Search Results (16)

Circulating fluidized bed combustion (CFBC) ash, a byproduct typically generated from coal-fired CFBC power plant boilers, contains high content of free lime and anhydrite. Due to its chemical composition, CFBC ash exhibits self-cementing properties; however, its performance is limited. One approach to enhancing the self-cementing properties of CFBC ash is through the incorporation of mineral admixtures such as gypsum. This study investigated the influence of desulfurization gypsum (DG) on the self-cementing behavior of CFBC ash. To this end, paste and mortar specimens were prepared and evaluated for their hydration and mechanical characteristics. The hydration behavior was analyzed using isothermal calorimetry, thermogravimetric analysis (TGA), setting time measurements, and X-ray diffraction (XRD) analysis. Mechanical properties were assessed by measuring the compressive strength at various curing ages. Additionally, changes in microstructure were examined by evaluating the pore size distribution through mercury intrusion porosimetry (MIP). The experimental results indicate that the appropriate incorporation of DG enhances the hydraulic reactivity of CFBC ash and significantly improves the compressive strength. Full article

This study validates the attributes of the mineral carbonation process employing circulating fluidized bed combustion (CFBC) ash, which is generated from thermal power plants, as a medium for carbon storage. Furthermore, an examination was conducted on the properties of construction materials produced through the recycling of carbonated circulating fluidized bed combustion (CFBC) ash. The carbonation characteristics of circulating fluidized bed combustion (CFBC) ash were investigated by analyzing the impact of CO₂ flow rate and solid content. Experiments were conducted to investigate the use of it as a concrete admixture by replacing cement at varying percentages ranging from 0% to 20% by weight. The stability and setting time were subsequently measured. To produce foam concrete, specimens were fabricated by substituting 0 to 30 wt% of the cement. Characteristics of the unhardened slurry, such as density, flow, and settlement depth, were measured, while characteristics after hardening, including density, compressive strength, and thermal conductivity, were also assessed. The findings of our research study validated that the carbonation rate of CFBC ash in the slurry exhibited distinct characteristics compared to the reaction in the solid–gas system. Manufactured carbonated circulating fluidized bed combustion (CFBC) ash, when used as a recycled concrete mixture, improved the initial strength of cement mortar by 5 to 12% based on the 7-day strength. In addition, it replaced 25 wt% of cement in the production of foam concrete, showing a density of 0.58 g/cm³, and the 28-day strength was 2.1 MPa, meeting the density standard of 0.6 grade foam concrete. Full article

The by-products of the circulating fluidized-bed boiler combustion (CFBC) of coal exhibit self-hardening properties due to the calcium silicates generated by the reaction between SiO₂ and CaO, and the ettringite generated by the reaction of gypsum and quicklime with activated alumina. These reactions exhibit tendencies similar to that of the hydration of ordinary Portland cement (OPC). In this study, the self-hydration and carbonation reaction mechanisms of CFBC by-products were analyzed. These CFBC by-products comprise a number of compounds, including Fe₂O₃, free CaO, and CaSO₄, in large quantities. The hydration product calcium aluminate (and/or ferrite) of calcium aluminate ferrite and sulfate was confirmed through instrumental analysis. The CFBC by-products attain hardening properties because of the carbonation reaction between calcium aluminate ferrite and CO₂. This can be identified as a self-hardening process because it does not require a supply of special ions from the outside. Through this study, it was confirmed that CFBC by-products generate CaCO₃ through carbonation, thereby densifying the pores of the hardened body and contributing to the development of compressive strength. Full article

Bio-SRF based on livestock waste has low heating value and high moisture content. The concentration of toxic gases such as SOx, NOx, and HCl in the flue gas is changed according to the composition of fuel, and it has been reported. Therefore, the study of fuel combustion characteristics is necessary. In this study, we investigated combustion characteristics on the blended firing of coal and Bio-SRF (bio-solid refused fuel) made from livestock waste fuel in CFBC (circulating fluidized bed combustor). The raw materials for manufacturing Bio-SRF include agricultural waste, herbaceous plants, waste wood, and vegetable residues. Bio-SRF, which is formed from organic sludge, has a low heating value and a high moisture content. Bio-SRF of livestock waste fuel is blended with different ratios of coal based on heating values when coal is completely combusted in CFBC. In the result of experiment, the combustor efficiency of calculated unburned carbon concentration in the fly ash shows 98.87%, 99.04%, 99.64%, and 99.71% when the multi co-combustion ratio of livestock waste fuel increased from 100/0 (coal/livestock waste) to 70/30 (coal/livestock waste). In addition, the boiler efficiency is shown to be 86.23%, 86.30%, 87.24% and 87.27%. Through the experimental results, we have identified that co-combustion of livestock waste fuel does not affect boiler efficiency. We have systematically investigated and discussed the temperature changes of the internal combustor, compositions of flue gases, solid ash characteristics, and the efficiency of combustion and of the boiler during co-combustion of coal and Bio-SRF. Full article

