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21 pages, 1356 KB  
Review
Biomimetic Strategies in Orthosis Design: A Scoping Review of Biological Abstraction and Functional Translation
by Tim Tchervonenko, Alexander Sauer, Thabata Alcântara Ferreira Ganga, Heike Beismann, Eduardo Keller Rorato, Míriam Raquel Diniz Zanetti and Maria Elizete Kunkel
Biomimetics 2026, 11(4), 241; https://doi.org/10.3390/biomimetics11040241 - 3 Apr 2026
Viewed by 485
Abstract
Orthoses are widely used to support or modulate neuromuscular and skeletal function; however, their clinical effectiveness is often limited by discomfort, poor adaptability, and suboptimal human–device interaction. Biomimetics has emerged as a structured design paradigm capable of enhancing orthotic performance by systematically translating [...] Read more.
Orthoses are widely used to support or modulate neuromuscular and skeletal function; however, their clinical effectiveness is often limited by discomfort, poor adaptability, and suboptimal human–device interaction. Biomimetics has emerged as a structured design paradigm capable of enhancing orthotic performance by systematically translating biological principles into engineering solutions. This scoping review examined biomimetic strategies in the development of orthoses. A structured search was conducted across PubMed, IEEE Xplore, Web of Science, and Scopus (2000–2025). Of 453 identified records, 14 met the inclusion criteria. Biomimetic orthosis research emerged predominantly after 2012, with increased activity after 2021. Human-based biological models, particularly muscle–tendon systems, predominated. Most studies relied on functional abstraction and were implemented using cable-driven or electromechanical actuation. None of the included studies explicitly referenced established biomimetics standards (e.g., ISO 18458), and descriptions of biological analysis, abstraction, and transfer were frequently incomplete. Experimental validation was generally limited to prototype-level testing, small sample sizes, and short-term evaluations, with no longitudinal or multicenter studies identified. These findings reveal a structural imbalance between conceptual biomimetic inspiration and structured methodological implementation. Based on this analysis, a structured biomimetic workflow is proposed to enhance traceability, reporting clarity, and clinical translation in the development of orthosis. Full article
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16 pages, 1622 KB  
Article
Effects of Foot Strengthening Exercises With or Without a Toe Spacer on Hallux Alignment, Foot Mobility, and Balance: A Randomized Controlled Trial
by Sara Gloria Meh, Miha Pešič and Žiga Kozinc
Appl. Sci. 2026, 16(7), 3163; https://doi.org/10.3390/app16073163 - 25 Mar 2026
Viewed by 841
Abstract
Background: Intrinsic foot muscle strengthening and orthotic devices such as toe spacers are commonly used to improve foot alignment and function. However, evidence regarding the combined effects of strengthening exercises and interdigital spacers remains limited. Objective: To examine whether adding a silicone toe [...] Read more.
Background: Intrinsic foot muscle strengthening and orthotic devices such as toe spacers are commonly used to improve foot alignment and function. However, evidence regarding the combined effects of strengthening exercises and interdigital spacers remains limited. Objective: To examine whether adding a silicone toe spacer to a foot strengthening exercise program provides additional benefits compared with exercise alone. Design: Randomized controlled trial. Setting: University biomechanics laboratory. Participants: Twenty-five healthy adults (mean age 23.8 ± 1.3 years) without lower limb injury or neurological disorders were randomly allocated to one of two intervention groups. Interventions: Participants performed a six-week foot strengthening program (22 sessions). One group performed exercises alone, while the second group performed the same exercises while wearing a silicone interdigital toe spacer. Main outcome measures: The primary outcome was hallux valgus angle. Secondary outcomes included active and passive hallux range of motion (ROM), ankle dorsiflexion ROM (weight-bearing lunge test), navicular drop, and postural stability during single-leg stance assessed using center-of-pressure (CoP) measures. Results: Both groups demonstrated improvements over time in hallux valgus angle (p = 0.001, η2 = 0.361), active hallux range of motion (p < 0.001, η2 = 0.545), and ankle dorsiflexion (p < 0.001). However, no significant between-group differences were observed for the primary outcome or most secondary outcomes. A significant time × group interaction was observed only for passive hallux range of motion (p = 0.040, η2 = 0.170), indicating greater improvement in the exercise-only group. Navicular drop and postural stability variables did not change significantly. Conclusions: A six-week foot strengthening program improved hallux alignment, hallux mobility, and ankle dorsiflexion in healthy adults. The addition of a silicone toe spacer did not provide additional short-term benefits compared with exercise alone. Full article
(This article belongs to the Special Issue Advances in Sports, Exercise and Health, Second Edition)
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18 pages, 2476 KB  
Case Report
Applying Evidence-Based Interventions for a Child with Down Syndrome (Age 0–3 Years): A View Through the F-Words Lens Tool Framework
by Ginny S. Paleg, Álvaro Hidalgo-Robles, Pragashnie Govender, Hércules Ribeiro Leite, Riclef Schomerus, Putri (Dani) Abdullah and Roslyn W. Livingstone
Disabilities 2026, 6(2), 28; https://doi.org/10.3390/disabilities6020028 - 19 Mar 2026
Viewed by 2015
Abstract
A recent umbrella review evaluated evidence-based interventions for children with developmental central hypotonia, including those with Down syndrome. Motor, sensorimotor, orthotics, positioning, mobility, and infant massage interventions are supported by positive but low- or very-low-quality evidence. Using a retrospective case report format, these [...] Read more.
