Search Results (428)

This study presents an acoustic membrane design utilizing a thin foil sound resonance mechanism to enhance sound absorption and insulation performance. The membranes incorporate single-layer and double-layer structures featuring parallel foil square wedge-shaped coffers and a flat bottom panel, separated by air cavities. The enclosed air cavity significantly improves the sound insulation capability of the acoustic membrane. Parametric studies were conducted to investigate key factors affecting the sound transmission loss (STL) of the proposed acoustic membrane. The analysis examined the influence of foil thickness, substrate thickness, and back cavity depth on acoustic performance. Results demonstrate that the membrane structure enriches vibration modes in the 500–6000 Hz frequency range, exhibiting multiple acoustic attenuation peaks and broader noise reduction bandwidth (average STL of 40–55 dB across the researched frequency range) compared to conventional resonant cavities and membrane-type acoustic metamaterials. The STL characteristics can be tuned across different frequency bands by adjusting the back cavity depth, foil thickness, and substrate thickness. Experimental validation was performed through noise reduction tests on an air compressor pump. Comparative acoustic measurements confirmed the superior noise attenuation performance and practical applicability of the proposed membrane over conventional acoustic treatments. Compared to uniform foil resonators, the combination of plastic and steel materials with single-layer and double-layer membranes reduced the overall sound level (OA) by an additional 2–3 dB, thereby offering exceptional STL performance in the low- to medium-frequency range. These lightweight, easy-to-manufacture membranes exhibit considerable potential for noise control applications in household appliances and industrial settings. Full article

The incidence of fire accidents resulting from refrigerant leaking following the rupture of air conditioning condenser tubes has escalated in recent years. Corrosion from carboxylic acid is a primary cause in the rupture of copper tubes. The influence of lubricating oil and iron filings generated by the wear of air conditioning compressors on the corrosion of condenser copper tubes is rarely mentioned in the existing research. In order to simulate the environmental conditions inside the air conditioning unit, this study utilizes acetic acid vapor to corrode copper tubes and explores the effects of lubricating oil and iron powder on copper tube corrosion. The results demonstrate that copper corrosion follows a dendritic corrosion pattern, achieving a maximum depth of 51 μm after 28 days in 1% acetic acid vapor. A small amount of copper hydroxy acetate appears in the early stage. Copper hydroxy acetic and basic carbonate copper are converted into acetic acid copper hydrate as the acetic acid vapor increases over time. The ultimate products appear as turquoise-blue crystals. POE lubricant diminishes the corrosion rate by establishing an oil layer barrier that mitigates the volatilization of acetic acid. Iron powder preferentially reacts with acetic acid to initially protect the copper tube. The Fe³⁺ produced oxidizes the copper in acetic acid, hence the concentration of copper acetate rises, which facilitates the crystallization of copper acetate. Full article

This paper presents a calibrated and dynamically responsive simulation framework for hybrid energy systems that integrate Proton Exchange Membrane Fuel Cells (PEMFCs) and batteries, targeting applications in light commercial vehicles (LCVs). The aim is to support the design and assessment of energy management strategies (EMS) under realistic operating conditions. A publicly available PEMFC model is used as the starting point. To improve its representativeness, calibration is performed using experimental polarization curve data, enhancing the accuracy of the stack voltage model, and the air compressor model—critical for maintaining stable fuel cell operation—is adjusted to reflect measured transient responses, ensuring realistic system behavior under varying load demands. Quantitatively, the calibration results are strong: the R² values of both the fuel cell polarization curve and the overall system efficiency are around 0.99, indicating excellent agreement with experimental data. The calibrated model is embedded within a complete hybrid vehicle powertrain simulation, incorporating longitudinal dynamics and control strategies for power distribution between the battery and fuel cells. Simulations conducted under WLTP driving cycles confirm the model’s ability to replicate key behaviors of PEMFC-battery hybrid systems, particularly with respect to dynamic energy flow and system response. In conclusion, this work provides a reliable and high-fidelity simulation environment based on empirical calibration of key subsystems, which is well suited for the development and evaluation of advanced EMS algorithms. Full article

