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23 pages, 1632 KB  
Review
Borophene: Synthesis, Properties and Experimental H2 Evolution Potential Applications
by Eric Fernando Vázquez-Vázquez, Yazmín Mariela Hernández-Rodríguez, Omar Solorza-Feria and Oscar Eduardo Cigarroa-Mayorga
Crystals 2025, 15(9), 753; https://doi.org/10.3390/cryst15090753 (registering DOI) - 25 Aug 2025
Abstract
Borophene, a two-dimensional (2D) allotrope of boron, has emerged as a highly promising material owing to its exceptional mechanical strength, electronic conductivity, and diverse structural phases. Unlike graphene and other 2D materials, borophene exhibits inherent anisotropy, flexibility, and metallicity, offering unique opportunities for [...] Read more.
Borophene, a two-dimensional (2D) allotrope of boron, has emerged as a highly promising material owing to its exceptional mechanical strength, electronic conductivity, and diverse structural phases. Unlike graphene and other 2D materials, borophene exhibits inherent anisotropy, flexibility, and metallicity, offering unique opportunities for advanced nanotechnological applications. This review presents a comprehensive summary of recent progress in borophene synthesis methods, highlighting both bottom–up strategies such as chemical vapor deposition (CVD) and molecular beam epitaxy (MBE), and top–down approaches, including liquid-phase exfoliation and sonochemical techniques. A key challenge discussed is the stabilization of borophene’s polymorphs, as bulk boron’s non-layered structure complicates exfoliation. The influence of substrates and doping strategies on structural stability and phase control is also explored. Moreover, the intrinsic physicochemical properties of borophene, including its high flexibility, oxidation resistance, and anisotropic charge transport, were examined in relation to their implications for electronic, catalytic, and sensing devices. Particular attention was given to borophene’s performance in hydrogen storage and hydrogen evolution reactions (HERs), where functionalization with alkali and transition metals significantly enhances H2 adsorption energy and storage capacity. Studies demonstrate that certain borophene–metal composites, such as Ti- or Li-decorated borophene, can achieve hydrogen storage capacities exceeding 10 wt.%, surpassing the U.S. Department of Energy targets for hydrogen storage materials. Despite these promising characteristics, large-scale synthesis, long-term stability, and integration into practical systems remain open challenges. This review identifies current research gaps and proposes future directions to facilitate the development of borophene-based energy solutions. The findings support borophene’s strong potential as a next-generation material for clean energy applications, particularly in hydrogen production and storage systems. Full article
(This article belongs to the Special Issue Advances in Nanocomposites: Structure, Properties and Applications)
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16 pages, 1328 KB  
Article
Low-Frequency Noise Characteristics of Graphene/h-BN/Si Junctions
by Justinas Glemža, Ingrida Pliaterytė, Jonas Matukas, Rimantas Gudaitis, Andrius Vasiliauskas, Šarūnas Jankauskas and Šarūnas Meškinis
Crystals 2025, 15(9), 747; https://doi.org/10.3390/cryst15090747 - 22 Aug 2025
Viewed by 178
Abstract
Graphene/h-BN/Si heterostructures show considerable potential for future use in infrared detection and photovoltaic technologies due to their adjustable electrical behavior and well-matched interfacial structure. The near-lattice match between graphene and hexagonal boron nitride (h-BN) enables the deposition of low-defect-density graphene on h-BN surfaces. [...] Read more.