A recent umbrella review evaluated evidence-based interventions for children with developmental central hypotonia, including those with Down syndrome. Motor, sensorimotor, orthotics, positioning, mobility, and infant massage interventions are supported by positive but low- or very-low-quality evidence. Using a retrospective case report format, these interventions are described, and their proposed mechanism of action is examined through the F-words lens tool and from the perspective of the parent. Tummy time, compression garments, early supported sitting for grasp and reach, ON-Time use of a supported stepping device, and orthotics are all used in the context of coaching in natural environments and family-centered care. Full article
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24 pages, 6252 KB  
Article
Innovation in Orthotics: Development of Technical Textiles from Bamboo Cellulose
by Willam Ricardo Esparza, Wilson A. Herrera-Villarreal and Lenin Omar Lara Castro
Polymers 2026, 18(6), 669; https://doi.org/10.3390/polym18060669 - 10 Mar 2026
Viewed by 544
Abstract
This study evaluated the relevance of using bamboo cellulose (BC) compounded with resin (R) for the manufacture of medical orthoses (BCO). A 22-factorial screening experimental design was used, with two experimental factors and six response variables. Three polymer composites (PC) were prepared: S1 [...] Read more.
This study evaluated the relevance of using bamboo cellulose (BC) compounded with resin (R) for the manufacture of medical orthoses (BCO). A 22-factorial screening experimental design was used, with two experimental factors and six response variables. Three polymer composites (PC) were prepared: S1 (BC 40%, R 60%), S2 (BC 30%, R 70%), and S3 (BC 20%, R 80%), which were molded under a pressure of 10.5 kg in 25 × 5 cm male-female dies, with an internal space of 2 mm, at 20 °C for 24 h. The mechanical properties evaluated included tensile strength (RTRAC), ball penetration resistance (RPEBOL), puncture resistance (RPUNZ), and their corresponding extensions (ETRAC, EPEBOL, and EPUNZ). Mass, tensile strength, elongation, punching resistance, and penetration were determined in accordance with ISO 3801, ISO 9073-3, EN 388, and ASTM D3787 standards. Statistical analysis was performed using Statgraphics Centurion and Past 4.13 software. The results showed that increasing the resin content and decreasing the bamboo cellulose significantly improved the mechanical performance of the material. The S3 samples (BC 20%, R 80%) had the highest mechanical strength values, with a tensile strength of (1049.34 ± 85.57 N; n = 5), representing an increase of 398.60% over the base formulation. Likewise, increases of 92.25% in puncture resistance (24.12 ± 29.91 N; n = 5) and 196% in ball penetration resistance (323.98 ± 1.39 N; n = 5) were recorded. Tensile elongation showed an increase of 228% (7.55 ± 5.01%; n = 5). In the S2 samples (BC 30%, R 70%), the greatest increase was observed in the puncture elongation, with a value of 16.33 ± 1.25 mm (n = 5), corresponding to an increase of 59.78%. Meanwhile, the S1 samples (BC 40%, R 60%) exhibited the highest ball penetration extension value (34.07 ± 1.61 mm; n = 5), while the S2 and S3 formulations recorded decreases of 2.11% and 2.23%, respectively. Additionally, thickness, weight, and density showed a strong correlation with each other (p > 0.05). Overall, the results indicate that the combination of bamboo cellulose and epoxy resin is a sustainable and effective alternative for the development of medical orthoses, due to the significant improvement in their mechanical properties, which supports their application in orthotic devices based on sustainable biomaterials. Full article
(This article belongs to the Special Issue Advances in Cellulose-Based Polymers and Composites, 2nd Edition)
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16 pages, 1155 KB  
Review
Clinical, Psychological, and Social Determinants of Brace Compliance in Adolescent Idiopathic Scoliosis: A Systematic Review and Meta-Analysis
by Marco Sapienza, Marco Simone Vaccalluzzo, Emanuele Perricone, Carmelo Giannone, Alessia Caldaci, Giuseppe Musumeci, Andrea Vescio, Gianluca Testa and Vito Pavone
J. Funct. Morphol. Kinesiol. 2026, 11(1), 68; https://doi.org/10.3390/jfmk11010068 - 8 Feb 2026
Cited by 1 | Viewed by 705
Abstract
Background: Brace adherence is a key determinant of treatment success in adolescents with idiopathic scoliosis. However, adherence is influenced by multiple clinical, psychological, and social factors, and reported wear times vary widely across studies. This systematic review and meta-analysis aimed to identify determinants [...] Read more.
