Search Results (3,616)

High-entropy boride (HEB) ceramics combine ultra-high melting points, superior hardness, and compositional tunability, enabling service in extreme environments; however, difficult densification and limited fracture toughness still constrain their aerospace applications. In this study, metallic Ta was introduced into high-entropy (Ti_0.2Zr_0.2Hf_0.2Nb_0.2Ta_0.2)B₂ as both a sintering aid and a toughening phase. Bulk HEB-Ta composites were fabricated by spark plasma sintering to investigate the effect of Ta content on densification behavior, microstructure, mechanical properties, and high-temperature oxidation resistance. The results show that an appropriate amount of Ta markedly promotes densification; at 10 vol% Ta, the open porosity reaches a minimum of 0.15%. Hardness and fracture toughness exhibit an increase-then-decrease trend with Ta content, attaining maxima at 15 vol% Ta (20.79 ± 0.17 GPa and 4.31 ± 0.12 MPa·, respectively). During oxidation at 800–1400 °C, the extent of oxidation increases with temperature, yet the composite with 10 vol% Ta shows the best oxidation resistance. This improvement arises from the formation of a viscous, protective Ta₂O₅-B₂O₃ glassy layer that effectively suppresses oxygen diffusion and enhances high-temperature stability. Overall, incorporating metallic Ta is an effective route to improve the manufacturability and service durability of HEB ceramics, providing a composition guideline and a mechanistic basis for simultaneously enhancing densification, toughness, and oxidation resistance. Full article

This study aimed to compare effects on homeostasis and postoperative outcomes of two surgical techniques for umbilical hernia repair in calves. Fifty-two calves were enrolled and randomly assigned to two groups: Group A (open technique) and Group C (closed technique). This was a prospective controlled clinical trial. Sedation was induced with romifidine, and butorphanol. Cardiopulmonary parameters, sedation scores, and body temperature were recorded at multiple perioperative timepoints (T0–T8). Postoperative pain was assessed using the UNESP-Botucatu UCPS-IV scale. Oxidative stress was evaluated by measuring serum malondialdehyde (MDA) and plasma serotonin (5-HT) concentrations at T0 and 36 h postoperatively T9. Physiological parameters remained within normal limits in both groups. Postoperative pain scores were significantly lower in Group C than in Group A (p < 0.001), with later onset of rescue analgesia 40 vs. 30 min post-standing, respectively, p < 0.001. MDA levels increased postoperatively in both groups, with a greater rise in Group A (p < 0.001), 5-HT decreased in Group A and increased in Group C (p = 0.020). The closed surgical technique for umbilical hernia repair, avoiding peritoneal opening, was associated with reduced postoperative pain and oxidative stress, suggesting it is a less invasive than the open surgical technique. Full article

With the increasing demand to scale the chip industry, attention is turning to the vital role that phosphanes and silanes play in semiconductor manufacturing processes such as chemical vapor deposition, plasma etching, and impurity doping. High-performance semiconductors often require a supply of ultra-pure gaseous phosphine (≥99.999%) to ensure the formation of defect-free thin-film structures with high integrity and strong functionality. In recent years, research on high-purity PH₃ synthesis methods has mainly focused on two pathways: the acidic route with fewer side reactions, high by-product economics, and higher exergy of high-purity PH₃, and the alkaline alternative with greater potential for practical application through lower reaction temperatures and a simpler reaction process. This paper presents the first comparative study and analysis on the preparation of ultra-high-purity PH₃ and its process energy consumption. Using Aspen and its related software, the energy consumption and cost issues are discussed, and the process heat exchange network is established and optimised. By combining Aspen Plus V14 with MATLAB 2023, an artificial neural network (ANN) prediction model is established, and the parameters of the distillation section equipment are optimised through the NSGA-II model to solve problems such as low product yield and large equipment exergy loss. After optimisation, it can be found that in terms of energy consumption and cost indicators, the acidic process has greater advantages in large-scale production of high-purity PH₃. The total energy consumption of the acidic process is 1.6 × 10⁸ kJ/h, which is only one-third that of the alkaline process, while the cost of the heat exchange equipment is approximately three-quarters that of the alkaline process. Through dual-objective optimisation, the exergy loss of the acidic distillation part can be reduced by 1714.1 kW, and the economic cost can be reduced by USD 3673. Therefore, from the perspective of energy usage and equipment manufacturing, the comprehensive analysis of the acidic process has more advantages than that of the alkaline process. Full article

