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Recent Advances in Cellular Materials

A special issue of Materials (ISSN 1996-1944). This special issue belongs to the section "Materials Simulation and Design".

Deadline for manuscript submissions: closed (20 April 2022) | Viewed by 30340

Special Issue Editor


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Guest Editor
Faculty of Manufacturing Technologies, Technical University in Kosice, Kosice, Slovakia
Interests: mechanical engineering with the specification on computer aid of technical devices design, analyses, and simulations; cellular materials; manufacturing technologies
Special Issues, Collections and Topics in MDPI journals

Special Issue Information

Dear Colleagues,

Recent fast developments in the materials and manufacturing technologies have enabled us to produce new types of sophisticated components that are substantially lighter than traditional products, which are filled by material in the entire volume. This is thanks to so-called cellular materials, which are characterized by periodic or stochastic arrangements of open or closed cell types with either two-dimensional cell configurations (honeycombs), three-dimensional polyhedral layouts (lattice structures) or triple periodic complex structures (e.g., minimal surfaces). These cellular materials can provide the product with extraordinary combination of properties in relation to their weight when compared to solid materials.

Attempting to incorporate sophisticated structures into the design of parts is motivated by a desire for an increased added value of the product, shortening production time and reducing the consumption of expensive materials. From the view of the assumed properties, the use of such structures appears to have excellent potential not only in the fields of industry (automotive, navy, aerospace, engineering, civil engineering industries), but also in biomedicine or in the household appliances.

Potential topics include but are not limited to:

  • Recent novelty in cellular materials design;
  • Behavior and simulation of cellular materials;
  • Regular and irregular cellular materials manufacturing;
  • Extraordinary properties of cellular materials;
  • Experimental study of cellular materials;
  • Application of cellular materials in a technical practice.

Prof. Katarina Monkova
Guest Editor

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 100 words) can be sent to the Editorial Office for announcement on this website.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Materials is an international peer-reviewed open access semimonthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2600 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • Cellular material
  • Design
  • Manufacturing
  • Properties
  • Application

Published Papers (6 papers)

