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16 pages, 5068 KB  
Technical Note
VGOS Dual Linear Polarization Data Processing Techniques Applied to Differential Observation of Satellites
by Jiangying Gan, Fengchun Shu, Xuan He, Yidan Huang, Fengxian Tong and Yan Sun
Remote Sens. 2025, 17(13), 2319; https://doi.org/10.3390/rs17132319 - 7 Jul 2025
Viewed by 387
Abstract
The Very Long Baseline Interferometry Global Observing System (VGOS), a global network of stations equipped with small-diameter, fast-slewing antennas and broadband receivers, is primarily utilized for geodesy and astrometry. In China, the Shanghai and Urumqi VGOS stations have been developed to perform radio [...] Read more.
The Very Long Baseline Interferometry Global Observing System (VGOS), a global network of stations equipped with small-diameter, fast-slewing antennas and broadband receivers, is primarily utilized for geodesy and astrometry. In China, the Shanghai and Urumqi VGOS stations have been developed to perform radio source observation regularly. However, these VGOS stations have not yet been used to observe Earth satellites or deep-space probes. In addition, suitable systems for processing VGOS satellite data are unavailable. In this study, we explored a data processing pipeline and method suitable for VGOS data observed in the dual linear polarization mode and applied to the differential observation of satellites. We present the VGOS observations of the Chang’e 5 lunar orbiter as a pilot experiment for VGOS observations of Earth satellites to verify our processing pipeline. The interferometric fringes were obtained by the cross-correlation of Chang’e 5 lunar orbiter signals. The data analysis yielded a median delay precision of 0.16 ns with 30 s single-channel integration and a baseline closure delay standard deviation of 0.14 ns. The developed data processing pipeline can serve as a foundation for future Earth-orbiting satellite observations, potentially supporting space-tie satellite missions aimed at constructing the terrestrial reference frame (TRF). Full article
(This article belongs to the Special Issue Space Geodesy and Time Transfer: From Satellite to Science)
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14 pages, 1297 KB  
Article
Insights into Ball Milling for the Production of Highly Active Zeolites for Catalytic Cracking of VGO
by Petr Kuznetsov, Vladislav Malyavin and Konstantin Dement’ev
Catalysts 2025, 15(6), 596; https://doi.org/10.3390/catal15060596 - 16 Jun 2025
Viewed by 600
Abstract
This research systematically investigates the influence of high-energy ball-milling (BM) parameters on the acidic and textural properties of zeolite Y. Among the BM parameters, the milling time (MT) exerted a more significant influence on the zeolite degradation than milling speed (MS), primarily affecting [...] Read more.
This research systematically investigates the influence of high-energy ball-milling (BM) parameters on the acidic and textural properties of zeolite Y. Among the BM parameters, the milling time (MT) exerted a more significant influence on the zeolite degradation than milling speed (MS), primarily affecting particle size and crystallinity. Milling produced nanozeolites with particle sizes ranging from 210 to 430 nm, and their activity was tested in the catalytic cracking of vacuum gas oil (VGO). The highest catalytic activity was observed for the zeolite with a particle size of 397 nm and a crystallinity of 75.9%: the VGO conversion was 69.0%, and the gasoline fraction yield was 33.9%, compared to the parent zeolite’s 62.7% and 22.1%, respectively. It was found that the activity of milled zeolites in catalytic cracking is determined by the accessibility of acid sites, which can be controlled by forming an optimal micro-mesoporous structure. Full article
(This article belongs to the Collection Nanotechnology in Catalysis)
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15 pages, 6678 KB  
Article
The Research on the Esterification Deacidification of Vacuum Gas Oil by FeZn Bimetal–Organic Frameworks Catalysts
by Bai He, Qing Zhang, Huimin Han, Songshan Jiang, Bo Yu and Shuangkou Chen
Materials 2025, 18(7), 1647; https://doi.org/10.3390/ma18071647 - 3 Apr 2025
Viewed by 624
Abstract
The FeZn-MOFs@Al2O3 catalyst was synthesized under solvothermal conditions. Fourier transform infrared (FT-IR) spectroscopy, X-ray diffraction (XRD), scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), thermogravimetric analysis (TGA), temperature-programmed desorption of ammonia (NH3-TPD), and specific Brunauer–Emmett–Teller (BET) surface area [...] Read more.
