3D and 4D Printing of Polymers: Modeling and Experimental Approaches

A special issue of Polymers (ISSN 2073-4360). This special issue belongs to the section "Polymer Processing and Engineering".

Deadline for manuscript submissions: 15 January 2025 | Viewed by 4720

Special Issue Editors


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Guest Editor
Department of Mechanical Engineering, Widener University, Chester, PA 19013, USA
Interests: 3D printing; atomic force microscopy; material characterization; nanotechnology

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Guest Editor
Department of Mechanical Engineering, Widener University, 1 University Place, Chester, PA 19013, USA
Interests: additive manufacturing; fluid dynamics and heat transfer modeling; computational fluid dynamics; thermal management

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Guest Editor
Research Center, Léonard de Vinci Pôle Universitaire, 92916 Paris, France
Interests: polymers; biomedical applications; 3D bioprinting; 4D printing; biomedical

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Guest Editor
1. Léonard de Vinci Pôle Universitaire, Research Center, 92916 Paris La Défense, France
2. Arts et Métiers Institute of Technology, CNAM, LIFSE, HESAM University, 75013 Paris, France
Interests: additive manufacturing; 3D printing of polymers; 3D bioprinting; rheology of materials; mechanics of materials
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Special Issue Information

Dear Colleagues,

In the past decade, additive manufacturing via Fused Deposition Modeling (FDM) has become a popular 3D printing techniques. Various materials have been introduced into FDM. However, polymers such as PLA, ABS, or TPU remain a core part of this technique. Recent efforts using these polymers have demonstrated the potential to expand 3D capabilities by introducing a 4th dimension via electrical, heat treatment, or mechanical stimuli. These novel techniques are dubbed 4D printing.

This Special Issue is focused on gathering the most recent scientific efforts in the modeling and experimentation of 3D printing using polymers, with a focus on 4D printing. This Special Issue invites contributions that address advances in 4D printing techniques, the heat transfer modeling of FDM printing, the mechanical characterization of 3D-printed parts, the enhancement of 3D printing conditions, high-speed 3D printing, and the optimization of FDM 3D printers. This list is only indicative and by no means exhaustive. Any original research or review articles on the simulation and experimentation of FDM 3D and 4D printing are welcome. 

Dr. Babak Eslami
Dr. Kamran Fouladi
Dr. Michèle Kanhonou
Dr. Hamid Reza Vanaei
Guest Editors

Manuscript Submission Information

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Keywords

  • fused deposition modeling
  • 3D printing
  • 4D printing
  • CFD modeling
  • additive manufacturing
  • material characterization
  • 3D printing polymers

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Published Papers (3 papers)