Graphene/h-BN/Si heterostructures show considerable potential for future use in infrared detection and photovoltaic technologies due to their adjustable electrical behavior and well-matched interfacial structure. The near-lattice match between graphene and hexagonal boron nitride (h-BN) enables the deposition of low-defect-density graphene on h-BN surfaces. This study presents a thorough exploration of the low-frequency electrical noise behavior of graphene/h-BN/Si heterojunctions under both forward and reverse bias conditions at room temperature. Graphene nanolayers were directly grown on h-BN films using microwave plasma-enhanced CVD. The h-BN layers were formed by reactive high-power impulse magnetron sputtering (HIPIMS). Four h-BN thicknesses were examined: 1 nm, 3 nm, 5 nm, and 15 nm. A reference graphene/Si junction (without h-BN) prepared under identical synthesis conditions was also studied for comparison. Low-frequency noise analysis enabled the identification of dominant charge transport mechanisms in the different device structures. Our results demonstrate that grain boundaries act as dominant defects contributing to increased noise intensity under high forward bias. Statistical analysis of voltage noise spectral density across multiple samples, supported by Raman spectroscopy, reveals that hydrogen-related defects significantly contribute to 1/f noise in the linear region of the junction’s current–voltage characteristics. This study provides the first in-depth insight into the impact of h-BN interlayers on low-frequency noise in graphene/Si heterojunctions. Full article
(This article belongs to the Special Issue Recent Advances in Graphene and Other Two-Dimensional Materials)
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18 pages, 4358 KB  
Article
Double-Layer Sol–Gel Modifications on Titanium Alloy Substrates—Physicochemical Properties Evaluation
by Katarzyna Matysiak, Maria Biegun-Żurowska, Katarzyna Cholewa-Kowalska, Tomasz Goryczka, Wojciech Zając and Magdalena Ziąbka
Materials 2025, 18(16), 3857; https://doi.org/10.3390/ma18163857 - 18 Aug 2025
Viewed by 392
Abstract
The objective of this study was to investigate the physicochemical properties of hybrid coatings with titanium nitride and boron nitride nanoparticles deposited on the TiAlV medical alloy via the sol–gel process. The developed layers were intended to impart bactericidal properties and provide protection [...] Read more.
The objective of this study was to investigate the physicochemical properties of hybrid coatings with titanium nitride and boron nitride nanoparticles deposited on the TiAlV medical alloy via the sol–gel process. The developed layers were intended to impart bactericidal properties and provide protection against surgical abrasions during the implantation procedure. This study focused on evaluating the microstructure (SEM + EDS), structure (XRD, FTIR), and surface properties, including wettability, surface free energy, and roughness of the synthesized layers. Our results confirmed that it was feasible to produce hybrid layers with various microstructures and diverse layer morphologies. The FTIR and XRD structural analyses confirmed the presence of an organosilicon matrix incorporating the two aforementioned types of ceramic particles. Full article
(This article belongs to the Special Issue Materials for Drug Delivery and Medical Engineering)
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17 pages, 3612 KB  
Article
Effects of Nitrogen and Phosphorus Supplementation on Responses of Trembling Aspen and White Spruce Seedlings in Reclamation Soils Amended by Non-Segregating Oil Sands Tailings
by Xuehui Sun, Wen-Qing Zhang and Janusz J. Zwiazek
Soil Syst. 2025, 9(3), 90; https://doi.org/10.3390/soilsystems9030090 - 11 Aug 2025
Viewed by 294
Abstract
Oil sands mining in northeastern Alberta, Canada, has disturbed large areas of the northern boreal forest which must be restored to pre-disturbance levels through reclamation. The oil sands tailings have high pH and elevated levels of Na+ which are harmful to plants. [...] Read more.