Coal Fly Ash (CFA) is a hazardous waste from coal-fired power plants, but has increasingly become a popular supplementary cementitious material for cement in the construction industry. As a secondary resource of REE, its main advantage lies in its fine particle size that eliminates the need for costly and energy-intensive comminution. In this study, the potential of CFA from the Philippines as a secondary REE resource was investigated by direct leaching of REEs with hydrochloric acid (HCl). The CFA sample came from a coal-fired power plant with a circulating fluidized bed combustion (CFBC) technology. For the leaching tests, the effects of HCl concentration, leaching time and leaching temperature on REE extractions were elucidate optimized via Response Surface Methodology (RSM). The RSM results showed that the optimum leaching occurred at 3M HCl, 65 °C and 270 min with extractions of Nd, Er, Eu, Tb and Dy at 70.8%, 76.34%, 88.02%, 90.01% and 73.38%, respectively. According to these results, the CFA from the Philippines is a promising secondary resource of REE and the extraction method employed was effective in achieving a relatively high REE dissolution. Moreover, the empirical model that was established accurately predicted the dissolution of REE with an accuracy of 98.20%, 96.66%, 97.09%, 98.17% and 97.78% for Nd, Er, Eu, Tb and Dy, respectively. Full article

Growing concerns on global industrial greenhouse gas emissions have boosted research for developing alternative, less CO₂ intensive binders for partial to complete replacement of ordinary Portland cement (OPC) clinker. Unlike slag and pozzolanic siliceous low-Ca class F fly ashes, the Ca- and S-rich class C ashes, particularly these formed in circulating fluidised bed combustion (CFBC) boilers, are typically not considered as viable cementitious materials for blending with or substituting the OPC. We studied the physical, chemical-mineralogical characteristics of the mechanically activated Ca-rich CFBC fly ash pastes and mortars with high volume OPC substitution rates to find potential alternatives for OPC in building materials and composites. Our findings indicate that compressive strength of pastes and mortars made with partial to complete replacement of the mechanically activated CFBC ash to OPC is comparable to OPC concrete, showing compared to OPC pastes reduction in compressive strength only by <10% at 50% and <20% at 75% replacement rates. Our results show that mechanically activated Ca-rich CFBC fly ash can be successfully used as an alternative CSA-cement type binder. Full article

The article discusses the results of examining the impact of aggressive solutions on specimens of mortars with a slag-ash binder. Bar specimens were exposed to unidirectional diffusion of sodium chloride and sodium sulphate for 90 days. Next, the specimens were subjected to flexural and compressive strength tests, ion content tests, XRD phase composition tests, and microstructural SEM-EDS tests. The test results indicated that aggressive solution action resulted in decreased flexural strength, however, it did not impact the compressive strength of mortars. A minor impact of chloride ions on the pH of the pore liquid was recorded, while the tests did not show any influence of sulphate ions. Furthermore, aggressive ion concentration decreased in deeper specimen slices. Specimen phase composition testing after chloride ion action indicated the presence of a small amount of Friedel’s salt, while regular sodium chloride crystals were identified in the microscopic image. The performance properties of mortars exposed to the action of aggressive solutions were maintained. Full article

Recently, more and more attention has been paid to the removal of nickel ions due to their negative effects on the environment and human health. In this research, fly ash obtained as a result of incineration of municipal sewage sludge with the use of circulating fluidized bed combustion (CFBC) technology was used to analyze the possibility of removing Ni(II) ions in adsorption processes. The properties of the material were determined using analytical methods, such as SEM-EDS, XRD, BET, BJH, thermogravimetry, zeta potential, SEM, and FT-IR. Several factors were analyzed, such as adsorbent dose, initial pH, initial concentration, and contact time. As a result of the conducted research, the maximum sorption efficiency was obtained at the level of 99.9%. The kinetics analysis and isotherms showed that the pseudo-second order equation model and the Freundlich isotherm model best suited this process. In conclusion, sewage sludge fly ash may be a suitable material for the effective removal of nickel from wastewater and the improvement of water quality. This research is in line with current trends in the concepts of circular economy and sustainable development. Full article

