Signal Processing and Artificial Intelligence Technology for High-End Equipment Fault Diagnosis

A special issue of Machines (ISSN 2075-1702). This special issue belongs to the section "Machines Testing and Maintenance".

Deadline for manuscript submissions: 31 October 2024 | Viewed by 1322

Special Issue Editors


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Guest Editor
Centre for Efficiency and Performance Engineering, University of Huddersfield, Huddersfield HD1 3DH, UK
Interests: non-stationary signal processing; machine condition monitoring; rotating machinery fault diagnosis; acoustic-vibration sensing technology

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Guest Editor
State Key Laboratory of Rail Transit Vehicle System, Southwest Jiaotong University, Chengdu 610031, China
Interests: fault diagnosis and health monitoring of rotating machinery; fault diagnosis and performance evaluation of rail vehicle transmission system; big data analysis

Special Issue Information

Dear Colleagues,

With the enrichment of functions and the integration of intelligence, the safety of high-end equipment in various industrial fields, such as high-speed trains, wind turbines, engines, gas turbines, compressors and machine tools, is receiving unprecedented attention from academia and industry. Fault diagnosis is an effective means to ensure the safe operation of machines, and it can significantly minimize operation and maintenance costs and enhance the economic benefits. Scholars, researchers and engineers are seeking advanced and efficient fault diagnosis technologies to ensure the performance and efficiency of machines, especially high-end equipment. With the advancement of monitoring and sensing technology, machine status data are continuously accumulated, providing effective support for the development of fault diagnosis technology based on signal processing and artificial intelligence. Therefore, this Special Issue aims to publish research work on condition monitoring and fault diagnosis of high-end equipment through advanced signal processing and artificial intelligence technologies.

This Special Issue welcomes original and high-quality research articles and review articles that address a wide range of topics related to the fault diagnosis of high-end equipment. The articles are expected to provide novel and newly developed ideas, algorithms, methods, and technologies that contribute to a better understanding of condition monitoring and fault diagnosis in high-end equipment. The scope of this Special Issue includes, but is not limited to, the following:

  • Vibration, acoustic, and current-based machine fault diagnosis;
  • Novel sensing technology for machine fault diagnosis;
  • Novel signal processing and artificial intelligence algorithms for machine fault diagnosis or condition monitoring;
  • Fault diagnosis or condition monitoring of high-speed trains, wind turbines, engines, gas turbines, compressors and machine tools;
  • Fault diagnosis or condition monitoring of bearings, gears and rotors.

We look forward to receiving your contributions.

Dr. Bingyan Chen
Dr. Yao Cheng
Guest Editors

Manuscript Submission Information

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Keywords

  • signal processing
  • artificial intelligence
  • machine learning
  • machine condition monitoring
  • machine fault diagnosis
  • high-end equipment

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Published Papers (2 papers)

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Research

23 pages, 8375 KiB  
Article
Artificial-Intelligence-Based Condition Monitoring of Industrial Collaborative Robots: Detecting Anomalies and Adapting to Trajectory Changes
by Samuel Ayankoso, Fengshou Gu, Hassna Louadah, Hamidreza Fahham and Andrew Ball
Machines 2024, 12(9), 630; https://doi.org/10.3390/machines12090630 - 7 Sep 2024
Viewed by 542
Abstract
The increasing use of collaborative robots in smart manufacturing, owing to their flexibility and safety benefits, underscores a critical need for robust predictive maintenance strategies to prevent unexpected faults/failures of the machine. This paper focuses on fault detection and employs multivariate operational data [...] Read more.
The increasing use of collaborative robots in smart manufacturing, owing to their flexibility and safety benefits, underscores a critical need for robust predictive maintenance strategies to prevent unexpected faults/failures of the machine. This paper focuses on fault detection and employs multivariate operational data from a universal robot to detect anomalies or early-stage faults using test data from designed anomalous conditions and artificial-intelligence-based anomaly detection techniques called autoencoders. The performance of three autoencoders, namely, a multi-layer-perceptron-based autoencoder, convolutional-neural-network-based autoencoder, and sparse autoencoder, was compared in detecting anomalies. The results indicate that the autoencoders effectively detected anomalies in the examined complex and noisy datasets with more than 93% overall accuracy and an F1 score exceeding 96% for the considered anomalous cases. Moreover, the integration of trajectory change detection and anomaly detection algorithms (i.e., the dynamic time warping algorithm and sparse autoencoder, respectively) was proposed for the local implementation of online condition monitoring. This integrated approach to anomaly detection and trajectory change provides a practical, adaptive, and economical solution for enhancing the reliability and safety of collaborative robots in smart manufacturing environments. Full article
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25 pages, 19178 KiB  
Article
A High-Speed Train Axle Box Bearing Fault Diagnosis Method Based on Dimension Reduction Fusion and the Optimal Bandpass Filtering Demodulation Spectrum of Multi-Dimensional Signals
by Zhongyao Wang, Zejun Zheng, Dongli Song and Xiao Xu
Machines 2024, 12(8), 571; https://doi.org/10.3390/machines12080571 - 19 Aug 2024
Viewed by 262
Abstract
The operating state of axle box bearings is crucial to the safety of high-speed trains, and the vibration acceleration signal is a commonly used bearing-health-state monitoring signal. In order to extract hidden characteristic frequency information from the vibration acceleration signal of axle box [...] Read more.
The operating state of axle box bearings is crucial to the safety of high-speed trains, and the vibration acceleration signal is a commonly used bearing-health-state monitoring signal. In order to extract hidden characteristic frequency information from the vibration acceleration signal of axle box bearings for fault diagnosis, a method for extracting the fault characteristic frequency based on principal component analysis (PCA) fusion and the optimal bandpass filtered denoising signal analytic energy operator (AEO) demodulation spectrum is proposed in this paper. PCA is used to measure the dimension reduction and fusion of three-direction vibration acceleration, reducing the interference of irrelevant noise components. A new type of multi-channel bandpass filter bank is constructed to obtain filtering signals in different frequency intervals. A new, improved average kurtosis index is used to select the optimal filtering signals for different channel filters in a bandpass filter bank. A dimensionless characteristic index characteristic frequency energy concentration coefficient (CFECC) is proposed for the first time to describe the energy prominence ability of characteristic frequency in the spectrum and can be used to determine the bearing fault type. The effectiveness and applicability of the proposed method are verified using the simulation signals and experimental signals of four fault bearing test cases. The results demonstrate the effectiveness of the proposed method for fault diagnosis and its advantages over other methods. Full article
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