Oil sands mining in northeastern Alberta, Canada, has disturbed large areas of the northern boreal forest which must be restored to pre-disturbance levels through reclamation. The oil sands tailings have high pH and elevated levels of Na+ which are harmful to plants. A novel non-segregating tailing (NST) was developed to accelerate consolidation of fine tailings, yet its effects on boreal plant species are not well characterized. In oil sands reclamation, a capping layer—either forest mineral soil mix (FMM), salvaged from upland boreal forest sites, or peat mineral mix (PMM), sourced from peatlands—is typically applied over overburden materials and coarse tailings sands prior to revegetation. Plants in oil sands revegetation sites frequently experience nutrient deficiencies, such as nitrogen and phosphorus, and impaired physiological processes due to the high pH and soil salinity. In this study, we examined the effects of nitrogen and phosphorus supplements in the NST-amended reclamation soils on growth and physiological parameters of trembling aspen (Populus tremuloides) and white spruce (Picea glauca) seedlings. We found that the growth and physiological responses of seedlings were superior in the mixture of NST and FMM compared with NST and PMM. Phytotoxicity of NST was associated with elevated boron levels. Trembling aspen exhibited greater sensitivity to NST but showed stronger growth improvements with increased nitrogen and phosphorus supplementation compared to white spruce. High levels of nitrogen and phosphorus supplementation alleviated the adverse effects on both species that were caused by mineral nutrient imbalance. Full article
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19 pages, 7494 KB  
Article
Fowler–Nordheim Tunneling in AlGaN MIS Heterostructures with Atomically Thin h-BN Layer Dependence and Performance Limits
by Jiarui Zhang, Yikun Li, Shijun Luo, Yan Zhang, Man Luo, Hailu Wang and Chenhui Yu
Nanomaterials 2025, 15(15), 1209; https://doi.org/10.3390/nano15151209 - 7 Aug 2025
Viewed by 456
Abstract
Hexagonal Boron Nitride (h-BN) is an exceptional dielectric material with significant potential for high-performance electronic and optoelectronic devices. While previous studies have explored its role in GaN-based MIS (metal/insulator/semiconductor) structures, the influence of few-layer h-BN on AlGaN MIS devices—particularly with [...] Read more.
Hexagonal Boron Nitride (h-BN) is an exceptional dielectric material with significant potential for high-performance electronic and optoelectronic devices. While previous studies have explored its role in GaN-based MIS (metal/insulator/semiconductor) structures, the influence of few-layer h-BN on AlGaN MIS devices—particularly with varying Al compositions—remains unexplored. In this work, we systematically investigate the Fowler–Nordheim tunneling effect in few-layer h-BN integrated into AlGaN MIS architectures, focusing on the critical roles h-BN layer count, AlGaN alloy composition, and interfacial properties in determining device performance. Through combined simulations and experiments, we accurately determine key physical parameters, such as the layer-dependent effective mass and band alignment, and analyze their role in optimizing MIS device characteristics. Our findings reveal that the 2D h-BN insulating layer not only enhances breakdown voltage and reduces leakage current but also mitigates interfacial defects and Shockley–Read–Hall recombination, enabling high-performance AlGaN MIS devices under elevated voltage and power conditions. This study provides fundamental insights into h-BN-based AlGaN MIS structures and advances their applications in next-generation high-power and high-frequency electronics. Full article
(This article belongs to the Special Issue Wide Bandgap Semiconductor Material, Device and System Integration)
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16 pages, 12003 KB  
Article
Corrosion Mechanism of Austenitic Stainless Steel in Simulated Small Modular Reactor Primary Water Chemistry
by Iva Betova, Martin Bojinov and Vasil Karastoyanov
Metals 2025, 15(8), 875; https://doi.org/10.3390/met15080875 - 4 Aug 2025
Viewed by 241
Abstract
In the present paper, impedance spectroscopy was employed to study the corrosion and anodic oxidation of stainless steel (AISI 316L at 280 °C/9 MPa) in contact with the boron-free primary coolant of a small modular reactor at two levels of KOH concentration. Analysis [...] Read more.
