Precision and Ultra-Precision Machining for Ceramics and Composite Materials

A special issue of Crystals (ISSN 2073-4352). This special issue belongs to the section "Polycrystalline Ceramics".

Deadline for manuscript submissions: 30 November 2024 | Viewed by 1362

Special Issue Editors


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Guest Editor
School of Control Engineering, Northeastern University at Qinhuangdao, Qinhuangdao 066004, China
Interests: grinding; surface quality; subsurface damage; grinding wheels
Special Issues, Collections and Topics in MDPI journals
School of Mechanical Engineering and Automation, Northeastern University, Shenyang 110819, China
Interests: grinding; surface quality; subsurface damage; parameter optimization; grinding wheels
Special Issues, Collections and Topics in MDPI journals

E-Mail Website
Guest Editor
School of Control Engineering, Northeastern University at Qinhuangdao, Qinhuangdao 066004, China
Interests: green and efficient cutting/grinding machining
School of Mechanical Engineering, Jiangsu University, Zhenjiang 212013, China
Interests: additive manufacturing; precision machining; hybrid additive/subtractive manufacturing
Special Issues, Collections and Topics in MDPI journals

Special Issue Information

Dear Colleagues,

Ceramics and composite materials have been widely used in aerospace, metallurgical equipment, and vehicles, owing to their excellent mechanical properties and stable chemical properties. Additionally, almost any material from those proposed for practical applications must be processed to make it become a component with specific practical application functions. Precision and ultra-precision machining are the most common methods of processing from materials to parts; however, surface damages, including surface burns, fractures and cracks, and rapid tool wear, are easily generated during the machining process, which inevitably affects the service life of the ceramics as well as composite material components and compromises further applications. Investigating the material removal mechanism, revealing the damage evolution involved in precision and ultra-precision machining processes, and optimizing machining process parameters are of great significance to realize the high-precision machining of ceramics and composite materials. This collection aims to summarize frontier research on the processing and surface integrity characterization of ceramics and composite materials machined via precision and ultra-precision machining processes.

The scope of this Special Issue includes, but is not limited to, the following:

  • Advanced grinding process technology;
  • Green and efficient milling;
  • Additive manufacturing;
  • Ultrasonic-vibration-assisted machining;
  • The design of grinding wheels or abrasive tools.

Dr. Yunguang Zhou
Dr. Yao Sun
Dr. Li Ming
Dr. Pengfei Li
Guest Editors

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Keywords

  • grinding
  • tool making
  • ultrasonic-assisted grinding
  • green and efficient milling
  • additive manufacturing
  • hybrid additive/subtractive manufacturing

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Published Papers (2 papers)

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Research

11 pages, 2349 KiB  
Article
Structural and Optical Properties of SrTiO3-Based Ceramics for Energy and Electronics Applications
by Donghoon Kim, Soyeon Gwon, Kyeongsoon Park and Eui-Chan Jeon
Crystals 2024, 14(11), 942; https://doi.org/10.3390/cryst14110942 - 30 Oct 2024
Viewed by 389
Abstract
A series of Sr1−xDyxTi1−yNbyO3−δ (0.05 ≤ x, y ≤ 0.10) samples were fabricated using cold compaction, followed by sintering in a (95% N2 + 5% H2) reducing [...] Read more.
A series of Sr1−xDyxTi1−yNbyO3−δ (0.05 ≤ x, y ≤ 0.10) samples were fabricated using cold compaction, followed by sintering in a (95% N2 + 5% H2) reducing atmosphere. We studied the crystal structure and optical properties of Sr1−xDyxTi1−yNbyO3−δ using X-ray diffraction (XRD) with Rietveld refinement, scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), and ultraviolet−visible−near-infrared (UV−VIS−NIR) spectroscopy. The sintered Sr1−xDyxTi1−yNbyO3−δ had a tetragonal structure (I4/mcm space group). In the sintered samples, Ti ions existed as a mixture of Ti3+ and Ti4+, and Nb ions existed as a mixture of Nb4+ and Nb5+. The band-gap energies decreased with increasing Dy/Nb concentrations. The incorporation of Ti and Nb ions, the formation of both Ti3+ and Nb4+ ions, and the reduction in band-gap energies are likely highly effective for increasing the electron concentration and the corresponding electrical conductivity. Sr1−xDyxTi1−yNbyO3−δ with high electrical conductivity is suitable for energy and electronics applications. Full article
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23 pages, 27869 KiB  
Article
A Visualized Microstructure Evolution Model Integrating an Analytical Cutting Model with a Cellular Automaton Method during NiTi Smart Alloy Machining
by Jiaqi Wang, Ming Li, Qingguang Li, Xianchao Pan, Zixuan Wang, Jing Jia, Renti Liu, Yunguang Zhou, Lianjie Ma and Tianbiao Yu
Crystals 2024, 14(8), 672; https://doi.org/10.3390/cryst14080672 - 23 Jul 2024
Viewed by 559
Abstract
In this study, a visualized microstructure evolution model for the primary shear zone during NiTi smart alloy machining was established by integrating an analytical cutting model with a cellular automaton method. Experimental verification was conducted using an invented electromagnet rotation-type quick-stop device. The [...] Read more.
In this study, a visualized microstructure evolution model for the primary shear zone during NiTi smart alloy machining was established by integrating an analytical cutting model with a cellular automaton method. Experimental verification was conducted using an invented electromagnet rotation-type quick-stop device. The flow stress curve during the dynamic recrystallization of the NiTi smart alloy, the influence of relevant parameters on the dynamic recrystallization process, and the distribution of dynamic recrystallization in the primary shear zone were studied via the model. The simulation results showed that strain rate and deformation temperature significantly affect the relevant parameters during the dynamic recrystallization process. Three typical shear planes were selected for a comparison between simulation results and experimental results, with a minimum error of 3.76% and a maximum error of 11.26%, demonstrating that the model accurately simulates the microstructure evolution of the NiTi smart alloy during the cutting process. These results contribute theoretical and experimental insights into understanding the cutting mechanism of the NiTi smart alloy. Full article
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