In these research studies, fly ash (SW-FA) resulting from the incineration of sunflower (20%) and wood (80%) waste employing the circulating fluidized bed combustion (CFBC) technology was used to analyze the possibility of removing Pb(II) and Cu(II) ions in adsorption processes. Currently, great emphasis is placed on circular economy, zero waste or climate neutrality strategies. The use of low-cost SW-FA waste seems to fit well with pro-ecological, economic and energy-saving trends. Hence, this material was characterized by various techniques, such as granulation analysis, bulk density, SEM-EDX, XRD and XRF analysis, BET, BJH, thermogravimetry, zeta potential, SEM morphology and FT-IR spectrometry. As a result of the conducted research, the factors influencing the effectiveness of the adsorption process, such as adsorbent dosage, initial and equilibrium pH, initial metal concentration and contact time, were analyzed. The maximum removal efficiency were achieved at the level of 99.8% for Pb(II) and 99.6% for Cu(II), respectively. The kinetics analysis and isotherms showed that the pseudo-second-order equation and the Freundlich isotherm models better describe these processes. The experiments proved that SW-FA can act as an appropriate adsorbent for highly effective removal of lead and copper from wastewater and improvement of water quality. Full article

A circular economy becomes an object of actual discussions as a real alternative to the existing linear economy system. The problem is actually in Estonia also, first of all in the sector of heat and power production which based mainly on the combustion of local solid fossil fuel—Estonian oil shale (OS) resulting in the formation of ~5–6 million tons of OS ashes annually. The thermooxidative decomposition of OS samples from different deposits and estimation of the possibilities of utilization of OS ashes formed at both—pulverized firing (PF) and circulating fluidized bed combustion (CFBC) of Estonian OS were studied. The thermal analysis combined with evolved gas analysis (EGA) methods like Fourier transform infrared (FTIR) and mass-spectroscopy (MS) was exploited. It was established that the differences in the thermal behaviour of different OS samples are caused by the differences in the chemical matrix of organic matter, chemical and mineralogical composition of the inorganic part of OS, and morphology of samples. It was also found that moderate grinding of OS ashes with simultaneous moderate water treatment notably improved the SO₂ binding efficiency of cyclone ash, and that the strength and leachability characteristics of granulated OS ashes strongly depend on the post-granulation treatment conditions allowing to increase the soil neutralizing ability of the granulated products. This overview was based on our investigations carried out during the last fifteen years. Full article

Mechanical activation of the calcium-rich fly ash formed in circulating fluidized bed combustion (CFBC) boilers was investigated to enhance the compressive strength performance of the pastes. We studied the effect of the activation on the physical, chemical, and mineral characteristics of fly ash and its pastes. Our study shows that already a short mechanical activation yields a 10-fold improvement in the compressive strength of the pastes, reaching 60 MPa after 90 days of curing without any chemical activation or blending. Mechanical activation caused fragmentation of large porous aggregates in the raw ash enhancing the physical properties and reactivity of fly ash particles. Similarly to calcium sulfoaluminate cements, the mechanical strength was provided by the formation of abundant ettringite and possibly C-(A)-S-H gel-like phase that created a highly compact microstructure. Our findings suggest that mechanically activated Ca-rich CFBC fly ash can be successfully used as an alternative binder. Full article