In the present paper, impedance spectroscopy was employed to study the corrosion and anodic oxidation of stainless steel (AISI 316L at 280 °C/9 MPa) in contact with the boron-free primary coolant of a small modular reactor at two levels of KOH concentration. Analysis of impedance spectra with a distribution of relaxation times revealed contributions from the oxide layer and its interface with the coolant. Glow-Discharge Optical Emission Spectroscopy (GDOES) was used to estimate the thickness and elemental composition of the formed oxides. A quantitative interpretation of the impedance data using the Mixed-Conduction Model allowed us to estimate the kinetic and transport parameters of oxide growth and dissolution, as well as iron dissolution through oxide. The film thicknesses following exposure agreed with ex-situ analyses. The obtained corrosion and release rates were used for comparison with laboratory and industrial data in nominal pressurized water reactor primary coolants. Full article
(This article belongs to the Special Issue Advances in Corrosion and Failure Analysis of Metallic Materials)
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22 pages, 24500 KB  
Article
Ambient to Elevated Temperature: Ecotribology of Water-Based Lubricants Incorporating hBN/TiO2 Nanoadditives
by Afshana Morshed, Fei Lin, Hui Wu, Zhao Xing, Sihai Jiao and Zhengyi Jiang
Lubricants 2025, 13(8), 344; https://doi.org/10.3390/lubricants13080344 - 1 Aug 2025
Viewed by 432
Abstract
Ecotribology focuses on both saving energy resources and reducing environmental pollution. Considering environmental concerns, water-based nanolubricants have gained significant attention over conventional oil-based ones. Non-ecotoxic and highly environmentally friendly nanoadditives were chosen for nanolubricant synthesis, especially considering their use at elevated temperatures. In [...] Read more.
Ecotribology focuses on both saving energy resources and reducing environmental pollution. Considering environmental concerns, water-based nanolubricants have gained significant attention over conventional oil-based ones. Non-ecotoxic and highly environmentally friendly nanoadditives were chosen for nanolubricant synthesis, especially considering their use at elevated temperatures. In this study, hexagonal boron nitride nanosheets (hBNNSs) and titanium dioxide nanoparticles (TiO2 NPs) were used to prepare water-based lubricants with glycerol and surfactant sodium dodecyl benzene sulfonate (SDBS) in water under ultrasonication. An Rtec ball-on-disk tribometer was used to investigate the tribological performance of the synthesised water-based lubricants containing different nano-hBN/TiO2 concentrations, with dry and water conditions used as benchmarks. The results indicated that the water-based nanolubricant containing 0.5 wt% hBN and 0.5 wt% TiO2 exhibited the best tribological performance at both ambient (25 °C) and elevated (500 °C) temperatures. This optimal concentration leads to a reduction in the coefficient of friction (COF) by 72.9% and 37.5%, wear of disk by 62.5% and 49%, and wear of ball by 74% and 69% at ambient and elevated temperatures, respectively, compared to that of distilled water. Lubrication mechanisms were attributed to the rolling, mending, tribofilm, solid layer formation, and synergistic effects of hBNNSs and TiO2 NPs. Full article
(This article belongs to the Special Issue Tribology in Manufacturing Engineering)
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13 pages, 5624 KB  
Article
Identification of Hexagonal Boron Nitride Thickness on SiO2/Si Substrates by Colorimetry and Contrast
by Elena Blundo, Niklas H. T. Schmidt, Andreas V. Stier and Jonathan J. Finley
Appl. Sci. 2025, 15(15), 8400; https://doi.org/10.3390/app15158400 - 29 Jul 2025
Viewed by 407
Abstract
Hexagonal boron nitride (hBN) is a layered material with a wide variety of excellent properties for emergent applications in quantum photonics using atomically thin materials. For example, it hosts single-photon emitters that operate up to room-temperature, it can be exploited for atomically flat [...] Read more.