The FeZn-MOFs@Al2O3 catalyst was synthesized under solvothermal conditions. Fourier transform infrared (FT-IR) spectroscopy, X-ray diffraction (XRD), scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), thermogravimetric analysis (TGA), temperature-programmed desorption of ammonia (NH3-TPD), and specific Brunauer–Emmett–Teller (BET) surface area and pore volume were used to systematically investigate the effects of different parameters such as molar ratio of iron to zinc, synthesis temperature, and synthesis time on the properties of the materials. The results showed that the optimum synthesis conditions of FeZn-MOFs@Al2O3 composites were 140 °C for 1 h, and the optimum molar ratio of Fe3+ and Zn2+ was 1.3:0.7. Under the aforesaid conditions, FeZn-MOFs@Al2O3 had the deacidification rate of vacuum gas oil (VGO) up to 96.3%. The optimum esterification parameters were as follows: the amounts of catalyst and ethylene glycol were, respectively, 2.5 wt% and 4.0 wt% of the sample oil, the reaction temperature was 250 °C, and the reaction time was 1 h. Full article
(This article belongs to the Section Materials Chemistry)
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24 pages, 5999 KB  
Article
Unravelling Vacuum Gas Oil Catalytic Cracking: The Influence of the Catalyst-to-Oil Ratio on FCC Catalyst Performance
by Jansen Gabriel Acosta-López, José Luis Muñoz and Hugo de Lasa
Catalysts 2025, 15(2), 170; https://doi.org/10.3390/catal15020170 - 12 Feb 2025
Cited by 3 | Viewed by 1521
Abstract
This study evaluates the impact of the catalyst-to-oil (C/O) ratio in the 1 to 7 range on the catalytic cracking of vacuum gas oil (VGO). Experiments are conducted using fluid catalytic cracking (FCC)-type catalysts, in a mini-fluidized bench-scale Riser Simulator reactor invented at [...] Read more.
This study evaluates the impact of the catalyst-to-oil (C/O) ratio in the 1 to 7 range on the catalytic cracking of vacuum gas oil (VGO). Experiments are conducted using fluid catalytic cracking (FCC)-type catalysts, in a mini-fluidized bench-scale Riser Simulator reactor invented at the Chemical Reactor Engineering Centre (CREC), University of Western Ontario. The CREC Riser Simulator replicates FCC industrial operating conditions such as temperature, species partial pressure, and reaction times. The results indicate that increasing the C/O ratio above 5 slightly impacts VGO conversion, increases light gases yield, decreases light cycle oil (LCO) yield, and stabilizes gasoline yield. These findings align with temperature-programmed desorption (TPD) data, showing how the retention of a larger number of acid sites at a C/O of 7 boosts light gas production and reduces LCO selectivity. These elevated C/O ratios also lead to higher coke formation. The results reported together with future studies conducted by our research team on the impact of higher catalyst flows, larger potential catalyst attrition, higher catalyst loading in the cyclones, and excess heat generated in the catalyst regenerator unit, are of critical value for establishing the impact of C/O ratios in the overall FCC refinery operation. Full article
(This article belongs to the Section Catalytic Reaction Engineering)
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9 pages, 2324 KB  
Article
Insights into the High Activity of Hydrotreating Catalysts for Heavy Gas Oil
by Yanfei Wang, Yalin Zhang, Bin Xie, Jingjing Wang and Yinglong Yu
Catalysts 2025, 15(1), 90; https://doi.org/10.3390/catal15010090 - 19 Jan 2025
Cited by 2 | Viewed by 1207
Abstract
The objective of this work was to develop a highly active hydrotreating catalyst for processing heavy gas oil to provide qualified feedstock for hydroisomerization or a hydrocracking unit. The NiMo/γ-Al2O3 catalysts doped with phosphate were prepared by introducing two kinds [...] Read more.
