter diffraction, even very slight orientation irregularities can be analyzed across different length scales, to provide new insights into the multiscale microstructure of SX superalloys.

This Special Issue on “Microstructure and Properties of Superalloys” addresses recent research results on the relationship between manufacturing, microstructure, and properties, with a special focus on novel characterization methods.

Dr. Pascal Thome
Prof. Dr. Markus Stricker
Prof. Dr. Jan Frenzel
Guest Editors

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Keywords

  • Ni-base superalloys
  • Co-base superalloys
  • microstructure
  • properties
  • advanced characterization

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Published Papers (3 papers)

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Research

20 pages, 12661 KiB  
Article
Optimization of the Mechanical and Corrosion Resistance of Alloy 625 through Aging Treatments
by Barbara Rivolta, Riccardo Gerosa, Davide Panzeri and Arsalan Nazim
Crystals 2024, 14(2), 139; https://doi.org/10.3390/cryst14020139 - 30 Jan 2024
Cited by 1 | Viewed by 1157
Abstract
In the as-annealed condition, the nickel-based Alloy 625 has excellent mechanical and corrosion properties compared to those of common stainless steels. This peculiarity enables its exploitation in several industrial fields at cryogenic and high temperatures and in the presence of severely corrosive atmospheres. [...] Read more.
In the as-annealed condition, the nickel-based Alloy 625 has excellent mechanical and corrosion properties compared to those of common stainless steels. This peculiarity enables its exploitation in several industrial fields at cryogenic and high temperatures and in the presence of severely corrosive atmospheres. However, in this alloy, when high-temperature plastic deformation processes and heat treatments are not carefully optimized, the occurrence of excessive grain coarsening can irremediably deteriorate the mechanical strength, possibly leading to incompatibility with the standard requirements. Therefore, this research work investigated the possibility of adopting single- and double-aging treatments aimed at improving such strength loss. Their optimization involved identifying the best compromise between the hardening effect and the loss in corrosion resistance induced by the simultaneous formation of intergranular chromium-rich carbides during aging. The investigation of the aging treatments was performed using hardness, tensile and intergranular corrosion tests considering different time–temperature combinations in a range from 621 °C to 732 °C. Double aging resulted in a considerable acceleration in the hardening response compared to single aging. However, even after its optimization in terms of both temperature and time, the intergranular corrosion resistance remained a critical aspect. Among all the tested conditions, only single aging at 621 °C for 72 h was acceptable in terms of both mechanical and corrosion properties. The influence of longer exposures will be investigated in a future study. Full article
(This article belongs to the Special Issue Microstructure and Properties of Superalloys)
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10 pages, 2368 KiB  
Article
Influence of the γ′ Volume Fraction on the High-Temperature Strength of Single Crystalline Co–Al–W–Ta Superalloys
by Fei Xue, Andreas Bezold, Nicklas Volz, Andreas Kirchmayer, Christopher H. Zenk, Steffen Neumeier and Mathias Göken
Crystals 2023, 13(7), 1095; https://doi.org/10.3390/cryst13071095 - 13 Jul 2023
Cited by 1 | Viewed by 1455
Abstract
Understanding the influence of γ′ and secondary-phase fractions on the mechanical properties of superalloys is very important to optimize these high-strength materials. So far, this has not been systematically investigated for the novel class of Co-based superalloys. In this study, a Co–Al–W–Ta model [...] Read more.
Understanding the influence of γ′ and secondary-phase fractions on the mechanical properties of superalloys is very important to optimize these high-strength materials. So far, this has not been systematically investigated for the novel class of Co-based superalloys. In this study, a Co–Al–W–Ta model alloy series was designed with compositions of γ/γ′ on the tie-line and an increasing γ′ volume fraction of up to 70% after heat treatment at 900 °C, while a few alloys are unexpectedly out of γ/γ′ two-phase region with an additional secondary phase fraction of up to 15%. The high-temperature strength and creep properties were evaluated by compression tests up to 1050 °C and compressive creep experiments at 950 °C, respectively. At temperatures of up to 1050 °C, an increasing γ′ volume fraction consistently increased the yield strength, which was not dramatically changed by the presence of secondary phases. Significant work hardening was found in alloys with γ′ volume fractions of 65–70% during compression testing, but not in alloys with either a lower γ′ volume fraction (<50%) or a high fraction of secondary phases (~15%). Similar to the yield strength, the creep strength also increased continuously with the γ′ volume fraction, but was greatly reduced with an increasing fraction of secondary phases. The best creep performance at 950 °C and 200 MPa was found in the alloy with the highest γ′ volume fraction and no secondary phases. At higher creep stresses, rafting contributed significantly to the hardening and, again, the alloy with a high γ′ volume fraction and a small amount of secondary phases exhibited the highest strength. Full article
(This article belongs to the Special Issue Microstructure and Properties of Superalloys)
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16 pages, 2829 KiB  
Article
Investigation of Hafnium Oxide Containing Zirconium in the Scaled Region on the Surface of As-Cast Nickel-Based Single Crystal Superalloy Turbine Blades
by KeeHyun Park and Paul Withey
Crystals 2023, 13(2), 277; https://doi.org/10.3390/cryst13020277 - 6 Feb 2023
Cited by 1 | Viewed by 1666
Abstract
Surface scale is usually formed in the aerofoil part of as-cast nickel-based single crystal turbine blades by the strong interaction between the mould wall and the melt, and the subsequent oxidation of the fresh metallic surface of the casting. For better understanding of [...] Read more.
Surface scale is usually formed in the aerofoil part of as-cast nickel-based single crystal turbine blades by the strong interaction between the mould wall and the melt, and the subsequent oxidation of the fresh metallic surface of the casting. For better understanding of the scaling, the scaled region was investigated, and an interesting region containing hafnium oxides and a rhenium-rich particle was found. Generally, a continuous aluminium oxide layer was detected on the outer surface of the base material and covered the surface of an unscaled region. In contrast, there was no oxide on the surface of a scaled region, but it was replaced by several tiny particles remaining locally on the outer surface of the base material. SEM-EDX and TEM-EDX point analysis of these particles indicated not only the existence of high amounts of hafnium, but also several particles such as hafnium oxide, aluminium oxide, and even tiny metallic particles. Most of all, STEM-EDX point analysis clearly detected zirconium in the hafnium oxide. Furthermore, a rhenium-rich particle was also detected towards the outer surface of the base material, which suggested that the surface of the scaled region might be exposed to high enough temperatures to allow the diffusion of heavy alloying elements. Based on the observation, the formation mechanism of hafnium oxide containing zirconium and its meaning was discussed. Full article
(This article belongs to the Special Issue Microstructure and Properties of Superalloys)
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