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10 pages, 416 KiB  
Article
Constitutive Modeling of the Densification Behavior in Open-Porous Cellular Solids
by Ameya Rege
Materials 2021, 14(11), 2731; https://doi.org/10.3390/ma14112731 - 21 May 2021
Cited by 5 | Viewed by 2035
Abstract
The macroscopic mechanical behavior of open-porous cellular materials is dictated by the geometric and material properties of their microscopic cell walls. The overall compressive response of such materials is divided into three regimes, namely, the linear elastic, plateau and densification. In this paper, [...] Read more.
The macroscopic mechanical behavior of open-porous cellular materials is dictated by the geometric and material properties of their microscopic cell walls. The overall compressive response of such materials is divided into three regimes, namely, the linear elastic, plateau and densification. In this paper, a constitutive model is presented, which captures not only the linear elastic regime and the subsequent pore-collapse, but is also shown to be capable of capturing the hardening upon the densification of the network. Here, the network is considered to be made up of idealized square-shaped cells, whose cell walls undergo bending and buckling under compression. Depending on the choice of damage criterion, viz. elastic buckling or irreversible bending, the cell walls collapse. These collapsed cells are then assumed to behave as nonlinear springs, acting as a foundation to the elastic network of active open cells. To this end, the network is decomposed into an active network and a collapsed one. The compressive strain at the onset of densification is then shown to be quantified by the point of intersection of the two network stress-strain curves. A parameter sensitivity analysis is presented to demonstrate the range of different material characteristics that the model is capable of capturing. The proposed constitutive model is further validated against two different types of nanoporous materials and shows good agreement. Full article
(This article belongs to the Special Issue Recent Advances in Cellular Materials)
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16 pages, 3042 KiB  
Article
Mechanical Vibration Damping and Compression Properties of a Lattice Structure
by Katarina Monkova, Martin Vasina, Milan Zaludek, Peter Pavol Monka and Jozef Tkac
Materials 2021, 14(6), 1502; https://doi.org/10.3390/ma14061502 - 18 Mar 2021
Cited by 25 | Viewed by 6791
Abstract
The development of additive technology has made it possible to produce metamaterials with a regularly recurring structure, the properties of which can be controlled, predicted, and purposefully implemented into the core of components used in various industries. Therefore, knowing the properties and behavior [...] Read more.
The development of additive technology has made it possible to produce metamaterials with a regularly recurring structure, the properties of which can be controlled, predicted, and purposefully implemented into the core of components used in various industries. Therefore, knowing the properties and behavior of these structures is a very important aspect in their application in real practice from the aspects of safety and operational reliability. This article deals with the effect of cell size and volume ratio of a body-centered cubic (BCC) lattice structure made from Acrylonitrile Butadiene Styrene (ABS) plastic on mechanical vibration damping and compression properties. The samples were produced in three sizes of a basic cell and three volume ratios by the fused deposition modeling (FDM) technique. Vibration damping properties of the tested 3D-printed ABS samples were investigated under harmonic excitation at three employed inertial masses. The metamaterial behavior and response under compressive loading were studied under a uniaxial full range (up to failure) quasi-static compression test. Based on the experimental data, a correlation between the investigated ABS samples’ stiffness evaluated through both compressive stress and mechanical vibration damping can be found. Full article
(This article belongs to the Special Issue Recent Advances in Cellular Materials)
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19 pages, 9623 KiB  
Article
Effect of the Pore Shape and Size of 3D-Printed Open-Porous ABS Materials on Sound Absorption Performance
by Katarina Monkova, Martin Vasina, Peter Pavol Monka, Drazan Kozak and Jan Vanca
Materials 2020, 13(20), 4474; https://doi.org/10.3390/ma13204474 - 9 Oct 2020
Cited by 16 | Viewed by 5776
Abstract
Noise has a negative impact on our environment and human health. For this reason, it is necessary to eliminate excessive noise levels. This paper is focused on the study of the sound absorption properties of materials with open-porous structures, which were made of [...] Read more.
Noise has a negative impact on our environment and human health. For this reason, it is necessary to eliminate excessive noise levels. This paper is focused on the study of the sound absorption properties of materials with open-porous structures, which were made of acrylonitrile butadiene styrene (ABS) material using additive technology. Four types of structures (Cartesian, Octagonal, Rhomboid, and Starlit) were evaluated in this work, and every structure was prepared in three different volume ratios of the porosity and three different thicknesses. The sound absorption properties of the investigated ABS specimens were examined utilizing the normal incidence sound absorption and noise reduction coefficients, which were experimentally determined by the transfer function method using a two-microphone acoustic impedance tube. This work deals with various factors that influence the sound absorption performance of four different types of investigated ABS material’s structures. It was found, in this study, that the sound absorption performance of the investigated ABS specimens is strongly affected by different factors, specifically by the structure geometry, material volume ratio, excitation frequency of an acoustic wave, material’s thickness, and air space size behind the tested sound-absorbing materials. Full article