The objective of this work was to develop a highly active hydrotreating catalyst for processing heavy gas oil to provide qualified feedstock for hydroisomerization or a hydrocracking unit. The NiMo/γ-Al2O3 catalysts doped with phosphate were prepared by introducing two kinds of additives, and the influencing factors for highly active hydrodenitrogenation (HDN) were revealed. TEM analysis results showed that the catalyst with a small MoS2 stack length tended to have high activity due to more active sites being exposed. Laser Raman spectroscopy demonstrated that the catalysts contained PMo12O403− metal active phases. For industrial heavy VGO feedstock, the nitrogen content can be reduced to 2 ppm with a hydrotreating process. The VI of the hydrotreated product can be improved from 132 to 145 after hydrotreatment, which is necessary to produce group III base oil as the most valuable base oil type. This work provides an insight into the high activity of hydrotreating catalysts for industrial lubricant hydroprocessing. Full article
(This article belongs to the Section Industrial Catalysis)
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17 pages, 1170 KB  
Article
Telepresence Robots in the Context of Dementia Caregiving: Caregivers’ and Care Recipients’ Perspectives
by Shabnam FakhrHosseini, Lauren Cerino, Lisa D’Ambrosio, Lexi Balmuth, Chaiwoo Lee, Mengke Wu and Joseph Coughlin
Robotics 2024, 13(11), 160; https://doi.org/10.3390/robotics13110160 - 30 Oct 2024
Cited by 3 | Viewed by 2569
Abstract
As a result of a rapidly aging population and the increasing prevalence of dementia among older adults, technological solutions are increasingly being considered to facilitate caregiving. This research investigates the perspectives of 20 caregiving dyads on VGo, a telepresence social robot with features [...] Read more.
As a result of a rapidly aging population and the increasing prevalence of dementia among older adults, technological solutions are increasingly being considered to facilitate caregiving. This research investigates the perspectives of 20 caregiving dyads on VGo, a telepresence social robot with features designed to support caregiving. Care recipients (CRs), aged 65 and older, diagnosed with Alzheimer’s disease and related dementias, along with their primary caregivers (CGs), evaluated the robot through an online interview study. The interviews integrated informative videos showcasing VGo’s features and functions. Insights from the interviews revealed diverse expectations, interests, and reservations. The majority of CGs and their CRs perceived the robot’s features as beneficial. In particular, the voice command capability was appreciated as an alternative to using smartphones and as a way to manage home appliances. The community feature, however, did not align well with many participants’ lifestyles, and participants had a number of suggestions to enhance the robot’s notification function. Based on the interview results, the study offers a set of design recommendations for telepresence social robots in home caregiving contexts. This investigation highlights the promise of social robots in caregiving contexts and underscores the need for further improvements to ensure they fit users’ needs. Full article
(This article belongs to the Special Issue Social Robots for the Human Well-Being)
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18 pages, 2931 KB  
Article
Application ICP-OES to Multielement Analysis on Plastic Waste and Blends with Vacuum Gas Oil: Developing a Sample Preparation Protocol
by Laura Poirier, Hye-Kyung Timken and Francisco Lopez-Linares
Processes 2024, 12(11), 2339; https://doi.org/10.3390/pr12112339 - 24 Oct 2024
Cited by 1 | Viewed by 1861
Abstract
This paper introduces a new methodology for a routine metal analysis of plastic waste (PW) and PW blended with petroleum feedstock such as vacuum gas oil and VGO (PW/VGO). For such purposes, recycled polyethylene and polypropylene plastic were selected to mimic the potential [...] Read more.
