Search Results (21)

This study presented an application of thermomechanical processing consisting of cold rolling and subsequent annealing in SP2215 heat-resistant steel to investigate the effects of thermomechanical processing parameters on the evolution of grain boundary character distribution (GBCD) and to elucidate the relationship between GBCD and creep properties. The experimental results show that the optimal process, characterized by 10% cold rolling reduction followed by annealing at 1100 °C for 10 min, was determined to significantly increase the fraction of low-Σ coincidence site lattice (CSL) boundaries up to 74.27%, and effectively disrupt the connectivity of the random boundary network, as corroborated by the highest average twin-related domain (TRD) size of 42.58 μm and average number of grains per TRD of 7.28. Such a modified GBCD leads to a notable enhancement in creep performance, resulting from the induction of a high fraction of low-Σ CSL boundaries and the disruption of the random boundary network, which effectively inhibits intergranular crack initiation and propagation during creep deformation. Full article

Super duplex stainless steels (SDSSs) can be effectively fabricated via Laser Powder Bed Fusion (LPBF), yet achieving the necessary phase balance remains a critical metallurgical challenge. The rapid solidification rates inherent to the LPBF process typically result in a predominantly ferritic microstructure. Since CSL boundaries—specifically high-symmetry ∑3 twins—form preferentially in the austenite phase, achieving a high fraction of these boundaries in the ferritic as-built LPBF state remains a significant challenge. To address this limitation, we implemented a feedstock modification strategy by mechanically blending 2507 SDSS powder with 3 and 6 wt.% elemental nickel prior to LPBF processing. The microstructural evolution, phase distribution, and boundary character were comprehensively evaluated using Electron Backscatter Diffraction (EBSD). Analysis revealed that the addition of nickel did not compromise densification, with all samples achieving relative densities exceeding 99.2%. While the base alloy remained 98.5% ferritic, the addition of 6 wt.% Ni successfully promoted the formation of approximately 31.1 wt.% austenite, characterized by intragranular laths formed via a massive-like transformation mechanism⁶. Crucially, despite the theoretical increase in Stacking Fault Energy (SFE) associated with high nickel content, the restored austenite phase exhibited a significant fraction of high-symmetry CSL ∑3 twin boundaries (rising to 7.05%). These findings demonstrate that compositional modification can overcome the kinetic limitations of the LPBF process, facilitating the development of a favorable Grain Boundary Character Distribution (GBCD). Full article

The optimization of the microstructural homogeneity and residual stress distribution in Ti sputtering targets for OLED 6G applications is essential for improving dimensional stability, durability, and deposition performance. Herein, 3N Ti plates were hot-rolled at 730 °C and then annealed at 600 °C and 700 °C for different durations to investigate the effects of annealing parameters on microstructural evolution and stress relaxation. X-ray diffraction analysis revealed that hexagonal α-Ti with progressive development of the (002) orientation was produced during annealing under all the conditions. Electron backscatter diffraction analyses showed that short-time annealing at 600 °C (≤30 min) generated heterogeneous grains, high dislocation density, and mixed grain boundary character, whereas extended annealing (≥60 min) produced a more uniform microstructure. However, residual stress differences between the plate center and edge remained significant under this condition. Conversely, annealing at 700 °C promoted progressive recrystallization, as indicated by increased high-angle grain boundary fractions and decreased kernel average misorientation values, and facilitated grain growth stabilization across the plate. Prolonged annealing improved microstructural and residual stress uniformity significantly, and near-complete homogenization was achieved after 5 h. These findings demonstrate that annealing at 700 °C for sufficient time is optimal for producing homogeneous microstructures and uniform residual stress distributions, providing valuable guidelines for Ti sputtering target processing. Full article

The development of advanced energy materials is critical for the safety and efficiency of next-generation nuclear energy systems. Aluminum alloys present a compelling option due to their excellent neutronic properties, notably a low thermal neutron absorption cross-section. However, their historically poor high-temperature performance has limited their use in commercial power reactors. This makes them prime candidates for specialized, lower-temperature but high-radiation environments, such as research reactors, spent fuel storage systems, and spallation neutron sources. In these applications, mitigating radiation damage—particularly swelling and embrittlement from helium produced during irradiation—remains a paramount challenge. Grain Boundary Engineering (GBE) is a potent strategy to mitigate radiation damage by increasing the fraction of low-energy Coincident Site Lattice (CSL) boundaries. These interfaces act as effective sinks for radiation-induced point defects (vacancies and self-interstitials), suppressing their accumulation and subsequent clustering into damaging dislocation loops and voids. By controlling the defect population, GBE can substantially reduce macroscopic effects like volumetric swelling and embrittlement, enhancing material performance in harsh radiation environments. In this article we evaluate the efficacy of GBE in an AlSi10Mg alloy, a candidate material for nuclear applications. Samples were prepared via KOBO extrusion, with a subset undergoing subsequent annealing to produce varied initial grain sizes and grain boundary character distributions. This allows for a direct comparison of how these microstructural features influence the material’s response to helium ion irradiation, which simulates damage from fission and fusion reactions. The resulting post-irradiation defect structures and their interaction with the engineered grain boundary network were characterized using a combination of Transmission Electron Microscopy (TEM) and High-Resolution Transmission Electron Microscopy (HRTEM), providing crucial insights for designing next-generation, radiation-tolerant energy materials. Full article