Background: Brace adherence is a key determinant of treatment success in adolescents with idiopathic scoliosis. However, adherence is influenced by multiple clinical, psychological, and social factors, and reported wear times vary widely across studies. This systematic review and meta-analysis aimed to identify determinants of brace adherence and assess their quantitative impact on real wear. Methods: A comprehensive search was conducted in PubMed/MEDLINE, Scopus, Web of Science, Embase, and Google Scholar from database inception to November 2025. A total of 1040 records were identified, 620 were screened, and 45 full-text articles were assessed for eligibility. In total, 17 studies met the inclusion criteria and were included in the qualitative synthesis, and 10 provided extractable quantitative data and were included in the meta-analysis. A random-effects model was used to calculate pooled mean differences for identified determinants, including sex, age, early adherence, and sensor-based monitoring. Results: In total, 17 studies involving 1716 adolescents were included, and 10 provided extractable quantitative data for meta-analysis. Objective sensor-based monitoring was consistently associated with higher adherence, with a pooled mean difference of 25.6 percent compared with non-sensor methods. Early adherence significantly predicted long-term compliance, with a mean difference of 9.6 percent. Younger adolescents demonstrated greater adherence than older patients, with a mean difference of 19.1 percent, while sex differences favored females but did not reach statistical significance. Psychosocial determinants such as body image perception, stress, family dynamics, and religious environment played an important role in modulating adherence. Higher body mass index (BMI) and reduced quality of life were associated with poorer compliance. Overall, studies evaluating positive determinants reported a pooled mean adherence of 89.6 percent compared with 67.7 percent in studies characterized by negative determinants. Conclusions: Brace adherence is determined by a combination of clinical and psychosocial factors. Sensor-based monitoring, strong early adherence, and supportive environments consistently enhance compliance, whereas stress, poor body image, and higher BMI hinder wear. Targeted interventions, early counseling, and standardized adherence metrics are needed to improve outcomes in brace-treated scoliosis. Full article
(This article belongs to the Section Functional Anatomy and Musculoskeletal System)
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11 pages, 1853 KB  
Case Report
Effective Conservative Management of Severe Scoliosis in a Girl with Prader–Willi Syndrome: A 20-Year Case Study Follow-Up
by Calogero Malfitano, Francesco Negrini, Valentina Palloni, Marcello Meggiolaro, Elena Brevi, Piero Benfatti, Fabio Zaina, Giorgio Ferriero and Stefano Negrini
J. Clin. Med. 2025, 14(20), 7350; https://doi.org/10.3390/jcm14207350 - 17 Oct 2025
Cited by 1 | Viewed by 1032
Abstract
Background: Prader–Willi syndrome (PWS) is a rare syndrome that presents in about 1 in 25,000 newborns. It is characterized by a typical phenotype that includes short stature, hypothyroidism and hypogonadism, cognitive and developmental delays, slow growth, obesity, and, in most patients, scoliosis. [...] Read more.