This paper introduces a new methodology for a routine metal analysis of plastic waste (PW) and PW blended with petroleum feedstock such as vacuum gas oil and VGO (PW/VGO). For such purposes, recycled polyethylene and polypropylene plastic were selected to mimic the potential feeds to be integrated at the Fluid Catalytic Cracking unit (FCC) to produce valuable products. Elements such as P, Ca, Al, Mg, Na, Zn, B, Fe, Ti, and Si were included in the method development. Different sample preparation methods were evaluated, such as microwave-assisted acid digestion (MWAD) and dry/wet ashing, followed by a fusion of the ash with lithium borate flux. Some PW homogenization pretreatments, such as cryogenic grinding and hot press molding, were also covered. The finding of this work suggests that MWAD with HNO3 and H2O2 is adequate for both types of samples and is the quickest sample preparation; however, the sample needed to be homogenized, and recoveries for Si and Ti may be biased for PW due to the limited solubilities of these elements in the nitric acid media. Carbon removal is required before fusion sample preparation and analysis due to the amount of carbon in PW samples. The sample needed to be homogenized for wet ash fusion but not for the pre-ash (dry) method. A benefit to the damp ash pretreatment is that the ash for the sample was created in the same crucible used for fusion digestion, avoiding material loss during sample management. Fusion from wet ash or carbon removal allowed for better acid solubility for Si and Ti in PW. The results of the PW samples evaluated matched well with those of both sample preparation methodologies. For most elements, precision was <10% regardless of the sample preparation; however, Fe and P had some variation using wet ash fusion, possibly due to contamination in an open digestion system or variation due to being close to the method limit of quantification (LOQ). The methodology reported here is robust enough to be implemented as routine analysis in any laboratory facility. Full article
(This article belongs to the Section Manufacturing Processes and Systems)
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18 pages, 2415 KB  
Article
Effect of Residual Cuts on Deactivation of Hierarchical Y Zeolite-Based Catalysts during Co-Processing of Vacuum Gas Oil (VGO) with Atmospheric Residue (ATR)
by Jayson Fals, Esneyder Puello-Polo and Edgar Márquez
Molecules 2024, 29(19), 4753; https://doi.org/10.3390/molecules29194753 - 8 Oct 2024
Viewed by 1170
Abstract
The influence of residual cuts on the deactivation of hierarchical Y zeolite-based catalysts during the co-processing of vacuum gas oil (VGO) with atmospheric residue (ATR) was investigated. The experiments were conducted in a laboratory-scale MAT-type reactor. The conversion of VGO, ATR, and their [...] Read more.
The influence of residual cuts on the deactivation of hierarchical Y zeolite-based catalysts during the co-processing of vacuum gas oil (VGO) with atmospheric residue (ATR) was investigated. The experiments were conducted in a laboratory-scale MAT-type reactor. The conversion of VGO, ATR, and their 70:30 (mass basis) mixture was examined using two composite catalysts: Cat.Y.0.00 and Cat.Y.0.20. The operating conditions closely resembled those of the commercial catalytic cracking process (550 °C and contact times of 10 to 50 s). When ATR was processed individually, the conversion remained below 50 wt%. However, significant improvements in conversion rates were achieved and catalyst deactivation was mitigated when ATR was co-processed with VGO. Notably, the BET surface area and average mesopore volume were adversely impacted by ATR, which also led to the accumulation of high levels of metals and nitrogen on the spent catalyst, detrimentally affecting its acidic and structural properties. Moreover, substantial coke deposition occurred during ATR cracking. The soluble and insoluble coke analysis revealed H/C ratio values of up to 0.36, indicative of polycondensed coke structures with more than ten aromatic rings. The nature of the coke was confirmed through TPO and FTIR analyses. Interestingly, the CatY.0.20 catalyst exhibited less activity loss, retaining superior acid and structural properties. Co-processing Colombian atmospheric residue with ATR loadings of 30 wt% (higher than the typical 20 wt%) in catalysts formulated with hierarchical zeolites presents a promising alternative for commercial applications. This research opens avenues for optimizing catalytic cracking processes. Full article
(This article belongs to the Special Issue Catalysts: New Materials for Green Chemistry)
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21 pages, 8385 KB  
Article
On the Integration of VLBI Observations to GENESIS into Global VGOS Operations
by David Schunck, Lucia McCallum and Guifré Molera Calvés
Remote Sens. 2024, 16(17), 3234; https://doi.org/10.3390/rs16173234 - 31 Aug 2024
Cited by 3 | Viewed by 1692
Abstract
The upcoming European Space Agency (ESA) satellite mission GENESIS is an Earth-orbiting satellite carrying instruments of all four space geodetic techniques. The onboard transmitter for Very Long Baseline Interferometry (VLBI) will allow the observation of the satellite with VLBI radio telescopes. The objective [...] Read more.