To enhance the molten salt corrosion resistance of Ni200 alloy plasma arc welds, the welds were subjected to tensile deformation followed by heat treatment. The grain boundary character distribution (GBCD) was analyzed using electron backscatter diffraction (EBSD) in conjunction with orientation imaging microscopy (OIM). A constant-temperature corrosion test at 900 °C was conducted to evaluate the impact of GBCD on the corrosion resistance of the welds. Results demonstrated that after processing with 6% tensile deformation, and annealing at 950 °C for 30 min, the fraction of low-ΣCSL grain boundaries increased from 1.2% in the as-welded condition to 57.3%, and large grain clusters exhibiting Σ3ⁿ orientation relationships were formed. During the heat treatment, an increased number of recrystallization nucleation sites led to a reduction in average grain size from 323.35 μm to 171.38 μm. When exposed to a high-temperature environment of 75% Na₂SO₄-25% NaCl mixed molten salt, the corrosion behavior was characterized by intergranular attack, with oxidation and sulfidation reactions resulting in the formation of NiO and Ni₃S₂. The corrosion resistance of Grain boundary engineering (GBE)-treated samples was significantly superior to that of Non-GBE samples, with respective corrosion rates of 0.3397 mg/cm²·h and 0.8484 mg/cm²·h. These findings indicate that grain boundary engineering can effectively modulate the grain boundary character distribution in Ni200 alloy welds, thereby enhancing their resistance to molten salt corrosion. Full article

Grain boundary engineering (GBE) has been widely used to modify grain boundary (GB) networks to improve GB-related properties in polycrystalline materials. With the development of miniaturized and lightweight terminal connectors comes a greater demand for phosphorus bronze. A fine grain size and excellent GB characteristics are the keys to synergistically enhancing mechanical strength and bending workability. In this study, the effects of the annealing temperature on the grain boundary character distribution (GBCD) optimization and the bending properties of phosphorus bronze were studied by means of electron backscatter diffraction and a 90° bending test. The results show that the deformed microstructure of the as-received material recrystallizes upon annealing at 400 °C for 1 h. The average grain size is 1.6 μm, and a large number of special boundaries (SBs) are present, accounting for 71.5% of all GBs. Further, the incoherent Σ3, Σ9, and Σ27 boundaries are the most abundant, effectively disrupting the network connectivity of random high-angle grain boundaries. The grain size gradually increases with the annealing temperature increase. The fractions of the Σ9 and Σ27 boundaries gradually decrease. Although the proportion of SBs further increases at higher temperatures, most SBs at these temperatures are coherent Σ3 boundaries that do not contribute to the direct optimization of GBCD. Moreover, in the absence of a significant difference in tensile strength, the GBCD-optimized fine-grained sample demonstrates smooth surfaces without orange peel effects when bent at 90° with R/t = 0 in the bad way. This improvement is attributed to the uniform deformation of fine grains and special boundaries, which enhances the bending workability of the GBCD-optimized fine-grained strips. Full article

Grain boundary engineering (GBE) was carried out on a nickel-based alloy (GH3535, Ni-16Mo-7Cr-4Fe), which intrinsically has many strings of primary molybdenum carbides. The strings induce inhomogeneous grain size distributions and increase the difficulties in achieving a GBE microstructure. In this work, the effects of the primary carbide distribution on the grain boundary network (GBN) evolution were investigated. A higher proportion of Σ3ⁿ grain boundaries (GBs) associated with extensive multiple twinning events was achieved in the specimen with more dispersive and finer primary carbides, which are the results of cross-rolling, i.e., cold rolling with a changed direction. In a starting microstructure with many strings of primary carbides, the dense and frequent occurrence of particle-stimulated nucleation (PSN) around the carbides induced more general high-angle GBs into the GBN, and the inhibition of GB migrations by the carbide strings suppressed the formation of large-sized highly twinned grain clusters. As a consequence, the Σ3ⁿ GBs could not be effectively enhanced. Full article