Background: Prader–Willi syndrome (PWS) is a rare syndrome that presents in about 1 in 25,000 newborns. It is characterized by a typical phenotype that includes short stature, hypothyroidism and hypogonadism, cognitive and developmental delays, slow growth, obesity, and, in most patients, scoliosis. These patients generally have a life expectancy of less than 60 years, with respiratory distress being the leading cause of death; scoliosis is not the primary cause of these respiratory problems, but may contribute to their worsening. Therefore, accurately diagnosing and managing scoliosis is crucial for improving the life expectancy of PWS patients. Previous studies have shown a limited effectiveness of bracing due to a combination of factors, including generalized hypotonia, rapid early progression, poor brace compliance, and thus frequent progression to surgical intervention. Case presentation: This case report presents a 20-year follow-up of a female patient with PWS. Multiple clinical parameters were collected at every follow-up appointment. Throughout this extended observation and treatment period, the patient used two push-up braces of different rigidity, resulting in improvements in the thoracic and lumbar Cobb angle and the thoracic angle of trunk rotation. The treatment protocol was based on a shared decision with the parents and the patient. Conclusions: This case demonstrates how consistent and thorough follow-up can result in a successful, conservative treatment of a severe secondary scoliosis, thereby preventing the need for a major surgical procedure during growth. Full article
(This article belongs to the Section Orthopedics)
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12 pages, 1349 KB  
Article
Effect of the Ankle–Foot Orthosis Dorsiflexion Angle on Gait Kinematics in Individuals with Hemiparetic Stroke
by Hiroshi Hosokawa, Fumiaki Tamiya, Ren Fujii, Ryu Ishimoto, Masahiko Mukaino and Yohei Otaka
Bioengineering 2025, 12(10), 1091; https://doi.org/10.3390/bioengineering12101091 - 10 Oct 2025
Viewed by 2685
Abstract
Ankle-foot orthoses (AFOs) are widely used to improve gait; nonetheless, it remains unclear how specific settings, particularly the dorsiflexion angle, affect gait kinematics in individuals with stroke. This study investigated the effect of different AFO dorsiflexion angles on gait kinematics in ambulatory adults [...] Read more.
Ankle-foot orthoses (AFOs) are widely used to improve gait; nonetheless, it remains unclear how specific settings, particularly the dorsiflexion angle, affect gait kinematics in individuals with stroke. This study investigated the effect of different AFO dorsiflexion angles on gait kinematics in ambulatory adults with hemiparesis. Twenty-six individuals with post-stroke hemiparesis walked on a treadmill while wearing the same type of AFO at four ankle dorsiflexion angles: 0°, 5°, 10°, and 15°. Temporal-spatial variables, joint angles, and toe clearance and its components were quantified using three-dimensional analysis. The double-stance time before the paretic swing shortened significantly with increasing dorsiflexion angle, whereas the mean stride time and length did not significantly change. During the swing phase, increased AFO dorsiflexion was associated with reduced maximal knee flexion, in addition to its direct effect on ankle angles. The absolute toe clearance height was unaffected by the AFO settings; however, the contribution of ankle dorsiflexion to limb shortening increased stepwise from 0° to 15°, and the hip elevation and compensatory movement ratio declined. In conclusion, increasing the AFO dorsiflexion angle significantly altered gait kinematics, with distal ankle mechanics replacing inefficient hip compensation and reducing double-stance time. Full article
(This article belongs to the Section Biomechanics and Sports Medicine)
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15 pages, 3871 KB  
Review
Comparative Effectiveness of Treatments for Shoulder Subluxation After Stroke: A Systematic Review and Network Meta-Analysis
by Jong-Mi Park, Hee-Jae Park, Seo-Yeon Yoon, Yong-Wook Kim, Jae-Il Shin and Sang-Chul Lee
J. Clin. Med. 2025, 14(19), 6913; https://doi.org/10.3390/jcm14196913 - 29 Sep 2025
Viewed by 5327
Abstract
Background: Shoulder subluxation and pain are common complications of stroke that impair upper limb function. Objectives: This study conducted a systematic review and network meta-analysis to compare multiple therapeutic interventions for post-stroke shoulder subluxation, establishing an evidence-based hierarchy of treatment efficacy [...] Read more.