The upcoming European Space Agency (ESA) satellite mission GENESIS is an Earth-orbiting satellite carrying instruments of all four space geodetic techniques. The onboard transmitter for Very Long Baseline Interferometry (VLBI) will allow the observation of the satellite with VLBI radio telescopes. The objective of this study is to investigate the integration of VLBI observations of GENESIS into the operations of the VLBI Global Observing System (VGOS). Based on both current and foreseeable modern VGOS antenna networks, we consider the realistic observability of both geodetic radio sources and GENESIS. We conduct a comprehensive scheduling and perform extensive simulations of the VLBI observations. We assume that observations of GENESIS are scheduled within regular, geodetic experiments. The integration of GENESIS as an additional source in the scheduling results in a minimal degradation in the geodetic parameter estimation of station positions and dUT1 of less than 0.09 mm and 0.06 μs, respectively. The results suggest to schedule scans of GENESIS at intervals of about 5 min to limit the decrease in the number of observations of geodetic sources to less than 5% with respect to schedules containing only geodetic radio sources. The schedules for 24 h experiments comprise about 150 to 200 scans and 1000 to 5000 observations of GENESIS, depending on the size of the utilized network. The frame tie accuracy between the VLBI and GENESIS frames is assessed in the form of station positions, which are solely estimated from observations of GENESIS. Multiple 24 h experiments are simulated over 52 weeks with assumed session cadences of two to three experiments per week. By stacking the normal equations from three months of experiments, we obtain station position estimates with a precision of less than 10 mm. After 12 months, the repeatabilites are reduced to less than 5 mm. Full article
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14 pages, 1769 KB  
Article
Hierarchical Y Zeolite-Based Catalysts for VGO Cracking: Impact of Carbonaceous Species on Catalyst Acidity and Specific Surface Area
by Jayson Fals, Juan Francisco Garcia-Valencia, Esneyder Puello-Polo, Fernando Tuler and Edgar Márquez
Molecules 2024, 29(13), 3085; https://doi.org/10.3390/molecules29133085 - 28 Jun 2024
Cited by 5 | Viewed by 1849
Abstract
The performance of catalysts prepared from hierarchical Y zeolites has been studied during the conversion of vacuum gas oil (VGO) into higher-value products. Two different catalysts have been studied: CatY.0.00 was obtained from the standard zeolite (Y-0.00-M: without alkaline treatment) and CatY.0.20 was [...] Read more.