Conical screw compressors are equipment used to compress air or other gases, using a mechanism consisting of two conically shaped rotors (screws), which rotate one inside the other. This specific design offers advantages in terms of its efficiency, durability and compactness. These compressors are characterized by high efficiency, efficient compression, low air loss, durability, compact dimensions and silent operation. In conical screw compressors, the screw axes are arranged at an angle, due to the conical shape of the screws. This arrangement allows for the progressive compression of the gas as it advances along the screws. On the one hand, the arrangement of the axes and the conical shape of the screws contribute significantly to the high performance of this type of compressor, but on the other hand, this shape makes it difficult to profile these active elements. The screw profiles of conical screw compressors are mutually enveloping, and this aspect is essential for the correct operation of the compressor. In this paper, a new algorithm for profiling the compressor’s external rotor starting from a known internal rotor shape is proposed. The proposed algorithm was developed at “Dunarea de Jos” University of Galati and was based on the observation that the compression chambers in conical screw compressors are sealed according to a curve that follows the axial section of the two screws, in a plane determined by their axes. Practically, the two screws admit a common contour of the axial section in the plane determined by their axes. Taking this aspect into account, the transverse profile of the outer screw can be determined by identifying the positions where contact will take place with the points belonging to the transverse profile of the inner screw. In order to verify the viability of this method, the volume occupied by the inner screw during its relative movement with respect to the outer screw was determined. This volume was compared with the volume of the outer rotor cavity, with the result demonstrating the identity of the two volumes. Full article

Fossil fuels, including coal, are a basis of energy systems in many countries worldwide. However, coal mining is associated with several difficulties, which include high temperatures within the coal mining area. It causes a need for cooling for safety reasons and also for the comfort of miners’ work. Typical cooling systems in mines are based on central systems, in which chilled water is generated in the compressor or absorption coolers on the ground and transported via pipelines to the air coolers in the areas of mining. The progressive mining operation causes a gradual increase in the distance between chilled water generators and air coolers, causing a decrease in the efficiency of the entire system and insufficient cooling capacity. As a result, it is necessary to increase the diameter of the chilled water pipelines and increase the cooling capacity of the chillers, which is associated with additional investment and technical problems. One solution to this problem may be the use of so-called ice slurry instead of chilled water in the existing mine cooling system. This article presents the cooling system, located in the mine LW Bogdanka S.A., based on ice slurry. The structure of the system and its key parameters are presented. The results show that switching from cooling water to ice slurry allowed the cooling capacity of the entire system to increase by 50% while maintaining the existing piping. This demonstrates the very high potential for the use of ice slurry, not only in mines, but wherever further increases in piping diameters to maintain the required cooling capacity are not possible or cost-effective. Full article

In air-conditioning compressors operating under ultra-low temperature conditions, both the rotational speed and load torque are at high levels, demanding pump motors that offer high efficiency and high power at high speeds. Electrically excited synchronous motors (EESMs) satisfy these operational requirements by leveraging their inherent wide-speed field-weakening capability and superior high-speed performance characteristics. Current research on EESM primarily targets electric vehicle applications, with a high-efficiency design focused on medium and low speeds. Excitation design under constant-power–speed extension remains insufficiently explored. To address it, this paper proposes an EESM design methodology optimized for high-speed efficiency and constant-power excitation control. Key EESM parameters are determined through a dynamic phasor diagram, and design methods for turn number, split ratio, and other parameters are proposed to extend the high-efficiency region into the high-speed range. Additionally, a power output modulation strategy in the field-weakening region is introduced, enabling dynamic high-power regulation at high speed through excitation adjustment. Compared to similarly sized PMSMs, the proposed EESM exhibits consistently superior efficiency beyond 10,000 rpm, delivering 19% and 49% higher power output at 12,000 rpm and 14,000 rpm, respectively, relative to conventional pump-drive PMSMs. Experimental validation via a prototype confirms excellent high-speed efficiency and sustained constant-power performance, in alignment with the design targets. Full article

The concept of static and dynamic reservoirs is presented, and their performances are evaluated. The static reservoir is a simple reservoir with constant volume, and the dynamic one has a volume which varies as a function of the position of an internal piston coupled to a spring. The spring is compressed when the pressure in the chamber rises and exerts a proportional force on it. The two reservoirs are components to be used in compressed air energy storage systems. The study comprises a model of the compression machine as well as models of the two reservoirs. The filling processes are simulated, and the different variables are represented as a function of time. A reduced scale experimentation set-up is presented, and its behavior is first simulated. Then. the results are compared to the experimental records. Full article