Background: Shoulder subluxation and pain are common complications of stroke that impair upper limb function. Objectives: This study conducted a systematic review and network meta-analysis to compare multiple therapeutic interventions for post-stroke shoulder subluxation, establishing an evidence-based hierarchy of treatment efficacy to optimize rehabilitation strategies and guide clinical practice. Methods: A comprehensive search was conducted using the MEDLINE, EMBASE, Cochrane, Scopus, and Web of Science databases until 8 August 2025. Randomized controlled trials evaluating treatments for shoulder subluxation, including neuromuscular electrical stimulation (NMES), Kinesio taping, corticosteroid injections, slings, repetitive peripheral magnetic stimulation, and electroacupuncture, were included. The follow-up duration in the included trials ranged from 1 to 12 weeks. Effect sizes were calculated using standardized mean differences with a random-effects model, and treatment rankings were determined using surface under the cumulative ranking curve (SUCRA). Results: Thirteen studies including 402 patients were analyzed. NMES was the most effective intervention for reducing subluxation distance (SUCRA: 84.9), while corticosteroid injections provided the greatest pain relief at rest (SUCRA: 73.6). Kinesio taping was most effective for functional recovery, as measured by the Fugl–Meyer Assessment (SUCRA: 98.5), and for pain relief during activity (SUCRA: 87.7). Conclusions: Our network meta-analysis suggests that different interventions are optimal for specific aspects of post-stroke shoulder impairment. NMES most effectively reduces subluxation distance, whereas corticosteroid injections are most effective for alleviating pain at rest. Kinesio taping appears superior for enhancing functional recovery and reducing pain during movement. These findings, based on short-term follow-up durations (1–12 weeks), provide an evidence-based ranking of interventions to support multimodal rehabilitation and inform clinical decision-making. The observed heterogeneity across studies underscores the need for standardized treatment protocols and rigorous long-term investigations. Full article
(This article belongs to the Section Clinical Rehabilitation)
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21 pages, 5918 KB  
Review
Innovations in Orthotic Devices: Additive Manufacturing, Auxetic Materials and Smart Sensors for Enhanced Rehabilitation
by Riccardo Carlo Moroni and Katarzyna Majewska
Appl. Sci. 2025, 15(18), 10167; https://doi.org/10.3390/app151810167 - 18 Sep 2025
Viewed by 3718
Abstract
Orthoses are external devices designed to provide structural and functional support for disorders affecting the musculoskeletal or nervous systems. While these devices have a long history, recent technological advancements offer significant opportunities to enhance their therapeutic performance. This review examines three key innovations [...] Read more.
Orthoses are external devices designed to provide structural and functional support for disorders affecting the musculoskeletal or nervous systems. While these devices have a long history, recent technological advancements offer significant opportunities to enhance their therapeutic performance. This review examines three key innovations shaping the future of orthotic devices: additive manufacturing, auxetic metamaterials, and smart sensors. Additive manufacturing (AM), commonly known as 3D printing, is gaining prominence for its ability to create patient-specific solutions, improve design flexibility, and reduce production time. Despite these advantages, traditional fabrication methods remain dominant due to cost and regulatory challenges. Auxetic metamaterials, characterized by a negative Poisson’s ratio, allow an orthosis to dynamically conform to the patient’s anatomy and movements while maintaining stability and comfort. Thanks to synclastic deformation, auxetic structures reduce the formation of wrinkles during motion, improving body fit, and potentially enhancing comfort as well as adherence to orthosis usage recommendations. However, their integration into orthoses is still in the early stages, requiring further research and clinical validation. Finally, smart sensors have been extensively studied for the real-time monitoring of joint movement and rehabilitation progress, enabling personalized therapy and improved clinical outcomes. In conclusion, these emerging technologies—additive manufacturing, auxetic metamaterials, and smart sensors—hold great promise for next-generation orthotic devices, but widespread adoption will depend on addressing technical, economic, and practical limitations. Full article
(This article belongs to the Special Issue Recent Progress and Challenges of Digital Health and Bioengineering)
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15 pages, 2159 KB  
Article
Evaluating 3D Hand Scanning Accuracy Across Trained and Untrained Students
by Ciprian Glazer, Mihaela Oravitan, Corina Pantea, Bogdan Almajan-Guta, Nicolae-Adrian Jurjiu, Mihai Petru Marghitas, Claudiu Avram and Alexandra Mihaela Stanila
Bioengineering 2025, 12(7), 777; https://doi.org/10.3390/bioengineering12070777 - 18 Jul 2025
Cited by 1 | Viewed by 1561
Abstract
Background and Objectives: Three-dimensional (3D) scanning is increasingly utilized in medical practice, from orthotics to surgical planning. However, traditional hand measurement techniques remain inconsistent and prone to human error and are often time-consuming. This research evaluates the practicality of a commercial 3D scanning [...] Read more.
