Search Results (33)

Phase change materials (PCMs) can be utilized in buildings for peak load shifting in air conditioning systems, and the use of salt hydrate-based PCMs can reduce the cost of thermal energy storage devices. Glauber’s salt is an economical salt hydrate PCM with a melting point of around 32 °C. However, the desired melting range typically falls between 18 and 22 °C for building air conditioning applications. Although many researchers have characterized Glauber’s salt and its composites with modified melting points, enthalpy–temperature curves for composites of Glauber’s salt and NaCl are unavailable. In this study, we report the melting and solidification enthalpy–temperature curves for two different composites of Glauber’s salt and NaCl with a melting point of 21 °C obtained by the T-history method. Both composites contain NaCl to suppress the melting point, borax to reduce supercooling, and sodium polyacrylate as a thickener to enhance cyclic stability. The first composite with 12 wt.% NaCl demonstrated 139 kJ·kg⁻¹ of latent heat of fusion, and the second composite with 9 wt.% NaCl demonstrated 171 kJ·kg⁻¹. Both the composites have high volumetric energy densities compared to their organic counterparts with similar melting points. Full article

This study systematically reveals the fundamental mechanisms controlling redox-induced phase transformations occurring in basalt melting processes via integrated high-temperature redox experiments combined with thermodynamic simulations. Our findings demonstrate that oxidizing conditions drive clinopyroxene dissolution and concurrent crystallization of refractory phases—hematite [(Fe,Ti,Al)₂O₃] and magnesioferrite [(Mg,Fe)(Fe,Al)₂O₄]—where distinct crystallization pathways govern magnesioferrite morphology evolution. Conversely, reducing environments suppress oxide mineral formation while promoting phase transformation from high-melting-point plagioclase to low-melting-point clinopyroxene solid solutions, thus lowering the system’s liquidus temperature to achieve full melting. This provides a theoretical basis for optimizing energy consumption in basalt fiber production and offers new insights into the effects of material melting temperature. Full article

To address the graphitization of diamond induced by high temperatures during laser cladding of diamond-reinforced composites, this study proposes a laser cladding method utilizing Inconel 718 (IN718) nickel-based alloy as a transition layer which has a lower melting point than the substrate of 45# steel. And then, in order to analyze the detailed characteristics of the samples, scanning electron microscopy (SEM), EDS, Raman spectral analyzer, super-depth-of-field microscope, and friction tests were used. Experimental study and the test results demonstrate that the IN718 transition layer enhances coating performance through dual mechanisms: firstly, its relatively low melting point (1392 °C) reduces the molten pool’s peak temperature, effectively suppressing thermal-induced graphitization of the diamond; on the other hand, simultaneously it acts as a diffusion barrier to inhibit Fe migration from the substrate and weaken Fe–C interfacial catalytic reactions. Microstructural analysis reveals improved diamond encapsulation and reduced interfacial sintering defects in coatings with the transition layer. Tribological tests confirm that samples with the transition layer L exhibit lower friction coefficients and significantly enhanced wear resistance compared to those without. This study elucidates the synergistic mechanism of the transition layer in thermal management optimization and interfacial reaction suppression, providing an innovative solution to overcome the high-temperature damage bottleneck in laser-clad diamond tools. Full article

The surface adhesion and stiffness of underlying substrates mediate the geometry, mechanics, and self-organization of expanding bacterial colonies. Recent studies have qualitatively indicted that stiffness may impact bacterial attachment and accumulation, yet the variation in the cell-to-surface adhesion with substrate stiffness remains to be quantified. Here, by developing a cell-level force–distance spectroscopy (FDS) technique based on atomic force microscopy (AFM), we simultaneously quantify the cell–surface adhesion and stiffness of the underlying substrates to reveal the stiffness-dependent adhesion of the phototrophic bacterium Chromatium okenii. As the stiffness of the soft substrate, modeled using a low-melting-point (LMP) agarose pad, was varied between 20 kPa and 120 kPa by changing the agarose concentrations, we observed a progressive increase in the mean adhesion force by over an order of magnitude, from $0.21\pm 0.10$ nN to $2.42\pm 1.16$ nN. In contrast, passive polystyrene (PS) microparticles of comparable dimensions showed no perceptible change in their surface adhesion, confirming that the stiffness-dependent adhesive interaction of C. okenii is of a biological origin. Furthermore, for Escherichia coli, the cell–surface adhesion varied between $0.29\pm 0.17$ nN and $0.39\pm 0.20$ nN, showing a weak dependence on the substrate stiffness, thus suggesting that stiffness-modulated adhesion is a species-specific trait. Finally, by quantifying the adhesion of the C. okenii population across different timescales, we reported the emergent co-existence of weak and strongly adherent sub-populations, demonstrating diversification of the adherent phenotypes over the growth stages. Taken together, these findings suggest that bacteria, depending on the species and their physiological stage, may actively modulate cell-to-surface adhesion in response to the stiffness of soft surfaces. While the surface properties, for instance, hydrophobicity (or hydrophilicity), play a key role in mediating bacterial attachment, this work introduces substrate stiffness as a biophysical parameter that could reinforce or suppress effective surface interactions. Our results suggest how bacteria could leverage stiffness-dependent adhesion and the diversity therein as functional traits to modulate their initial attachment to, colonization of, and proliferation on soft substrates during the early stages of biofilm development. Full article