The decarbonization of residential cooling systems requires innovative solutions to overcome the mismatch between the renewable energy availability and demand. Integrating latent thermal energy storage (LTES) with heat pump/air conditioning (HP/AC) units can help balance energy use and enhance efficiency. However, the dynamic behavior of such integrated systems, particularly under low-load conditions, remains underexplored. This study investigates a 5 kW HP/AC unit coupled with an 18 kWh LTES system using a bio-based Phase Change Material (PCM) with a melting temperature of 9 °C. Two configurations were tested: charging the LTES using either a thermostatic bath or the HP/AC unit. Key parameters such as the stored energy, temperature distribution, and cooling capacity were analyzed. The results show that, under identical conditions (2 °C inlet temperature, 16 L/min flow rate), the energy stored using the HP/AC unit was only 6.3% lower than with the thermostatic bath. Nevertheless, significant cooling capacity fluctuations occurred with the HP/AC unit due to compressor modulation and anti-frost cycles. The compressor frequency varied from 75 Hz to 25 Hz, and inefficient on-off cycling appeared in the final phase, when the power demand dropped below 1 kW. These findings highlight the importance of integrated system design and control strategies. A co-optimized HP/AC–LTES setup is essential to avoid performance degradation and to fully exploit the benefits of thermal storage in residential cooling. Full article

This study addresses the parallel operation of multiple compressor units in the gas injection process of gas storage facilities. A multi-objective optimization model based on the NSGA-II algorithm is proposed to maximize gas injection volume while minimizing energy consumption. Thermodynamic models of compressors and flow–heat transfer models of air coolers are established. The influence of key factors, including inlet and outlet pressures, temperatures, and natural gas composition, on compressor performance is analyzed using the control variable method. The results indicate that the first-stage inlet pressure has the most significant impact on gas throughput, and higher compression ratios lead to increased specific energy consumption. The NSGA-II algorithm is applied to optimize compressor start–stop strategies and air cooler speed matching under high, medium, and low compression ratio conditions. This study reveals that reducing the compression ratio significantly enhances the energy-saving potential. Under the investigated conditions, adjusting air cooler speed can achieve approximately 2% energy savings at high compression ratios, whereas at low compression ratios, the energy-saving potential reaches up to 8%. This research provides theoretical guidance and technical support for the efficient operation of gas storage compressor units. Full article

The aviation sector significantly contributes to environmental challenges, including global warming and greenhouse gas emissions, due to its reliance on fossil fuels. Fuel cells present a viable alternative to conventional propulsion systems. In the context of light aircraft applications, proton exchange membrane fuel cells (PEMFCs) have recently attracted growing interest as a substitute for internal combustion engines (ICEs). However, their performance is highly sensitive to altitude variations, primarily due to limitations in compressor efficiency and instability in cathode pressure. To address these challenges, this research presents a comprehensive numerical model that couples a PEMFC system with a dynamic air compressor model under altitude-dependent conditions ranging from 0 to 3000 m. Iso-efficiency lines were integrated into the compressor map to evaluate its behavior across varying environmental parameters. The study examines key fuel cell stack characteristics, including voltage, current, and net power output. The results indicate that, as altitude increases, ambient pressure and air density decrease, causing the compressor to work harder to maintain the required compression ratio at the cathode of the fuel cell module. This research provides a detailed prediction of compressor efficiency trends by implementing iso-efficiency lines into the compressor map, contributing to sustainable aviation and aligning with global goals for low-emission energy systems by supporting cleaner propulsion technologies for lightweight aircraft. Full article

A highly loaded axial flow compressor often leads to significant flow separation, resulting in increased pressure loss and deterioration of the pressure increase ability. Improving flow separation within a compressor is crucial for enhancing aeroengine performance. This study proposes adding a fin structure to the jet cavity of the Coanda jet cascade to improve flow separation at the trailing edge and corner area. The fin structure is optimized using response surface technique and a multi-objective genetic algorithm based on numerical simulation, enabling more effective control of the simultaneous separation of the boundary corner and trailing edge of the layer. The response surface model developed in this study is accurately validated. The numerical results demonstrate a 2.13% reduction in the optimized blade total pressure loss coefficient and a 12.74% reduction in the endwall loss coefficient compared to those of the original unfinned construction under the same air injection conditions. The optimization procedure markedly improves flow separation in the compressor, leading to a considerable decrease in the volume of low-energy fluid on the blade’s suction surface, particularly in the corner area. The aerodynamic performance of the high-load cascade is enhanced. Full article