Background and Objectives: Three-dimensional (3D) scanning is increasingly utilized in medical practice, from orthotics to surgical planning. However, traditional hand measurement techniques remain inconsistent and prone to human error and are often time-consuming. This research evaluates the practicality of a commercial 3D scanning method by comparing the accuracy of scans conducted by two user groups. Materials and Methods: This study evaluated the following two groups: an experimental group (n = 45) and a control group (n = 42). A total of 261 hand scans were captured using the Structure Sensor Pro 3D scanner for iPad (Structure, Boulder, CO, USA). The scans were then evaluated using Meshmixer software (version 3.5.474), analyzing key parameters, such as surface area, volume, number of vertices, and triangles, etc. Furthermore, a digital literacy test and a user experience survey were conducted to support a more comprehensive evaluation of participant performance within the study. Results: The experimental group outperformed the control group on all measured parameters, including surface area, volume, vertices, triangle, and gap count, with large effect sizes observed. User experience data revealed that participants in the experimental group rated the 3D scanner significantly higher across all dimensions, particularly in ease of use, excitement, supportiveness, and practicality. Conclusions: A short 15 min training session can promote scan reliability, demonstrating that even minimal instruction improves users’ proficiency in 3D scanning, fundamental for supporting clinical accuracy in diagnosis, surgical planning, and personalized device manufacturing Full article
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29 pages, 2673 KB  
Article
Process Parameters Optimization and Mechanical Properties of Additively Manufactured Ankle–Foot Orthoses Based on Polypropylene
by Sahar Swesi, Mohamed Yousfi, Nicolas Tardif and Abder Banoune
Polymers 2025, 17(14), 1921; https://doi.org/10.3390/polym17141921 - 11 Jul 2025
Cited by 1 | Viewed by 1823
Abstract
Nowadays, Fused Filament Fabrication (FFF) 3D printing offers promising opportunities for the customized manufacturing of ankle–foot orthoses (AFOs) targeted towards rehabilitation purposes. Polypropylene (PP) represents an ideal candidate in orthotic applications due to its light weight and superior mechanical properties, offering an excellent [...] Read more.
Nowadays, Fused Filament Fabrication (FFF) 3D printing offers promising opportunities for the customized manufacturing of ankle–foot orthoses (AFOs) targeted towards rehabilitation purposes. Polypropylene (PP) represents an ideal candidate in orthotic applications due to its light weight and superior mechanical properties, offering an excellent balance between flexibility, chemical resistance, biocompatibility, and long-term durability. However, Additive Manufacturing (AM) of AFOs based on PP remains a major challenge due to its limited bed adhesion and high shrinkage, especially for making large parts such as AFOs. The primary innovation of the present study lies in the optimization of FFF 3D printing parameters for the fabrication of functional, patient-specific orthoses using PP, a material still underutilized in the AM of medical devices. Firstly, a thorough thermomechanical characterization was conducted, allowing the implementation of a (thermo-)elastic material model for the used PP filament. Thereafter, a Taguchi design of experiments (DOE) was established to study the influence of several printing parameters (extrusion temperature, printing speed, layer thickness, infill density, infill pattern, and part orientation) on the mechanical properties of 3D-printed specimens. Three-point bending tests were conducted to evaluate the strength and stiffness of the samples, while additional tensile tests were performed on the 3D-printed orthoses using a home-made innovative device to validate the optimal configurations. The results showed that the maximum flexural modulus of 3D-printed specimens was achieved when the printing speed was around 50 mm/s. The most significant parameter for mechanical performance and reduction in printing time was shown to be infill density, contributing 73.2% to maximum stress and 75.2% to Interlaminar Shear Strength (ILSS). Finally, the applicability of the finite element method (FEM) to simulate the FFF process-induced deflections, part distortion (warpage), and residual stresses in 3D-printed orthoses was investigated using a numerical simulation tool (Digimat-AM®). The combination of Taguchi DOE with Digimat-AM for polypropylene AFOs highlighted that the 90° orientation appeared to be the most suitable configuration, as it minimizes deformation and von Mises stress, ensuring improved quality and robustness of the printed orthoses. The findings from this study contribute by providing a reliable method for printing PP parts with improved mechanical performance, thereby opening new opportunities for its use in medical-grade additive manufacturing. Full article
(This article belongs to the Special Issue Latest Progress in the Additive Manufacturing of Polymeric Materials)
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12 pages, 851 KB  
Systematic Review
Plantar Pressure Distribution in Charcot–Marie–Tooth Disease: A Systematic Review
by Alberto Arceri, Antonio Mazzotti, Federico Sgubbi, Simone Ottavio Zielli, Laura Langone, GianMarco Di Paola, Lorenzo Brognara and Cesare Faldini
Sensors 2025, 25(14), 4312; https://doi.org/10.3390/s25144312 - 10 Jul 2025
Cited by 2 | Viewed by 1931
Abstract
Background: Charcot-Marie-Tooth (CMT) disease is a hereditary motor and sensory neuropathy that affects foot morphology and gait patterns, potentially leading to abnormal plantar pressure distribution. This systematic review synthesizes the existing literature examining plantar pressure characteristics in CMT patients. Methods: A [...] Read more.