Polypropylene (PP) is regarded as a recyclable material for high-voltage direct current (HVDC) cable insulation due to its high melting point and electrical resistivity. This work focuses on the effect of the β-nucleating agent content on the electrical tree growth characteristics in isotactic PP (iPP) insulation. The results demonstrate that adding β-nucleating agents promotes the growth of β-crystals while limiting the α-crystal content. The crystallinity improves with the reduction in the average size of spherulites due to the addition of a β-nucleating agent with 0.1 wt% content. Electrical tree experiments show that the electrical tree growth rate declines as the nucleating agent content rises from 0 to 0.1 wt%. Meanwhile, the expansion coefficient increases with higher nucleating agent content. Continuous increases in the nucleate agent content result in the upward growth rate of electrical trees. When the nucleating agent content is below 0.1 wt%, the α–β-crystal interface introduced by the agent suppresses carrier migration and limits impact ionization, leading to the slower growth rate of the electrical tree. Further addition of the nucleate agent induces a β–β-crystal interface with weak coupling in carriers. It is concluded that β-nucleating agent-modified PP with 0.1 wt% content has potential application in HVDC cable insulation. Full article

Ternary lithium batteries have been widely used in transportation and energy storage due to their high energy density and long cycle life. However, safety issues arising from thermal runaway (TR) need urgent resolution. Current research on thermal runaway in large-capacity ternary lithium batteries is limited, making the study of hazard indicators during the thermal runaway ejection process crucial. This study places a commercial 156 Ah prismatic battery (positive electrode material: Li(Ni_0.8Mn_0.1Co_0.1)O₂, negative electrode material: graphite) in a nitrogen-filled sealed container, triggering thermal runaway through lateral heating. The experimental results show that the battery’s maximum surface temperature can reach 851.8–943.7 °C, exceeding the melting point of aluminum. Temperature surge inflection points at the battery’s bottom and near the small side of the negative electrode coincide with the inflection point on the heated surface. The highest jet temperatures at three monitoring points 50 mm, 150 mm, and 250 mm above the safety valve are 356.9 °C, 302.7 °C, and 216.5 °C, respectively. Acoustic signals reveal two ejection events. The average gas production of the battery is 0.089 mol/Ah, and the jet undergoes three stages: ultra-fast ejection (2 s), rapid ejection (32 s), and slow ejection (47 s). Post-thermal runaway remnants indicate that grooves from internal jet impacts are mainly located at ±45° positions. This study provides valuable insights for the safety design of batteries and the suppression of thermal runaway propagation. Full article

Chromium (Cr) metal has garnered significant attention in alloy systems owing to its exceptional properties, such as a high melting point, low density, and superior oxidation and corrosion resistance. However, its processing capabilities are hindered by its high ductile–brittle transition temperature (DBTT). Recently, powder bed fusion-laser beam for metals (PBF-LB/M) has emerged as a promising technique, offering the fabrication of net shapes and precise control over crystallographic texture. Nevertheless, research investigating the mechanism underlying crystallographic texture development in pure Cr via PBF-LB/M still needs to be conducted. This study explored the impact of scan speed on relative density and crystallographic texture. At the optimal scan speed, an increase in grain size attributed to epitaxial growth was observed, resulting in the formation of a <100> cubic texture. Consequently, a reduction in high-angle grain boundaries (HAGB) was achieved, suppressing defects such as cracks and enhancing relative density up to 98.1%. Furthermore, with increasing densification, Vickers hardness also exhibited a corresponding increase. These findings underscore the efficacy of PBF-LB/M for processing metals with high DBTT properties. Full article