(This article belongs to the Special Issue Recent Advances in Cellular Materials)
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18 pages, 4818 KiB  
Article
Improving the Mechanical Strength of Dental Applications and Lattice Structures SLM Processed
by Cosmin Cosma, Julia Kessler, Andreas Gebhardt, Ian Campbell and Nicolae Balc
Materials 2020, 13(4), 905; https://doi.org/10.3390/ma13040905 - 18 Feb 2020
Cited by 23 | Viewed by 4175
Abstract
To manufacture custom medical parts or scaffolds with reduced defects and high mechanical characteristics, new research on optimizing the selective laser melting (SLM) parameters are needed. In this work, a biocompatible powder, 316L stainless steel, is characterized to understand the particle size, distribution, [...] Read more.
To manufacture custom medical parts or scaffolds with reduced defects and high mechanical characteristics, new research on optimizing the selective laser melting (SLM) parameters are needed. In this work, a biocompatible powder, 316L stainless steel, is characterized to understand the particle size, distribution, shape and flowability. Examination revealed that the 316L particles are smooth, nearly spherical, their mean diameter is 39.09 μm and just 10% of them hold a diameter less than 21.18 μm. SLM parameters under consideration include laser power up to 200 W, 250–1500 mm/s scanning speed, 80 μm hatch spacing, 35 μm layer thickness and a preheated platform. The effect of these on processability is evaluated. More than 100 samples are SLM-manufactured with different process parameters. The tensile results show that is possible to raise the ultimate tensile strength up to 840 MPa, adapting the SLM parameters for a stable processability, avoiding the technological defects caused by residual stress. Correlating with other recent studies on SLM technology, the tensile strength is 20% improved. To validate the SLM parameters and conditions established, complex bioengineering applications such as dental bridges and macro-porous grafts are SLM-processed, demonstrating the potential to manufacture medical products with increased mechanical resistance made of 316L. Full article
(This article belongs to the Special Issue Recent Advances in Cellular Materials)
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13 pages, 3635 KiB  
Article
Dealing with Nap-Core Sandwich Composites: How to Predict the Effect of Symmetry
by Giap X. Ha, Manfred W. Zehn, Dragan Marinkovic and Cristiano Fragassa
Materials 2019, 12(6), 874; https://doi.org/10.3390/ma12060874 - 15 Mar 2019
Cited by 8 | Viewed by 3088
Abstract
The behavior of nap-core sandwiches was investigated with a special focus on the effect of symmetry in nap cores. A nap-core is, in general terms, a 3D-formed hollow structure made of knitted textile impregnated by a thermosetting resin. The molding process determines if [...] Read more.
The behavior of nap-core sandwiches was investigated with a special focus on the effect of symmetry in nap cores. A nap-core is, in general terms, a 3D-formed hollow structure made of knitted textile impregnated by a thermosetting resin. The molding process determines if the nap-core is double-sided (symmetric) or single-sided. The sandwich with nap-core owns various remarkable properties of a novel lightweight material, but the nap-core’s complex structure makes the prediction of these properties a difficult task. While the analysis of a single-sided nap-core sandwich has been presented by the authors before, this study is focused on the simulation of symmetric nap-core sandwich. Overall, performance of the structure is examined with respect to several loading conditions. The simulation approach invokes a typical homogenization scheme to find the engineering properties of the nap-core’s fabric with least computational time and memory resources. Results from experiments and simulations exhibit a good compatibility, which prove the fitness of the modeling method. Full article
(This article belongs to the Special Issue Recent Advances in Cellular Materials)
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13 pages, 7177 KiB  
Perspective
Four Questions in Cellular Material Design
by Dhruv Bhate
Materials 2019, 12(7), 1060; https://doi.org/10.3390/ma12071060 - 31 Mar 2019
Cited by 42 | Viewed by 6227
Abstract
The design of cellular materials has recently undergone a paradigm shift, enabled by developments in Additive Manufacturing and design software. No longer do cellular materials have to be limited to traditional shapes such as honeycomb panels or stochastic foams. With this increase in [...] Read more.
The design of cellular materials has recently undergone a paradigm shift, enabled by developments in Additive Manufacturing and design software. No longer do cellular materials have to be limited to traditional shapes such as honeycomb panels or stochastic foams. With this increase in design freedom comes a significant increase in optionality, which can be overwhelming to the designer. This paper aims to provide a framework for thinking about the four key questions in cellular material design: how to select a unit cell, how to vary cell size spatially, what the optimal parameters are, and finally, how best to integrate a cellular material within the structure at large. These questions are posed with the intent of stimulating further research that can address them individually, as well as integrate them in a systematic methodology for cellular material design. Different state-of-the-art solution approaches are also presented in order to provoke further investigation by the reader. Full article
(This article belongs to the Special Issue Recent Advances in Cellular Materials)
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