The performance of catalysts prepared from hierarchical Y zeolites has been studied during the conversion of vacuum gas oil (VGO) into higher-value products. Two different catalysts have been studied: CatY.0.00 was obtained from the standard zeolite (Y-0.00-M: without alkaline treatment) and CatY.0.20 was prepared from the desilicated zeolite (Y-0-20-M: treated with 0.20 M NaOH). The cracking tests were carried out in a microactivity test (MAT) unit with a fixed-bed reactor at 550 °C in the 20–50 s reaction time range, with a catalyst mass of 3 g and a mass flow rate of VGO of 2.0 g/min. The products obtained were grouped according to their boiling point range in dry gas (DG), liquefied petroleum gas (LPG), naphtha, and coke. The results showed a greater conversion and selectivity to gasoline with the CatY.0.20 catalyst, along with improved quality (RON) of the C5–C12 cut. Conversely, the CatY.0.00 catalyst (obtained from the Y-0.00-M zeolite) showed greater selectivity to gases (DG and LPG), attributable to the electronic confinement effect within the microporous channels of the zeolite. The nature of coke has been studied using different analysis techniques and the impact on the catalysts by comparing the properties of the fresh and deactivated catalysts. The coke deposited on the catalyst surfaces was responsible for the loss of activity; however, the CatY.0.20 catalyst showed greater resistance to deactivation by coke, despite showing the highest selectivity. Given that the reaction occurs in the acid sites of the zeolite and not in the matrix, the increased degree of mesoporosity of the zeolite in the CatY.0.20 catalyst facilitated the outward diffusion of products from the zeolitic channels to the matrix, thereby preserving greater activity. Full article
(This article belongs to the Special Issue New Insights into Porous Materials in Adsorption and Catalysis)
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15 pages, 6762 KB  
Article
Qualitative Analysis of Nitrogen and Sulfur Compounds in Vacuum Gas Oils via Matrix-Assisted Laser Desorption Ionization Time of Flight Mass Spectrometry
by Morio Ueda, Jongbeom Lee, Hyeonseok Yi, Gang-Ho Lee, Yu-Jin Kim, Geon-Hee Kim, Kyeongseok Oh, Seong-Ho Yoon, Koji Nakabayashi and Joo-Il Park
Molecules 2024, 29(11), 2508; https://doi.org/10.3390/molecules29112508 - 26 May 2024
Cited by 1 | Viewed by 1745
Abstract
Analysis of the heavy fractions in crude oil has been important in petroleum industries. It is well known that heavy fractions such as vacuum gas oils (VGOs) include heteroatoms, of which sulfur and nitrogen are often characterized in many cases. We conducted research [...] Read more.
Analysis of the heavy fractions in crude oil has been important in petroleum industries. It is well known that heavy fractions such as vacuum gas oils (VGOs) include heteroatoms, of which sulfur and nitrogen are often characterized in many cases. We conducted research regarding the molecular species analysis of VGOs. Further refine processes using VGOs are becoming important when considering carbon recycling. In this work, we attempted to classify compounds within VGOs provided by Kuwait Institute for Scientific Research. Two VGOs were priorly distillated from Kuwait Export crude and Lower Fars crude. Quantitative analysis was performed mainly using matrix-assisted laser desorption ionization time of flight mass spectrometry (MALDI-TOFMS). MALDI-TOF-MS has been developed for analyzing high-molecular-weight compounds such as polymer and biopolymers. As matrix selection is one of the most important aspects in MALDI-TOFMS, the careful selection of a matrix was firstly evaluated, followed by analysis using a Kendrick plot with nominal mass series (z*). The objective was to evaluate if this work could provide an effective classification of VGOs compounds. The Kendrick plot is a well-known method for processing mass data. The difference in the Kendrick mass defect (KMD) between CnH2n−14S and CnH2n−20O is only 0.0005 mass units, which makes it difficult in general to distinguish these compounds. However, since the z* value showed effective differences during the classification of these compounds, qualitative analysis could be possible. The analysis using nominal mass series showed the potential to be used as an effective method in analyzing heavy fractions. Full article
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14 pages, 1201 KB  
Article
Hydrocracking of a HDPE/VGO Blend: Influence of Catalyst-to-Feed Ratio on Fuel Yield and Composition
by Francisco J. Vela, Roberto Palos, Javier Bilbao, José M. Arandes and Alazne Gutiérrez
Catalysts 2024, 14(3), 203; https://doi.org/10.3390/catal14030203 - 19 Mar 2024
Cited by 3 | Viewed by 2374
Abstract
The effects that the catalyst-to-feed ratio have on the yields of products and composition of the naphtha and light cycle oil (LCO) fractions in the hydrocracking of a blend composed of high-density polyethylene (HDPE) and vacuum gasoil (VGO) using a PtPd/HY catalyst were [...] Read more.