This study introduces Sn-substituted higher manganese silicides (MnSi_1.75, HMS) synthesized via an arc-melting process followed by spark plasma sintering (SPS). The influences of Sn concentrations on the thermoelectric performance of Mn(Si_1−xSn_x)_1.75 (x = 0, 0.001, 0.005, 0.01, 0.015) are systematically investigated. Our findings reveal that metallic Sn precipitates within the Mn(Si_1−xSn_x)_1.75 matrix at x ≥ 0.005, with a determined solubility limit of approximately x = 0.001. In addition, substituting Si with Sn effectively reduces the lattice thermal conductivity of HMS by introducing point defect scattering. In contrast to the undoped HMS, the lattice thermal conductivity decreases to a minimum value of 2.0 W/mK at 750 K for the Mn(Si_0.999Sn_0.001)_1.75 sample, marking a substantial 47.4% reduction. Consequently, a figure of merit (ZT) value of ~0.31 is attained at 750 K. This considerable enhancement in ZT is primarily attributed to the suppressed lattice thermal conductivity resulting from Sn substitution. Full article

Aluminum oxide (Al₂O₃) films have been investigated for use in various applications, and numerous deposition techniques have been reported. The spray synthesis method has the advantage of forming a thin layer of crystal at low temperatures using the appropriate precursors. A precursor prepared by diluting Methylaluminoxane with N-methyl pyrrolidone was sprayed onto a porous membrane while varying conditions such as the substrate temperature, feeding speed, and spray amount. The solution penetrated the film during spray application, and the ultra-thin layers deposited on the side wall of the internal pores were observed using a cross-sectional transmission electron microscope (XTEM). The lattice image obtained using the TEM and the composition analysis conducted using a scanning TEM and an energy-dispersive X-ray spectroscope suggest that this thin layer is a layer of Al₂O₃. The formation of Al₂O₃ occurred at lower temperatures than in previous reports. This is a major advantage for applications with low-melting-point materials. The most suitable spraying conditions were determined based on the state of deposition on the surface and inside the membrane. These conditions were applied to a three-layer separator for lithium-ion batteries and their effect on thermal stability was investigated. Through heating experiments and XRD analysis, it was confirmed that the shrinkage and melting of the separator are suppressed by spraying. This process can be expected to have wide applications in low-melting-point materials such as polyolefin. Full article

A detailed comprehension of protein function requires information on the spatial structure of the protein, which is often gathered from X-ray crystallography. However, conformational dynamics often also plays an important functional role in proteins and can be directly investigated by complementary quasielastic neutron scattering. A classic example for dynamics–function correlations is Photosystem II, which is a multimeric pigment–protein complex responsible for catalyzing the light-induced photosynthetic water splitting into protons and oxygen. Several functional subprocesses of photosynthetic electron transfer and water splitting are strongly dependent on temperature and hydration, two factors also known to affect protein dynamics. Photosystem II is often investigated in the form of membrane fragments, where the protein complex remains embedded into its native lipid environment. However, experiments on protein function are often carried out in solution state, while direct investigations of molecular dynamics by quasielastic neutron scattering are mainly performed using specifically hydrated membrane fragments only. The present study provides the first quasielastic neutron scattering investigation of the molecular dynamics of Photosystem II membrane fragments (PSIImf) in solution over a wide temperature range from 50 to 300 K. At physiological temperatures above the melting point of water, we observed that the dynamics of PSIImf are significantly activated, leading to larger atomic mean square displacement values compared to those of specifically hydrated membrane stacks. The QENS data can be described by two dynamical components: a fast one, most probably corresponding to methyl group rotation; and a slower one, representing localized conformational dynamics. The latter component could be fitted by a jump-diffusion model at 300 K. The dynamics observed characterize the level of flexibility necessary for the proper PS II functionality under physiological conditions. In contrast, we observe a severe restriction of molecular dynamics upon freezing of the solvent below ~276 K. We associate this unexpected suppression of dynamics with a substantial aggregation of PSIImf caused by ice formation. Full article

Laser powder bed fusion (LPBF) is of great importance for the visual measurement and analysis of the metallization process, which is the process of solid, liquid, and gas phase transformations of metal powders under high-energy laser irradiation due to the low boiling point/high saturated vapor pressure. Since the evaporation of metals involves the interaction of driving forces such as vapor back pressure, surface tension, and gravity, the movement of the melt pool is not stable. At the same time, it also produces vaporization products such as vapor plumes and sprays, which cause defects such as bubbles, porosity, lack of fusion, inclusions, etc., during the manufacturing process of the parts, affecting the performance and manufacturing quality of the parts. More and more researchers are using imaging technologies, such as high-speed X-ray, high-speed visible light cameras, and high-speed schlieren imaging, to perform noncontact visual measurements and analyses of the melt pool, vapor plume, and spatter during the metal evaporation process, and the results show that the metal evaporation process can be suppressed by optimizing the process parameters and changing the processing atmosphere, thereby reducing part defects and improving part performance and built part quality. This paper reviews the research on metal evaporation mechanisms and visual measurement methods of metal evaporation, then discusses the measures of metal evaporation, and finally summarizes and prospects the future research hotspots of LPBF technology, according to the existing scholars’ research on numerical simulation analysis and visual measurement methods of the metal evaporation process. Full article