Hexagonal boron nitride (hBN) is a layered material with a wide variety of excellent properties for emergent applications in quantum photonics using atomically thin materials. For example, it hosts single-photon emitters that operate up to room-temperature, it can be exploited for atomically flat tunnel barriers, and it can be used to form high finesse photonic nanocavities. Moreover, it is an ideal encapsulating dielectric for two-dimensional (2D) materials and heterostructures, with highly beneficial effects on their electronic and optical properties. Depending on the use case, the thickness of hBN is a critical parameter and needs to be carefully controlled from the monolayer to hundreds of layers. This calls for quick and non-invasive methods to unambiguously identify the thickness of exfoliated flakes. Here, we show that the apparent color of hBN flakes on different SiO2/Si substrates can be made to be highly indicative of the flake thickness, providing a simple method to infer the hBN thickness. Using experimental determination of the colour of hBN flakes and calculating the optical contrast, we derived the optimal substrates for the most reliable hBN thickness identification for flakes with thickness ranging from a few layers towards bulk-like hBN. Our results offer a practical guide for the determination of hBN flake thickness for widespread applications using 2D materials and heterostructures. Full article
(This article belongs to the Section Materials Science and Engineering)
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16 pages, 3629 KB  
Article
Influence of Mg/Al Coating on the Ignition and Combustion Behavior of Boron Powder
by Yanjun Wang, Yueguang Yu, Xin Zhang and Siyuan Zhang
Coatings 2025, 15(7), 828; https://doi.org/10.3390/coatings15070828 - 16 Jul 2025
Viewed by 330
Abstract
Amorphous boron powder, as a high-energy fuel, is widely used in the energy sector. However, its ignition and combustion difficulties have long limited its performance in propellants, explosives, and pyrotechnics. In this study, Mg/Al-coated boron powder with enhanced combustion properties was synthesized using [...] Read more.
Amorphous boron powder, as a high-energy fuel, is widely used in the energy sector. However, its ignition and combustion difficulties have long limited its performance in propellants, explosives, and pyrotechnics. In this study, Mg/Al-coated boron powder with enhanced combustion properties was synthesized using the electrical explosion method. To investigate the effect of Mg/Al coating on the ignition and combustion behavior of boron powder, four samples with different Mg/Al coating contents (4 wt.%, 6 wt.%, 8 wt.%, and 10 wt.%) were prepared. Compared with raw B95 boron powder, the coated powders showed a significant reduction in particle size (from 2.9 μm to 0.2–0.3 μm) and a marked increase in specific surface area (from 10.37 m2/g to over 20 m2/g). The Mg/Al coating formed a uniform layer on the boron surface, which reduced the ignition delay time from 143 ms to 40–50 ms and significantly improved the combustion rate, combustion pressure, and combustion calorific value. These results demonstrate that Mg/Al coating effectively promotes rapid ignition and sustained combustion of boron particles. Furthermore, with the increasing Mg/Al content, the ignition delay time decreased progressively, while the combustion rate, combustion pressure, and heat release increased accordingly, reaching optimal values at 8 wt.% Mg/Al. An analysis of the combustion residues revealed that both Mg and Al reacted with boron oxide to form new multicomponent compounds, which reduced the barrier effect of the oxide layer on oxygen diffusion into the boron core, thereby facilitating continuous combustion and high heat release. This work innovatively employs the electrical explosion method to prepare dual-metal-coated boron powders and, for the first time, reveals the synergistic promotion effect of Mg and Al coatings on the ignition and combustion performance of boron. The results provide both experimental data and theoretical support for the high-energy release and practical application of boron-based fuels. Full article
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19 pages, 6665 KB  
Article
Enhanced Flame Retardancy of Silica Fume-Based Geopolymer Composite Coatings Through In Situ-Formed Boron Phosphate from Doped Zinc Phytate and Boric Acid
by Yachao Wang, Yufei Qu, Chuanzhen Wang and Juan Dou
Minerals 2025, 15(7), 735; https://doi.org/10.3390/min15070735 - 14 Jul 2025
Viewed by 216
Abstract
Silica fume-based geopolymer composite coatings, an approach to using metallurgical solid waste, exert flame retardancy with ecological, halogen-free, and environmentally friendly advantages, but their fire resistance needs to be improved further. Herein, a silica fume-based geopolymer composite flame-retardant coating was designed by doping [...] Read more.