Due to their low elasticity modulus, significant fatigue strength, and good formability, titanium and titanium alloys have shown a continuous growth trend in various fields of application. However, the passivation film on the surface of titanium and titanium alloys may dissolve, leading to corrosion under certain environmental conditions. Surface modification of these materials has become an indispensable and critical step in meeting the requirements of various operating conditions of material performance. Compared to other surface treatment techniques, plasma surface treatment has advantages such as high efficiency, wide applicability, environmental friendliness, flexibility and controllability, and low-temperature treatment. This article focuses on the topic of plasma surface modification technology for titanium and titanium alloys and highlights the key limitations of Plasma chemical heat treatment, Physical Vapor Deposition (PVD), plasma-enhanced chemical vapor deposition (PECVD), Plasma immersion ion implantation (PIII), and plasma spraying (PS). The current research status of surface modification methods in improving the surface properties of titanium and titanium alloys and the prospects of surface modification technology for titanium alloys are also discussed. Full article

Organic contaminants on optical components critically impair intense laser systems. Oxygen plasma cleaning is a promising non-contact method, yet the mechanism by which the initial kinetic energy of reactive oxygen species assists chemically driven removal remains unclear. This study employs ReaxFF molecular dynamics to elucidate how reactive oxygen species chemically decompose dibutyl phthalate and how kinetic energy assists chemical reactions by enhancing transport, penetration, and energy transfer. While the core removal mechanism is chemical, kinetic energy promotes plasma-contaminant encounters and facilitates access to otherwise sluggish pathways. The results show that kinetic energy is a key promoter that enhances chemical decomposition, with the contaminant decomposition rate enhanced by up to 1310% and residues reduced by 81.13% compared to pure chemical reactions. This study identifies and quantifies two dominant reaction pathways (butyl chain cleavage & benzene ring cleavage). The analysis of diffusion and energy transfer reveals that higher kinetic energy improves reactive oxygen species transport, enables deeper penetration, and selectively activates specific reaction pathways by overcoming energy barriers. Synergy with flux, dose, and temperature is also demonstrated. This work provides atomic-level insights into kinetic promotion mechanisms, supporting optimized plasma cleaning processes and contributing to the performance stability and operational longevity of intense laser systems. Full article

High-entropy alloys (HEAs) of the Cantor type (CoCrFeMnNi) are widely recognized as model systems for studying the relationships between composition, microstructure, and functional performance. In this study, atomized Cantor alloy powders were consolidated using spark plasma sintering (SPS) under systematically varied process parameters (temperature and dwell time). The densification behavior, microstructural evolution, and mechanical response were investigated using Archimedes’ density measurements, Vickers hardness testing, compression tests, scanning electron microscopy, and EDS mapping. The results reveal a non-linear relationship between sintering temperature and densification, with maximum relative densities obtained at 1050 °C and 1100 °C for short dwell times. Despite the ultrafast nature of SPS, grain growth was observed, particularly at elevated temperatures and extended dwell times, challenging the assumption that SPS inherently limits grain coarsening. All sintered samples retained a single-phase FCC structure with homogeneous elemental distribution, and no phase segregation or secondary precipitates were detected. Compression testing showed that samples sintered at 1060 °C and 1100 °C exhibited the highest strength, demonstrating the strong interplay between sintering kinetics and grain cohesion. Full article

The high-strength aluminum alloy 7B04 used in aircraft structures poses challenges in welding. In this study, 7075 aluminum alloy powder is used as an interlayer to strengthen the vacuum diffusion bonding (DB) joint of 7B04 aluminum alloy. Surface treatments with plasma activation before DB can effectively increase the bonding rate and lap shear strength (LSS) of the joint. The effects of DB temperature, pressure, and holding time on the joint LSS were analyzed by developing a quadratic regression model based on the response surface method (RSM). The model’s determination coefficient reached 99.52%, with a relative error of about 5%, making it suitable for 7B04 aluminum alloy DB process parameters optimization and joint performance prediction. Two sets of process parameters (505 °C-5.7 h-4.5 MPa and 515 °C-7.5 h-4.4 MPa) were acquired using the satisfaction function optimization method. Experimental results confirmed that the error between measured and predicted LSS is approximately 5%, and a higher LSS of 174 MPa was achieved at 515 °C-7.5 h-4.4 MPa. Full article