High-speed GMAW tends to be accompanied by periodic humping defects, thereby reducing the weld bead quality. A new method was proposed to actively control the weld pool flow for eliminating humping defects. A high-melting point solid pin was designed and inserted into the weld pool to stir the liquid metal during the welding process. The characteristics of the backward molten metal flow were extracted and compared by a high-speed camera. Combined with particle tracing technology, the momentum of the backward metal flow was calculated and analyzed, and the mechanism of hump suppression in high speed GMAW was further revealed. The stirring pin interacted with the liquid molten pool, resulting in a vortex zone behind the stirring pin, which significantly reduced the momentum of the backward molten metal flow, and thus it inhibited the formation of humping beads. Full article

The competition between intrinsic disorder in superconducting YBa${}_2$Cu${}_3$O${}_{7-\delta }$ (YBCO) thin films and an ultradense triangular lattice of cylindrical pinning centers spaced at 30 nm intervals results in an ordered Bose glass phase of vortices. The samples were created by scanning the focused beam of a helium-ion microscope over the surface of the YBCO thin film to form columns of point defects where superconductivity was locally suppressed. The voltage–current isotherms reveal critical behavior and scale in the vicinity of the second-order glass transition. The latter exhibits a distinct peak in melting temperature ($T_g$) vs. applied magnetic field ($B_a$) at the magnetic commensurability field, along with a sharp rise in the lifetimes of glassy fluctuations. Angle-dependent magnetoresistance measurements in constant-Lorentz-force geometry unveil a strong increase in anisotropy compared to a pristine reference film where the density of vortices matches that of the columnar defects. The pinning is therefore, dominated by the magnetic-field component parallel to the columnar defects, exposing its one-dimensional character. These results support the idea of an ordered Bose glass phase. Full article

Iron-based compounds with a ThMn₁₂-type structure have the potential to bridge the gap between ferrites and high performance Nd₂Fe₁₄B magnets. From the point of view of possible applications, the main advantage is their composition, with about 10 wt.% less rare earth elements in comparison with the 2:14:1 phase. On the other hand, the main issue delaying the development of Fe-rich alloys with a ThMn₁₂-type structure is their structural stability. Therefore, various synthesis methods and stabilizing elements have been proposed to stabilize the structure. In this work, the influence of increasing Nd substitution on the phase constitution of Zr_0.4−xNd_xCe_0.6Fe₁₀Si₂ (0 ≤ x ≤ 0.3) alloys was analyzed. X-ray diffraction and ⁵⁷Fe Mössbauer spectrometry were used as the main methods to derive the stability range and destabilization routes of the 1:12 structure. For the arc-melted samples, an increase in the lattice parameters of the ThMn₁₂-type structure was observed with the simultaneous growth of bcc-(Fe,Si) content with increasing Nd substitution. After isothermal annealing, the ThMn₁₂-type structure (and the coexisting bcc-(Fe,Si)) were stable over the whole composition range. While the formation of a 1:12 phase was totally suppressed in the as-cast state for x = 0.3, further heat treatment resulted in the growth of about 45% of the ThMn₁₂-type phase. The results confirmed that the stability range of ThMn₁₂-type structure in the Nd-containing alloys was well improved by other substitutions and the heat treatment, which in turn, is also needed to homogenize the ThMn₁₂-type phase. After further characterization of the magnetic properties and optimization of microstructure, such hard/soft magnetic composites can show their potential by exploiting the exchange spring mechanism. Full article

The honeycomb TbInO₃ has attracted wide research attention due to its fascinating physical properties. However, TbInO₃ single crystal was difficult to grow owing to the high melting point and serious volatilization of indium during the crystal growth. In this study, the volatilization of the indium element was effectively suppressed by controlling the growth atmosphere and pressure. The excess ratio of indium oxide was determined, and pure hexagonal TbInO₃ crystal was obtained by the laser floating zone method. Systematic studies on the crystal structure and optical and ferroelectric properties were carried out. The structure distortion resulted in the improper geometric ferroelectric revealed by single crystal diffraction and Raman spectrum measurements. The topological vortex domains and P-E hysteresis loop demonstrated the presence of ferroelectricity. TbInO₃ crystal has great potential application in vortex memory. Full article