Silica fume-based geopolymer composite coatings, an approach to using metallurgical solid waste, exert flame retardancy with ecological, halogen-free, and environmentally friendly advantages, but their fire resistance needs to be improved further. Herein, a silica fume-based geopolymer composite flame-retardant coating was designed by doping boric acid (BA), zinc phytate (ZnPA), and melamine (MEL). The results of a cone calorimeter demonstrated that appropriate ZnPA and BA significantly enhanced its flame retardancy, evidenced by the peak heat release rate (p-HRR) decreasing from 268.78 to 118.72 kW·m−2, the fire performance index (FPI) increasing from 0.59 to 2.83 s·m2·kW−1, and the flame retardancy index increasing from 1.00 to 8.48, respectively. Meanwhile, the in situ-formed boron phosphate (BPO4) facilitated the residual resilience of the fire-barrier layer. Furthermore, the pyrolysis kinetics indicated that the three-level chemical reactions governed the pyrolysis of the coatings. BPO4 made the pyrolysis Eα climb from 94.28 (P5) to 127.08 (B3) kJ·mol−1 with temperatures of 731–940 °C, corresponding to improved thermal stability. Consequently, this study explored the synergistic flame-retardant mechanism of silica fume-based geopolymer coatings doped with ZnPA, BA, and MEL, providing an efficient strategy for the high-value-added recycling utilization of silica fume. Full article
(This article belongs to the Topic Innovative Strategies to Mitigate the Impact of Mining)
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18 pages, 4672 KB  
Article
Tailoring Porosity and CO2 Capture Performance of Covalent Organic Frameworks Through Hybridization with Two-Dimensional Nanomaterials
by Hani Nasser Abdelhamid
Inorganics 2025, 13(7), 237; https://doi.org/10.3390/inorganics13070237 - 11 Jul 2025
Viewed by 557
Abstract
This study reported covalent organic frameworks (COFs) and their hybrid composites with two-dimensional materials, graphene oxide (GO), graphitic carbon nitride (g-C3N4), and boron nitride (BN), to examine their structural, textural, and gas adsorption properties. Material characterization confirmed the crystallinity [...] Read more.
This study reported covalent organic frameworks (COFs) and their hybrid composites with two-dimensional materials, graphene oxide (GO), graphitic carbon nitride (g-C3N4), and boron nitride (BN), to examine their structural, textural, and gas adsorption properties. Material characterization confirmed the crystallinity of COF-1 and the preservation of framework integrity after integrating the 2D nanomaterials. FT-IR spectra exhibited pronounced vibrational fingerprints of imine linkages and validated the functional groups from the COF and the integrated nanomaterials. TEM images revealed the integration of the two components, porous, layered structures with indications of interfacial interactions between COF and 2D nanosheets. Nitrogen adsorption–desorption isotherms revealed the microporous characteristics of the COFs, with hysteresis loops evident, indicating the development of supplementary mesopores at the interface between COF-1 and the 2D materials. The BET surface area of pristine COF-1 was maximal at 437 m2/g, accompanied by significant micropore and Langmuir surface areas of 348 and 1290 m2/g, respectively, offering enhanced average pore widths and hierarchical porous strcuture. CO2 adsorption tests were investigated showing maximum adsorption capacitiy of 1.47 mmol/g, for COF-1, closely followed by COF@BN at 1.40 mmol/g, underscoring the preserved sorption capabilities of these materials. These findings demonstrate the promise of designed COF-based hybrids for gas capture, separation, and environmental remediation applications. Full article
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40 pages, 12228 KB  
Article
Design and Synthesis of Arylboronic Acid Chemosensors for the Fluorescent-Thin Layer Chromatography (f-TLC) Detection of Mycolactone
by Gideon Atinga Akolgo, Benjamin M. Partridge, Timothy D. Craggs, Kingsley Bampoe Asiedu and Richard Kwamla Amewu
Chemosensors 2025, 13(7), 244; https://doi.org/10.3390/chemosensors13070244 - 9 Jul 2025
Viewed by 1210
Abstract
Fluorescent chemosensors are increasingly becoming relevant in recognition chemistry due to their sensitivity, selectivity, fast response time, real-time detection capability, and low cost. Boronic acids have been reported for the recognition of mycolactone, the cytotoxin responsible for tissue damage in Buruli ulcer disease. [...] Read more.