Background: Charcot-Marie-Tooth (CMT) disease is a hereditary motor and sensory neuropathy that affects foot morphology and gait patterns, potentially leading to abnormal plantar pressure distribution. This systematic review synthesizes the existing literature examining plantar pressure characteristics in CMT patients. Methods: A comprehensive search was conducted across PubMed, Scopus, and Web of Science databases. Risk of bias was assessed using the Newcastle–Ottawa Scale. Results: Six studies comprising 146 patients were included. Four studies employed dynamic baropodometry, and two used in-shoe pressure sensors to evaluate the main plantar pressure parameters. The findings were consistent across different populations and devices, with a characteristic plantar-pressure profile of marked midfoot off-loading with peripheral overload at the forefoot and rearfoot, often accompanied by a lateralized center-of-pressure path and a prolonged pressure–time exposure. These alterations reflect both structural deformities and impaired neuromuscular control. Interventional studies demonstrated a load redistribution of pressure after corrective surgery, though residual lateral overload often persists. Conclusions: Plantar pressure mapping seems to be a valuable tool to identify high-pressure zones of the foot in order to personalize orthotic treatment planning, to objectively monitor disease progression, and to evaluate therapeutic efficacy. Further longitudinal studies with standardized protocols are needed to confirm these results. Full article
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13 pages, 3493 KB  
Article
In Vivo Validation of a Metacarpophalangeal Joint Orthotic Using Wearable Inertial Sensors in Horses
by Eleonora Pagliara, Federica Cantatore, Livio Penazzi, Barbara Riccio and Andrea Bertuglia
Animals 2025, 15(13), 1965; https://doi.org/10.3390/ani15131965 - 4 Jul 2025
Cited by 1 | Viewed by 2540
Abstract
Orthotics are often used to support the metacarpophalangeal joint (MCPj) in horses recovering from soft tissue injury; however, their effect on the MCPj biomechanics remain largely underexplored. The MCPj moves primarily in the sagittal plane, flexing during the swing phase and extending during [...] Read more.
Orthotics are often used to support the metacarpophalangeal joint (MCPj) in horses recovering from soft tissue injury; however, their effect on the MCPj biomechanics remain largely underexplored. The MCPj moves primarily in the sagittal plane, flexing during the swing phase and extending during the stance phase. The suspensory ligament and flexor tendons act as biological springs resisting MCPj extension. Injuries to these structures are common and, although early mobilization promotes their healing, controlled loading may be beneficial during rehabilitation. This study aims to evaluate the efficacy of a semirigid orthotic in limiting the MCPj extension and the MCPj range of motion, and its influence on the MCPj kinematics. Twelve healthy horses were equipped with portable inertial sensors on the distal limb. The MCPj extension and the MCPj range of motion were assessed during walking and trotting without the orthotic (S0) and with the orthotic using two different support settings (S1 and S4). Data were evaluated for normality and homoscedasticity. A Student t-test was used to compare the MCPj angle pattern of the two forelimbs of each horse at the baseline. Data were analysed using one-way ANOVA to compare the mean values across conditions, followed by paired t-tests for post-hoc comparison (significance set at p < 0.05). The results showed significant reductions in both the MCPj extension and the MCPj range of motion, with the greatest restriction occurring at the highest support setting. These results suggest that the semirigid orthotic limits the MCPj movement in the sagittal plane and consequently the load on the suspensory ligament and flexor tendons. Therefore, this orthotic device is an effective tool during rehabilitation for forelimb tendon and ligament injuries. Full article
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12 pages, 2790 KB  
Article
An Optical Sensor for Measuring In-Plane Linear and Rotational Displacement
by Suhana Jamil Ahamed, Michael Aaron McGeehan and Keat Ghee Ong
Sensors 2025, 25(13), 3996; https://doi.org/10.3390/s25133996 - 26 Jun 2025
Viewed by 962
Abstract
We developed an optoelectronic sensor capable of quantifying in-plane rotational and linear displacements between two parallel surfaces. The sensor utilizes a photo detector to capture the intensity of red (R), green (G), blue (B), and clear (C, broad visible spectrum) light reflected from [...] Read more.