The effects that the catalyst-to-feed ratio have on the yields of products and composition of the naphtha and light cycle oil (LCO) fractions in the hydrocracking of a blend composed of high-density polyethylene (HDPE) and vacuum gasoil (VGO) using a PtPd/HY catalyst were assessed. The hydrocracking runs were carried out in a batch reactor fixing the following operation conditions: 420 °C, 80 bar, 120 min and an HDPE-to-VGO ratio of 0.2 gHDPE gVGO−1, varying the catalyst-to-feed mass ratio within the 0.05–0.1 gcatalyst gfeed−1 range. The obtained results exposed that a catalyst-to-feed mass ratio of 0.075 gcatalyst gfeed−1 provided the best results, since the conversion of the heavy cycle oil (HCO) fraction and of the HDPE offered quite high values (73.1 and 63.9%, respectively) without causing an excessive overcracking in the form of gas products (the yield of gases was of 25%). Moreover, an interesting yield of naphtha (37.0 wt%) with an RON within the commercial standards (92.5) was obtained. With regard to coke formation, not-so-developed structures were formed for a catalyst-to-feed mass ratio of 0.075 gcatalyst gfeed−1, easing their combustion and presumably extending the lifespan of the catalyst. Full article
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25 pages, 4979 KB  
Article
Artificial Intelligence for Hybrid Modeling in Fluid Catalytic Cracking (FCC)
by Jansen Gabriel Acosta-López and Hugo de Lasa
Processes 2024, 12(1), 61; https://doi.org/10.3390/pr12010061 - 27 Dec 2023
Cited by 8 | Viewed by 3377
Abstract
This study reports a novel hybrid model for the prediction of six critical process variables of importance in an industrial-scale FCC (fluid catalytic cracking) riser reactor: vacuum gas oil (VGO) conversion, outlet riser temperature, light cycle oil (LCO), gasoline, light gases, and coke [...] Read more.
This study reports a novel hybrid model for the prediction of six critical process variables of importance in an industrial-scale FCC (fluid catalytic cracking) riser reactor: vacuum gas oil (VGO) conversion, outlet riser temperature, light cycle oil (LCO), gasoline, light gases, and coke yields. The proposed model is developed via the integration of a computational particle-fluid dynamics (CPFD) methodology with artificial intelligence (AI). The adopted methodology solves the first principle model (FPM) equations numerically using the CPFD Barracuda Virtual Reactor 22.0® software. Based on 216 of these CPFD simulations, the performance of an industrial-scale FCC riser reactor unit was assessed using VGO catalytic cracking kinetics developed at CREC-UWO. The dataset obtained with CPFD is employed for the training and testing of a machine learning (ML) algorithm. This algorithm is based on a multiple output feedforward neural network (FNN) selected to allow one to establish correlations between the riser reactor feeding conditions and its outcoming parameters, with a 0.83 averaged regression coefficient and an overall RMSE of 1.93 being obtained. This research underscores the value of integrating CPFD simulations with ML to optimize industrial processes and enhance their predictive accuracy, offering significant advancements in FCC riser reactor unit operations. Full article
(This article belongs to the Special Issue Chemical Process Modelling and Simulation)
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22 pages, 3045 KB  
Article
Alternative Options for Ebullated Bed Vacuum Residue Hydrocracker Naphtha Utilization
by Dicho Stratiev, Ivelina Shishkova, Mihail Ivanov, Rosen Dinkov, Vesislava Toteva, Daniela Angelova, Iliyan Kolev, Mariana Tavlieva and Dobromir Yordanov
Processes 2023, 11(12), 3410; https://doi.org/10.3390/pr11123410 - 12 Dec 2023
Cited by 1 | Viewed by 2032
Abstract
The vacuum residue hydrocracker naphtha (VRHN) is a chemically unstable product that during storage changes its colour and forms sediments after two weeks. It cannot be directly exported from the refinery without improving its chemical stability. In this research, the hydrotreatment of H-Oil [...] Read more.