In this study, the effects of different heat sink designs on the cold side of the modules in a thermoelectric generator (TEG) system placed between the compressor and the intercooler of a turbocharged tractor on the system performance were numerically analyzed. In the current literature, heat sinks used in TEG modules generally consist of plate fins. In this study, by using perforated and slotted fins, the thermal boundary layer behaviors were changed and there was an attempt to increase the heat transfer from the cold surface compared to plate fins. Thus, the performance of the TEG system was also increased. When looking at the literature, it is seen that there are studies which aim to increase the performance of TEG modules by changing the dimensions of p and n type semiconductors. However, there is no study aiming to increase the performance of TEG modules by making changes on the plate fins of the heat sinks used in these modules and thus increasing the heat transfer amount. In this respect, this study offers important results for the literature. According to the numerical analysis results, the total TEG output power, output voltage, and thermal efficiency obtained for S0.5H15 were 6.2%, about 3%, and about 5% higher than those for PF, respectively. In addition, the pressure drop values obtained for different heat sinks, except for aluminum foam, were approximately close to each other. In cases with TEG systems where different heat sinks were used, the intercooler inlet air temperatures decreased by approximately 3.4–3.5% compared to the case without the TEG system. This indicates that the use of TEG will positively affect the improvement in engine efficiency. Full article

Road transport plays a significant role in the economic growth of a country. Conventional internal combustion engines (ICEs) are widely used in automobiles, with an efficiency range of 25% to 35%, while the remaining energy is lost through cooling and exhaust gases. Additionally, two parasitic loads—the alternator and the air conditioning (AC) compressor—are driven by the ICE via a belt, further reducing efficiency. In this paper, energy and exergy analysis of the waste heat of exhaust gases has been performed for automobiles equipped with ICEs, i.e., R06A, F8B, K10B, 2NZ-FE, and 2ZR-FE, to evaluate their potential to drive these parasitic loads. The working cycles of these ICE models were simulated using a zero-dimensional MATLAB model based on fundamental governing equations. The results indicate that approximately 10–40 kW of energy is lost through exhaust gases under varying operating conditions for the examined ICEs. The average exhaust gas temperature and mass flow rate for these ICEs are approximately 900 K and 0.016 kg/s, respectively. Based on these findings, an E-turbine retrofit system is proposed to operate under these conditions, recovering exhaust energy to power the alternator and AC compressor. The results showed that the E-turbine generated 6.8 kW of mechanical power, which was converted into 4 kW of electrical power by the generator. This electrical power was used to supply the parasitic loads, thereby enhancing the overall efficiency of ICE. Full article

To promote renewable energy utilization and enhance the environmental friendliness of refrigerants, this study presents a novel experimental investigation on a transcritical CO₂ double-evaporator heat pump water heater integrating both air and water sources, designed for high-temperature hot water production. A key innovation of this work lies in the integration of an ejector into the dual-source system, aiming to improve system performance and energy efficiency. This study systematically compares the conventional circulation mode and the proposed ejector-assisted circulation mode in terms of system performance, exergy efficiency, and the economic payback period. Experimental results reveal that the ejector-assisted mode not only achieves a higher water outlet temperature and reduces compressor power consumption but also improves the system’s exergy efficiency by 6.6% under the condition of the maximum outlet water temperature. Although the addition of the ejector increases initial manufacturing and maintenance costs, the payback periods of the two modes remain nearly the same. These findings confirm the feasibility and advantage of incorporating an ejector into a transcritical CO₂ compression/ejection heat pump system with integrated air and water sources, offering a promising solution for efficient and environmentally friendly high-temperature water heating applications. Full article

Compressed air energy storage (CAES) systems represent a critical technological solution for addressing power grid load fluctuations by generating electrical power during peak load periods and storing energy during low load periods. As a prominent branch of CAES, isothermal compressed air energy storage (ICAES) systems have attracted significant research attention due to their elimination of requirements for high-temperature storage chambers and high-temperature compressors. Implementing constant-pressure operation in air storage reservoirs not only enhances energy storage density but also improves system safety. However, existing constant-pressure air storage methodologies necessitate supplementary infrastructure, such as high-pressure water reservoirs or elevated hydraulic columns, thereby escalating capital expenditures. This study introduces a novel constant-pressure air storage strategy for ICAES systems utilizing a linear-driven liquid piston mechanism. The proposed approach achieves constant-pressure air storage through the dual-mode operation strategies of buffer tanks (CBA and CBP modes) and hydraulic cylinders (CPP and CPW modes), eliminating the requirement for an auxiliary high-pressure apparatus or extensive civil engineering modifications. A prototype two-stage constant-pressure ICAES architecture was proposed, integrating low-pressure equipment with liquid pistons and providing detailed operational processes for preconditioning, energy storage, and power generation. A comprehensive mathematical model of the system is developed and validated through process simulation and performance characterization of a 100 kWh capacity system. It demonstrates that under operational conditions of 1 MPa of low pressure and 5 MPa of storage pressure, the system achieves an efficiency of 74.0% when the low-pressure equipment and liquid piston exhibit efficiencies of 85% and 90%, respectively. Furthermore, parametric analysis reveals a negative correlation between system efficiency and low-pressure parameters. Full article