Aluminum-incorporated medium-manganese steel (MMnS) has potential for lightweight transport applications owing to its impressive mechanical properties. Increasing the austenite volume fraction and making microstructural changes are key to manufacturing MMnS. However, the grain boundary character and strain distribution of intercritically annealed low-density MMnS have not been extensively scrutinized, and the effects of crystallographic texture orientation on tensile properties remain ambiguous. Therefore, in this study, the microstructure, microtexture, strain distribution, and grain boundary characteristics of a hot-rolled medium-Mn steel (Fe–0.2 C–4.3 Al–9.4 Mn (wt%)) were investigated after intercritical annealing (IA) at 750, 800, or 850 °C for 1 h. The results show that the 800 °C annealed sample exhibited the highest austenite volume fraction among the specimens (60%). The duplex microstructure comprised lath-type γ-austenite, fine α-ferrite, and coarse δ-ferrite. As the IA temperature increased, the body-centered cubic phase orientation shifted from <001> to <111>. At higher temperatures, the face-centered cubic phase was oriented in directions ranging from <101> to <111>, and the sums of the fractions of high-angle grain boundaries and coincidence–site–lattice special boundaries were significantly increased. The 800 °C annealed sample with a high austenite content and strong γ-fiber {111}//RD orientation demonstrated a noteworthy tensile strength (1095 MPa) and tensile elongation (30%). Full article

Additive manufacturing processes have attracted broad attention in the last decades since the related freedom of design allows the manufacturing of parts with unique microstructures and unprecedented complexity in shape. Focusing on the properties of additively manufactured parts, major efforts are made to elaborate process-microstructure relationships. For instance, the inevitable thermal cycling within the process plays a significant role in microstructural evolution. Various driving forces contribute to the final grain size, boundary character, residual stress state, etc. In the present study, the properties of commercially pure iron processed on three different routes, i.e., hot rolling as a reference, electron powder bed fusion, and laser powder bed fusion, using different raw materials as well as process conditions, are compared. The manufacturing of the specimens led to five distinct microstructures, which differ significantly in terms of microstructural features and mechanical responses. Using optical and electron microscopy as well as transmission electron microscopy, the built specimens were explored in various states of a tensile test in order to reveal the microstructural evolution in the course of quasistatic loading. The grain size is found to be most influential in enhancing the material’s strength. Furthermore, substructures, i.e., low-angle grain boundaries, within the grains play an important role in terms of the homogeneity of strain distribution. On the contrary, high-angle grain boundaries are found to be regions of strain localization. In summary, a holistic macro-meso-micro-nano investigation is performed to evaluate the behavior of these specific microstructures. Full article

In this study, the grain boundary character distribution (GBCD) of a B10 alloy was optimized, employing thermomechanical processing consisting of friction stirring processing (FSP) and annealing treatment. Using electron backscatter diffraction, the effects of rotational speed of FSP and annealing time on the evolution of GBCD were systematically investigated. The GBCD evolution was analyzed concerning various parameters, such as the fraction of low-Σ coincidence site lattice (CSL) boundaries, the average number of grains per twin-related domain (TRD), the length of longest chain (LLC), and the triple junction distribution. The experimental results revealed that the processing of a 1400 rpm rotational speed of FSP followed by annealing at 750 °C for 60 min resulted in the optimum grain boundary engineering (GBE) microstructure with the highest fraction of low-Σ CSL boundaries being 82.50% and a significantly fragmented random boundary network, as corroborated by the highest average number of grains per TRD (14.73) with the maximum LLC (2.14) as well as the highest J2/(1 − J3) value (12.76%). As the rotational speed of FSP increased from 600 rpm to 1400 rpm, the fraction of low-Σ CSL boundaries monotonously increased. The fraction of low-Σ CSL boundaries first increased and then decreased with an increase in annealing time. The key to achieving GBE lies in inhibiting the recrystallization phenomenon while stimulating abundant multiple twinning events through strain-induced boundary migration. Full article