The vacuum residue hydrocracker naphtha (VRHN) is a chemically unstable product that during storage changes its colour and forms sediments after two weeks. It cannot be directly exported from the refinery without improving its chemical stability. In this research, the hydrotreatment of H-Oil naphtha with straight run naphtha in a commercial hydrotreater, its co-processing with fluid catalytic cracking (FCC) gasoline in a commercial Prime-G+ post-treater, and its co-processing with vacuum gas oil (VGO) in a commercial FCC unit were discussed. The hydrotreatment improves the chemical stability of H-Oil naphtha and reduces its sulphur content to 3 ppm. The Prime-G+ co-hydrotreating increases the H-Oil naphtha blending research octane number (RON) by 6 points and motor octane number (MON) by 9 points. The FCC co-cracking with VGO enhances the blending RON by 11.5 points and blending MON by 17.6 points. H-Oil naphtha conversion to gaseous products (C1–C4 hydrocarbons) in the commercial FCC unit was found to be 50%. The use of ZSM 5 containing catalyst additive during processing H-Oil naphtha showed to lead to FCC gasoline blending octane enhancement by 2 points. This enabled an increment of low octane number naphtha in the commodity premium near zero sulphur automotive gasoline by 2.4 vol.% and substantial improvement of refinery margin. The processing of H-Oil naphtha in the FCC unit leads also to energy saving as a result of an equivalent lift steam substitution in the FCC riser. Full article
(This article belongs to the Special Issue Processes in 2023)
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26 pages, 6163 KB  
Article
Industrial Investigation of the Combined Action of Vacuum Residue Hydrocracking and Vacuum Gas Oil Catalytic Cracking While Processing Different Feeds and Operating under Distinct Conditions
by Dicho Stratiev, Vesislava Toteva, Ivelina Shishkova, Svetoslav Nenov, Dimitar Pilev, Krassimir Atanassov, Vesselina Bureva, Svetlin Vasilev and Danail Dichev Stratiev
Processes 2023, 11(11), 3174; https://doi.org/10.3390/pr11113174 - 7 Nov 2023
Cited by 12 | Viewed by 3211
Abstract
Ebullated bed vacuum residue hydrocracking and fluid catalytic cracking (FCC) are among the most profitable processes in modern refining. Their optimal performance is vital for petroleum refining profitability. That is why a better understanding of their combined action and the interrelations between these [...] Read more.
Ebullated bed vacuum residue hydrocracking and fluid catalytic cracking (FCC) are among the most profitable processes in modern refining. Their optimal performance is vital for petroleum refining profitability. That is why a better understanding of their combined action and the interrelations between these two heavy oil conversion processes in a real-world refinery could provide valuable information for further performance optimization. Nine distinct petroleum crudes belonging to the extra light, light, and medium petroleum crude types were processed in the LUKOIL Neftohim Burgas refinery to study the combined performance of two processes: FCC of vacuum gas oil and ebullated bed vacuum residue H-Oil hydrocracking. The operating conditions along with the characterization data of the feeds and products of both processes were evaluated through the employment of intercriteria analysis to define the variables with statistically significant relationships. Maple 2023 Academic Edition mathematics software was used to develop models to predict the vacuum residue conversion level under different operating conditions. The plug flow reactor model with an activation energy of 215 kJ/mol and a reaction order of 1.59 was found to provide the highest accuracy of vacuum residue conversion, with an average absolute deviation of 2.2%. H-Oil yields were found to correlate with the vacuum residue conversion level and the content of FCC slurry oil (SLO), the recycling of partially blended fuel oil, a material boiling point below 360 °C, and the vacuum gas oil (VGO) in the H-Oil feed. FCC conversion was found to depend on the H-Oil VGO content in the FCC feed and the content of FCC SLO in the H-Oil feed. Full article
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