Fluorescent chemosensors are increasingly becoming relevant in recognition chemistry due to their sensitivity, selectivity, fast response time, real-time detection capability, and low cost. Boronic acids have been reported for the recognition of mycolactone, the cytotoxin responsible for tissue damage in Buruli ulcer disease. A library of fluorescent arylboronic acid chemosensors with various signaling moieties with certain beneficial photophysical characteristics (i.e., aminoacridine, aminoquinoline, azo, BODIPY, coumarin, fluorescein, and rhodamine variants) and a recognition moiety (i.e., boronic acid unit) were rationally designed and synthesised using combinatorial approaches, purified, and fully characterised using a set of complementary spectrometric and spectroscopic techniques such as NMR, LC-MS, FT-IR, and X-ray crystallography. In addition, a complete set of basic photophysical quantities such as absorption maxima (λabsmax), emission maxima (λemmax), Stokes shift (∆λ), molar extinction coefficient (ε), fluorescence quantum yield (ΦF), and brightness were determined using UV-vis absorption and fluorescence emission spectroscopy techniques. The synthesised arylboronic acid chemosensors were investigated as chemosensors for mycolactone detection using the fluorescent-thin layer chromatography (f-TLC) method. Compound 7 (with a coumarin core) emerged the best (λabsmax = 456 nm, λemmax = 590 nm, ∆λ = 134 nm, ε = 52816 M−1cm−1, ΦF = 0.78, and brightness = 41,197 M−1cm−1). Full article
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20 pages, 7657 KB  
Article
Utilizing Excess Resin in Prepregs to Achieve Good Performance in Joining Hybrid Materials
by Nawres J. Al-Ramahi, Safaa M. Hassoni, Janis Varna and Roberts Joffe
Polymers 2025, 17(12), 1689; https://doi.org/10.3390/polym17121689 - 18 Jun 2025
Viewed by 481
Abstract
This study investigates the fracture toughness of adhesive joints between carbon fiber-reinforced polymer composites (CFRP) and boron-alloyed high-strength steel under Mode I and II loading, based on linear elastic fracture mechanics (LEFM). Two adhesive types were examined: the excess resin from the prepreg [...] Read more.
This study investigates the fracture toughness of adhesive joints between carbon fiber-reinforced polymer composites (CFRP) and boron-alloyed high-strength steel under Mode I and II loading, based on linear elastic fracture mechanics (LEFM). Two adhesive types were examined: the excess resin from the prepreg composite, forming a thin layer, and a toughened structural epoxy (Sika Power-533), designed for the automotive industry, forming a thick layer. Modified double cantilever beam (DCB) and end-notched flexure (ENF) specimens were used for testing. The results show that using Sika Power-533 increases the critical energy release rate by up to 30 times compared to the prepreg resin, highlighting the impact of adhesive layer thickness. Joints with the thick Sika adhesive performed similarly regardless of whether uncoated or Al–Si-coated steel was used, indicating the composite/Sika interface as the failure point. In contrast, the thin resin adhesive layer exhibited poor bonding with uncoated steel, which detached during sample preparation. This suggests that, for thin layers, the resin/steel interface is the weakest link. These findings underline the importance of adhesive selection and layer thickness for optimizing joint performance in composite–metal hybrid structures. Full article
(This article belongs to the Section Polymer Applications)
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19 pages, 9213 KB  
Article
Coating of Cubic Boron Nitride Powder with TiN in a Rotating Drum via Gas Phase Processes
by Louis Maier, Mario Krug, Mandy Höhn, Anne-Kathrin Wolfrum, Björn Matthey, Mathias Herrmann, Sören Höhn and Alexander Michaelis
Coatings 2025, 15(6), 711; https://doi.org/10.3390/coatings15060711 - 13 Jun 2025
Viewed by 589
Abstract
To improve the performance of superhard ceramic composites, this study aims to develop a dense, phase-pure, and uniform TiN coating on cubic boron nitride (cBN) particles with a target thickness of at least 150 nm. TiN coatings were applied using atomic layer deposition [...] Read more.