We developed an optoelectronic sensor capable of quantifying in-plane rotational and linear displacements between two parallel surfaces. The sensor utilizes a photo detector to capture the intensity of red (R), green (G), blue (B), and clear (C, broad visible spectrum) light reflected from a color gradient wheel on the opposing surface. Variations in reflected R, G, B and C light intensities, caused by displacements, were used to predict linear and rotational motion via a polynomial regression algorithm. To train and validate this model, we employed a custom-built positioning stage that produced controlled displacement and rotation while recording corresponding changes in light intensity. The reliability of the predicted linear and rotational displacement results was evaluated using two different color gradient wheels: a wheel with changing color hue, and another wheel with changing color hue and saturation. Benchtop experiments demonstrated high predictive accuracy, with coefficients of determination (R2) exceeding 0.94 for the hue-only wheel and 0.92 for the hue-and-saturation wheel. These results highlight the sensor’s potential for detecting shear displacement and rotation in footwear and wearable medical devices, such as orthotics and prostheses, enabling the detection of slippage, overfitting, or underfitting. This capability is particularly relevant to clinical conditions, including diabetic neuropathy, flat feet, and limb amputations. Full article
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26 pages, 1569 KB  
Review
Unlocking the Secrets of Knee Joint Unloading: A Systematic Review and Biomechanical Study of the Invasive and Non-Invasive Methods and Their Influence on Knee Joint Loading
by Nuno A. T. C. Fernandes, Ana Arieira, Betina Hinckel, Filipe Samuel Silva, Óscar Carvalho and Ana Leal
Rheumato 2025, 5(3), 8; https://doi.org/10.3390/rheumato5030008 - 25 Jun 2025
Cited by 6 | Viewed by 5085
Abstract
Background/Objectives: This review analyzes the effects of invasive and non-invasive methods of knee joint unloading on knee loading, employing a biomechanical model to evaluate their impact. Methods: PubMed, Web of Science, Cochrane, and Scopus were searched up to 15 May 2024 [...] Read more.
Background/Objectives: This review analyzes the effects of invasive and non-invasive methods of knee joint unloading on knee loading, employing a biomechanical model to evaluate their impact. Methods: PubMed, Web of Science, Cochrane, and Scopus were searched up to 15 May 2024 to identify eligible clinical studies evaluating Joint Space Width, Cartilage Thickness, the Western Ontario and McMaster Universities Osteoarthritis Index, the Knee Injury and Osteoarthritis Outcome Score system, Gait velocity, Peak Knee Adduction Moment, time to return to sports and to work, ground reaction force, and the visual analogue scale pain score. A second search was conducted to select a biomechanical model that could be parametrized, including the modifications that each treatment would impose on the knee joint and was capable of estimate joint loading to compare the effectiveness of each method. Results: Analyzing 28 studies (1652 participants), including 16 randomized clinical trials, revealed significant improvements mainly when performing knee joint distraction surgery, increasing Joint Space Width even after removal, and high tibial osteotomy, which realigns the knee but does not reduce loading. Implantable shock absorbers are also an attractive option as they partially unload the knee but require further investigation. Non-invasive methods improve biomechanical indicators of knee joint loading; however, they lack quantitative analysis of cartilage volume or Joint Space Width. Conclusions: Current evidence indicates a clear advantage in knee joint unloading methods, emphasizing the importance of adapted therapy. However, more extensive research, particularly using non-invasive approaches, is required to further understand the underlying knee joint loading mechanisms and advance the state of the art. Full article
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