Recently, many people around the world have been concerned with environmental protection and sustainability. The goal of various countries’ research has been focused on how to regenerate existing resources. Circulation fluidized bed combustion (CFBC) technology is one of the emerging combustion technologies for electricity generation and produces more than 800,000 tons of CFBC fly ash (CFA) per year for combustion. CFA has been widely applied in cement additive, new building materials and cement-based materials. The goal of this study was to discuss the engineering properties of roller-compacted concrete containing CFA. Test subjects included compressive strength, flexural strength, absorption, setting time, unit weight, sulfate resistance, SEM microscopic observations and XRD ingredient analysis. Test results indicate the following: (1) using CFA as a substitute of fine aggregates up to 10 wt.% would improve the development of later flexural strength; (2) the increases in pre-pressure would increase the compressive strength and unit weight and decrease absorption; (3) using CFA would reduce the initial setting time by 30%–60% and reduce the final setting time by 16%–20%; (4) using CFA would reduce the absorption; (5) using CFA would reduce the unit weight by 0.5%–2.8%, and the increases in pre-pressure would increase the unit weight by about 0.9%–2.1%; (6) CaO in CFA helps to improve sulfate resistance; (7) scanning electron microscopy (SEM) observation shows that the increases in pre-pressure would reduce the pores; and (8) X-ray diffraction (XRD) analysis shows that the inclusion of CFA would increase the content of Ca(OH)₂ in concrete. Full article

Coal-derived power comprises over 39% of the world’s power production. Therefore, a mass volume of coal combustion byproducts are generated and shifted the extra burden onto the economy and environment. Circulating fluidized bed combustion (CFBC) has been found to be a clean and ultimate technology for Korea’s coal-fired power plants to have effective power generation from low-grade imported coal with reduced emissions. Efforts have been made to broaden the utilization of CFBC coal ash, and to promote sustainable development of CFBC technology. Investigations provided numerous evidences for coal ash to be a potential deposit for rare earths reclamation. However, the basic characteristics and the methods of rare earth mining from the CFBC bottom ash lack detailed understanding and are poorly reported. This study highlighted an insight of the CBFC bottom ash with respect to REEs concentration. Moreover, agents were tested as a means for leaching REEs from Samcheok CFBC bottom ash. The leaching tests were performed in relation to variations in concentration, time and temperature. The results were applied to identify suitable processes to leach REEs from the ash and clarify the potential valuation of CFBC bottom ash. The leaching conditions attained by ANOVA analysis for hydrochloric concentration, temperature, and time of 2 mol L⁻¹, 80 °C, and 12 h, were found to provide a maximum extraction of yttrium, neodymium and dysprosium of 62.1%, 55.5% and 65.2%, respectively. Full article

Circulating fluidized bed combustion (CFBC) power generation technology is known to efficiently reduce the emission of air pollutants, such as SO₂ and NO₂, from coal combustion. however, CFBC coal ash contains high contents of free CaO, making it difficult to recycle. This research has been conducted to find ways to use the self-hardening property of CFBC coal ash, one of its inherent characteristics. As part of these efforts, the present study intended to investigate the properties and desulfurization efficiency of Ca-based desulfurization sorbents using CFBC fly-ash as a binder. Limestone powder was mixed with CFBC fly-ash and Ca(OH)₂ to fabricate desulfurization sorbents, and it generated hydrate of cement, including portlandite, ettringite, and calcium silicate, etc. The compressive strength of the desulfurization absorbent prepared by CFBC fly ash and Ca(OH)₂ was 72–92% that of the desulfurized absorbent prepared by using general cement as a binder. These absorbents were then compared in terms of desulfurization efficiency using a high-temperature fluidized bed reactor. It was confirmed that the desulfurization absorbents fabricated using CFBC fly-ash as a binder achieved the best performance in terms of absorption time, which reflects the time taken for them to remove over 90% of high-concentration SO₂ gas, and the conversion ratio, which refers to the ratio of CaO turning into CaSO₄. Full article

This study aims to investigate the effect of adding circulating fluidized bed combustion (CFBC) ash, desulfurization slag, air-cooled blast-furnace slag and coal bottom ash to the controlled low-strength material (CLSM). Test methods include slump flow test, ball drop test, water soluble chloride ion content measurement, compressive strength and length change measurement. The results show that (1) the use of CFBC hydration ash with desulfurization slag of slump flow is the best, and the use of CFBC hydration ash with coal bottom ash and slump flow is the worst; (2) CFBC hydration ash with desulfurization slag and chloride ion content is the highest; (3) 24 h ball drop test (diameter ≤ 76 mm), and test results are 70 mm to 76 mm; (4) CFBC hydration ash with desulfurization slag and compression strength is the highest, with the coal bottom ash being the lowest; increase of CFBC hydration ash can reduce compressive strength; and (5) the water-quenched blast furnace slag and CFBC hydration ash would expand, which results in length changes of CLSM specimens. Full article