To improve the performance of superhard ceramic composites, this study aims to develop a dense, phase-pure, and uniform TiN coating on cubic boron nitride (cBN) particles with a target thickness of at least 150 nm. TiN coatings were applied using atomic layer deposition (ALD) alone, as well as a combined ALD/chemical vapor deposition (CVD) process. While ALD produced uniform and dense coatings, the thickness remained below 50 nm. The combined ALD/CVD approach achieved greater thicknesses up to 500 nm, though coating homogeneity remained a challenge. Optimization efforts, including increased ALD cycles and reduced CVD pressure, led to improved coating uniformity, with 25%–30% of particles coated to thicknesses ≥ 80 nm. Structural analysis confirmed dense, pore-free TiN1−x layers for all synthesized powders. In contrast, the commercial reference powder showed a non-uniform, multiphase coating (α − Ti, Ti2N, and TiN0.53) with defects. While the ALD/CVD powders exhibited better phase purity than the commercial sample, further optimization is needed to achieve consistent coatings above 150 nm. These results suggest the ALD/CVD route is promising for producing coatings suitable for use in ceramic matrix composites. Full article
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23 pages, 4593 KB  
Article
Laser-Induced Liquid-Phase Boron Doping of 4H-SiC
by Gunjan Kulkarni, Yahya Bougdid, Chandraika (John) Sugrim, Ranganathan Kumar and Aravinda Kar
Materials 2025, 18(12), 2758; https://doi.org/10.3390/ma18122758 - 12 Jun 2025
Viewed by 552
Abstract
4H-silicon carbide (4H-SiC) is a cornerstone for next-generation optoelectronic and power devices owing to its unparalleled thermal, electrical, and optical properties. However, its chemical inertness and low dopant diffusivity for most dopants have historically impeded effective doping. This study unveils a transformative laser-assisted [...] Read more.
4H-silicon carbide (4H-SiC) is a cornerstone for next-generation optoelectronic and power devices owing to its unparalleled thermal, electrical, and optical properties. However, its chemical inertness and low dopant diffusivity for most dopants have historically impeded effective doping. This study unveils a transformative laser-assisted boron doping technique for n-type 4H-SiC, employing a pulsed Nd:YAG laser (λ = 1064 nm) with a liquid-phase boron precursor. By leveraging a heat-transfer model to optimize laser process parameters, we achieved dopant incorporation while preserving the crystalline integrity of the substrate. A novel optical characterization framework was developed to probe laser-induced alterations in the optical constants—refraction index (n) and attenuation index (k)—across the MIDIR spectrum (λ = 3–5 µm). The optical properties pre- and post-laser doping were measured using Fourier-transform infrared spectrometry, and the corresponding complex refraction indices were extracted by solving a coupled system of nonlinear equations derived from single- and multi-layer absorption models. These models accounted for the angular dependence in the incident beam, enabling a more accurate determination of n and k values than conventional normal-incidence methods. Our findings indicate the formation of a boron-acceptor energy level at 0.29 eV above the 4H-SiC valence band, which corresponds to λ = 4.3 µm. This impurity level modulated the optical response of 4H-SiC, revealing a reduction in the refraction index from 2.857 (as-received) to 2.485 (doped) at λ = 4.3 µm. Structural characterization using Raman spectroscopy confirmed the retention of crystalline integrity post-doping, while secondary ion mass spectrometry exhibited a peak boron concentration of 1.29 × 1019 cm−3 and a junction depth of 450 nm. The laser-fabricated p–n junction diode demonstrated a reverse-breakdown voltage of 1668 V. These results validate the efficacy of laser doping in enabling MIDIR tunability through optical modulation and functional device fabrication in 4H-SiC. The absorption models and doping methodology together offer a comprehensive platform for paving the way for transformative advances in optoelectronics and infrared materials engineering. Full article
(This article belongs to the Special Issue Laser Technology for Materials Processing)
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