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Research

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12 pages, 2564 KiB  
Article
Influence of Infill Patterns on the Shape Memory Effect of Cold-Programmed Additively Manufactured PLA
by Vladimir Barrera-Quintero, Erasmo Correa-Gómez, Alberto Caballero-Ruiz and Leopoldo Ruiz-Huerta
Polymers 2024, 16(17), 2460; https://doi.org/10.3390/polym16172460 - 29 Aug 2024
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Abstract
In four-dimensional additive manufacturing (4DAM), specific external stimuli are applied in conjunction with additive manufacturing technologies. This combination allows the development of tailored stimuli-responsive properties in various materials, structures, or components. For shape-changing functionalities, the programming step plays a crucial role in recovery [...] Read more.
In four-dimensional additive manufacturing (4DAM), specific external stimuli are applied in conjunction with additive manufacturing technologies. This combination allows the development of tailored stimuli-responsive properties in various materials, structures, or components. For shape-changing functionalities, the programming step plays a crucial role in recovery after exposure to a stimulus. Furthermore, precise tuning of the 4DAM process parameters is essential to achieve shape-change specifications. Within this context, this study investigated how the structural arrangement of infill patterns (criss-cross and concentric) affects the shape memory effect (SME) of compression cold-programmed PLA under a thermal stimulus. The stress–strain curves reveal a higher yield stress for the criss-cross infill pattern. Interestingly, the shape recovery ratio shows a similar trend across both patterns at different displacements with shallower slopes compared to a higher shape fixity ratio. This suggests that the infill pattern primarily affects the mechanical strength (yield stress) and not the recovery. Finally, the recovery force increases proportionally with displacement. These findings suggest a consistent SME under the explored interval (15–45% compression) despite the infill pattern; however, the variations in the mechanical properties shown by the stress–strain curves appear more pronounced, particularly the yield stress. Full article
(This article belongs to the Special Issue 3D and 4D Printing of Polymers: Modeling and Experimental Approaches)
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20 pages, 3926 KiB  
Article
Three-Dimensional Bioprinting of GelMA Hydrogels with Culture Medium: Balancing Printability, Rheology and Cell Viability for Tissue Regeneration
by Laura Mendoza-Cerezo, Jesús M. Rodríguez-Rego, Antonio Macías-García, Antuca Callejas-Marín, Luís Sánchez-Guardado and Alfonso C. Marcos-Romero
Polymers 2024, 16(10), 1437; https://doi.org/10.3390/polym16101437 - 19 May 2024
Cited by 2 | Viewed by 1481
Abstract
Three-dimensional extrusion bioprinting technology aims to become a fundamental tool for tissue regeneration using cell-loaded hydrogels. These biomaterials must have highly specific mechanical and biological properties that allow them to generate biosimilar structures by successive layering of material while maintaining cell viability. The [...] Read more.
Three-dimensional extrusion bioprinting technology aims to become a fundamental tool for tissue regeneration using cell-loaded hydrogels. These biomaterials must have highly specific mechanical and biological properties that allow them to generate biosimilar structures by successive layering of material while maintaining cell viability. The rheological properties of hydrogels used as bioinks are critical to their printability. Correct printability of hydrogels allows the replication of biomimetic structures, which are of great use in medicine, tissue engineering and other fields of study that require the three-dimensional replication of different tissues. When bioprinting cell-loaded hydrogels, a small amount of culture medium can be added to ensure adequate survival, which can modify the rheological properties of the hydrogels. GelMA is a hydrogel used in bioprinting, with very interesting properties and rheological parameters that have been studied and defined for its basic formulation. However, the changes that occur in its rheological parameters and therefore in its printability, when it is mixed with the culture medium necessary to house the cells inside, are unknown. Therefore, in this work, a comparative study of GelMA 100% and GelMA in the proportions 3:1 (GelMA 75%) and 1:1 (GelMA 50%) with culture medium was carried out to determine the printability of the gel (using a device of our own invention), its main rheological parameters and its toxicity after the addition of the medium and to observe whether significant differences in cell viability occur. This raises the possibility of its use in regenerative medicine using a 3D extrusion bioprinter. Full article
(This article belongs to the Special Issue 3D and 4D Printing of Polymers: Modeling and Experimental Approaches)
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Review

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29 pages, 4847 KiB  
Review
Integrative Modeling and Experimental Insights into 3D and 4D Printing Technologies
by Angel Cabrera Pereira, Vasudev Vivekanand Nayak, Paulo G. Coelho and Lukasz Witek
Polymers 2024, 16(19), 2686; https://doi.org/10.3390/polym16192686 - 24 Sep 2024
Viewed by 1806
Abstract
This review focuses on advancements in polymer science as it relates to three-dimensional (3D) and four-dimensional (4D) printing technologies, with a specific emphasis on applications in the biomedical field. While acknowledging the breadth of 3D and 4D printing applications, this paper concentrates on [...] Read more.
This review focuses on advancements in polymer science as it relates to three-dimensional (3D) and four-dimensional (4D) printing technologies, with a specific emphasis on applications in the biomedical field. While acknowledging the breadth of 3D and 4D printing applications, this paper concentrates on the use of polymers in creating biomedical devices and the challenges associated with their implementation. It explores integrative modeling and experimental insights driving innovations in these fields, focusing on sustainable manufacturing with biodegradable polymers, a comparative analysis of 3D and 4D printing techniques, and applications in biomedical devices. Additionally, the review examines the materials used in both 3D and 4D printing, offering a detailed comparison of their properties and applications. By highlighting the transformative potential of these technologies in various industrial and medical applications, the paper underscores the importance of continued research and development. The scope of this review also includes an overview of future research directions to address current challenges, enhance material capabilities, and explore practical applications. Full article
(This article belongs to the Special Issue 3D and 4D Printing of Polymers: Modeling and Experimental Approaches)
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