Advances in Selective Laser Melting of Light Alloys

A special issue of Metals (ISSN 2075-4701). This special issue belongs to the section "Welding and Joining".

Deadline for manuscript submissions: closed (30 November 2023) | Viewed by 1358

Special Issue Editor


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Guest Editor
ICB-CO2M, University of Technology of Belfort-Montbeliard, 90010 Belfort, France
Interests: selective laser melting; additive manufacturing; bound metal deposition; 3D feedstock

Special Issue Information

Dear Colleagues,

Additive manufacturing processes by laser micro-fusion on a powder bed now open the door to new degrees of freedom, both in terms of part design and in terms of reducing tooling costs or choosing materials. With the starting material being metal powder atomized with gas, its origin and its size are parameters to be taken into account in relation to the conditions of implementation on the machines. For identical operating parameters, this study aims to compare the characteristics of parts produced with two different powder granulometries coming from two different manufacturers. At the same time, the results obtained with two different laser micro-fusion machines will also be presented.

The characterization of the parts will be done from the control samples serving as a reference. The properties measured will be: the roughness, the metallographic structure showing the metallurgical health of the parts as well as the porosity rate. Finally, the development of standardized tensile specimens will complete this study. Based on the literature, a comparison will of course be made with the same similar alloy but transformed on other machines. Finally, a comparison will be made with the properties of the same material produced with conventional processes.

Dr. Lucas Dembinski
Guest Editor

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Keywords

  • Aluminium alloys
  • L-PBF process
  • additive manufacturing
  • bound metal deposition
  • 3D feedstock

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Published Papers (1 paper)

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Research

15 pages, 11053 KiB  
Article
Influence of Typical Technological Parameters on the Forming Quality of TA1 in Selective Laser Melting
by Congyan Chen, Tao Zhou, Wei Huang and Wentong Wang
Metals 2023, 13(12), 1971; https://doi.org/10.3390/met13121971 - 3 Dec 2023
Viewed by 1077
Abstract
As an emerging additive manufacturing technology with potential, selective laser melting (SLM) technology is one of the current mainstream additive manufacturing processes. Many complex conditions affect the quality of the SLM products, such as extremely short forming time, rapidly changing forming environment, and [...] Read more.
As an emerging additive manufacturing technology with potential, selective laser melting (SLM) technology is one of the current mainstream additive manufacturing processes. Many complex conditions affect the quality of the SLM products, such as extremely short forming time, rapidly changing forming environment, and micron-level melting area. Numerical simulation and a printing experiment were used to study the influence of typical technological parameters on the forming quality of SLM products, where TA1 was used as the printing material. The typical technological parameters mainly considered laser power, laser scanning speed, hatch spacing, and laser energy density. Simulation analysis was based on the maximum temperature and the size of the molten pool, and the printing experiment was focused on the parameter design methods for typical processes and the forming quality of printed products. The results show the following: (1) An increase in laser power and laser energy density can significantly improve the forming quality. However, excessive input energy will lead to poor surface quality; (2) Scanning speed and hatch spacing need to be selected according to the size of the molten pool, which mainly influences the lap rate of the molten pool. The results of this study may provide some guidance for parameter setting and forming quality optimization in SLM manufacturing process. Full article
(This article belongs to the Special Issue Advances in Selective Laser Melting of Light Alloys)
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