Grain boundary engineering (GBE) is considered to be an attractive approach to microstructure control, which significantly enhances the grain-boundary-related properties of face-centered cubic (FCC) metals. During the twinning-related GBE, the microstructures are characterized as abundant special twin boundaries that sufficiently disrupt the connectivity of the random boundary network. However, controlling the grain boundary character distribution (GBCD) is an extremely difficult issue, as it strongly depends on diverse processing parameters. This article provides a comprehensive review of controlling GBCD during the twinning-related GBE of FCC materials. To commence, this review elaborates on the theory of twinning-related GBE, the microscopic mechanisms used in the optimization of GBCD, and the optimization objectives of GBCD. Aiming to achieve control over the GBCD, the influence of the initial microstructure, thermo-mechanical processing (TMP) routes, and thermal deformation parameters on the twinning-related microstructures and associated evolution mechanisms are discussed thoroughly. Especially, the development of twinning-related kinetics models for predicting the evolution of twin density is highlighted. Furthermore, this review addresses the applications of twinning-related GBE in enhancing the mechanical properties and corrosion resistance of FCC materials. Finally, future prospects in terms of controlling the GBCD during twinning-related GBE are proposed. This study will contribute to optimizing the GBCD and designing GBE routes for better grain-boundary-related properties in terms of FCC materials. Full article

The influence of different processing routes and grain size distributions on the character of the grain boundaries in Li${}_7$La${}_3$Zr${}_2$O${}_{12}$ (LLZO) and the potential influence on failure through formation of percolating lithium metal networks in the solid electrolyte are investigated. Therefore, high quality hot-pressed Li${}_7$La${}_3$Zr${}_2$O${}_{12}$ pellets are synthesised with two different grain size distributions. Based on the electron backscatter diffraction measurements, the grain boundary network including the grain boundary distribution and its connectivity via triple junctions are analysed concerning potential Li plating along certain susceptible grain boundary clusters in the hot-pressed LLZO pellets. Additionally, the study investigates the possibility to interpret short-circuiting caused by Li metal plating or penetration in all-solid-state batteries through percolation mechanisms in the solid electrolyte microstructure, in analogy to grain boundary failure processes in metallic systems. Full article

On the basis of reiterating the concept of grain boundary engineering (GBE), the recent progress in the theoretical models and mechanisms of twin-related GBE optimization and its effect on the mechanical properties is systematically summarized in this review. First, several important GBE-quantifying parameters are introduced, e.g., the fraction of special grain boundaries (GBs), the distribution of triple-junctions, and the ratio of twin-related domain size to grain size. Subsequently, some theoretical models for the GBE optimization in face-centered cubic (FCC) metals are sketched, with a focus on the model of “twin cluster growth” by summarizing the in-situ and quasi-in-situ observations on the evolution of grain boundary character distribution during the thermal-mechanical process. Finally, some case studies are presented on the applications of twin-related GBE in improving the various mechanical properties of FCC metals, involving room-temperature tensile ductility, high-temperature strength-ductility match, creep resistance, and fatigue properties. It has been well recognized that the mechanical properties of FCC materials could be obviously improved by a GBE treatment, especially at high temperatures or under high cyclic loads; under these circumstances, the materials are prone to intergranular cracking. In short, GBE has tremendous potential for improving the mechanical properties of FCC metallic materials, and it is a feasible method for designing high-performance metallic materials. Full article

The optimization of grain boundary character distribution (GBCD) is of great significance to improve the GB-related properties for heavy-gauge austenitic stainless steels worked in harsh environments such as reactors of nuclear power, which can usually be realized by regulating the thermomechanical process. In this paper, special solution annealing processes for a hot-rolled nuclear grade 316H plate were designed to introduce different character distribution of Σ3ⁿ boundaries (1 ≤ n ≤ 3) and random high-angle GBs (RHAGBs), and the regulation principle among them were clarified. It was worked out that the optimized GBCD by characterization of large twin related domains, abundant interconnected Σ3ⁿ boundaries and interrupted topology network of RHAGBs could be effectively facilitated through solution annealing with a long time period at lower temperature or short time period at higher temperature, in which the recrystallization, grain growth and GB migration during heat treatment process played key roles. Moreover, the length fraction of Σ3ⁿ boundaries were found to be hardly changed when they reached about 77%, but their character distribution could be continuously optimized. Full article

The critical roles of short-range ordering (SRO) in the grain boundary character distribution (GBCD) optimization of Ni-Cr alloys with high stacking fault energies were experimentally studied by thermomechanical treatments. It is found that, with the enhancement of the SRO degree (or the increase in Cr content), the dislocation slip mode changes from wavy slip to planar slip, and even deformation twins (DTs) appear in the cold-rolled Ni-40at.%Cr alloy. Within the lower level of Cr content (≤20 at.%), the optimized result of GBCD is conspicuous with the increase in Cr content. As the Cr content is higher than 20 at.%, the GBCD optimization of Ni-Cr alloys cannot be further enhanced, since the cold rolling induced DTs would hinder the growth of twin related domains during subsequent annealing. Full article