Yttria-stabilized zirconia(YSZ) was introduced into the Al₂O₃-TiO₂-CeO₂ coating prepared by plasma spraying to improve the wear resistance of the coating and prolong the service life of the weathering steel. The nano-agglomerated powder was prepared by mechanical ball milling and spray-drying technology, powder was sprayed on the surface of Q355 steel substrate by atmospheric plasma sparing (APS), the Al₂O₃-TiO₂-CeO₂/YSZ composite coating was prepared, and the effects of YSZ on the phase, microstructure, and tribological properties of the composite coating were studied. The results show that nano-agglomerated powders with micron size (average size 55 μm) can be prepared by spray-drying technology, and after high-temperature sintering, the nano-agglomerated powders are denser and form the α-Al₂O₃ phase. The composite coating prepared by plasma spraying has a bimodal structure, and after adding YSZ, the phases in the coating are mainly α-Al₂O₃, γ-Al₂O₃, and t-ZrO₂, the grain size is fine, and the porosity is reduced. The specific wear rate is only 4.4 × 10⁻⁵ mm³ N⁻¹·m⁻¹, the relative wear resistance is 6.3 times higher than that of the substrate, and the wear mechanism of the coating is mainly slight adhesive wear and abrasive wear, which shows excellent friction and wear properties at room temperature. Full article

To meet gas turbines’ growing demand for high-performance thermal barrier coatings (TBCs), this study addresses the limitations of traditional single-layer 8% Y₂O₃-stabilized ZrO₂ (YSZ) coatings in high-temperature corrosive environments. Atmospheric plasma spraying (APS) was used to fabricate the double-ceramic TBCs with (Sm_0.2Gd_0.2Dy_0.2Er_0.2Yb_0.2)₂(Zr_0.7Hf_0.3)₂O₇ (RHZ) as the outer layer and YSZ as the inner layer; thermal cycling corrosion tests (1000 °C, Na₂SO₄ + V₂O₅ molten salt) were conducted to compare its performance with traditional single-layer YSZ. The results showed that the YSZ corrosion products were m-ZrO₂ and YVO₄, while RHZ/YSZ produced rare-earth vanadates, m-(Zr,Hf)O₂, and t′-(Zr,Hf)O₂, and corrosion degree was positively correlated with salt concentration (which was more impactful) and the number of cycles. Both coatings failed via molten salt penetration, thermochemical reaction, and crack-induced spallation. The corrosion mechanism between the RHZ/YSZ coating and the mixed salt can be explained based on the Lewis acid–base theory and the optical basicity. The RHZ layer on the surface of RHZ/YSZ coatings indeed hinders the penetration of corrosive molten salts into the underlying YSZ layer to some extent. Full article

Thermal barrier coatings (TBCs) extend gas-turbine blade lifetime by improving high-temperature oxidation resistance and mechanical performance. We investigated the microstructural evolution, TGO growth, and Al depletion in air-plasma-sprayed (APS) single-layer YSZ top coat over a NiCrCoAlY bond coat on Ni-based superalloy circular plates, heat treated isothermally at 850 °C and 1000 °C for 50–5000 h. Cross-sectional SEM/EDS analysis showed TGO quadratic thickening kinetics at both temperatures, reaching ~10 µm at 1000 °C/5000 h, the growth rate of which was ~5.8 times higher than at 850 °C. On top of the single-layer TGO of Al₂O₃ observed from the onset, a NiCrCo oxide layer appeared and grew from ≥500 h at 850 °C, with increasing growth rate and cracking. The layer configuration of the YSZ top coat, the TGO of Al₂O₃, and the bond coat (comprising β-NiAl and γ-NiCr) on top of GTD111, showed an Al concentration gradient in the bond coat starting at 850 °C for 250 h, which intensified with increased duration and temperature. The decrease in Al concentration in the bond coat and the growth of TGO are due to the dissolution of β-NiAl and subsequent Al diffusion to the Al₂O₃ TGO. Full article

This study evaluates the impact of mineralogy, elemental composition, and reaction pathways on hydrogen (H₂) generation in seven ultramafic and mafic (basaltic) rocks. Experiments were conducted under typical low-temperature hydrothermal conditions (150 °C) and captured early and evolving stages of fluid–rock interaction. Pre- and post-interactions, the solid phase was analyzed using X-ray Diffraction (XRD) and X-ray Photoelectron Spectroscopy (XPS), while Inductively Coupled Plasma Mass Spectrometry (ICP-MS) was used to determine the composition of the aqueous fluids. Results show that not all geologic H₂-generating reactions involving ultramafic and mafic rocks result in the formation of serpentine, brucite, or magnetite. Our observations suggest that while mineral transformation is significant and may be the predominant mechanism, there is also the contribution of surface-mediated electron transfer and redox cycling processes. The outcome suggests continuous H₂ production beyond mineral phase changes, indicating active reaction pathways. Particularly, in addition to transition metal sites, some ultramafic rock minerals may promote redox reactions, thereby facilitating ongoing H₂ production beyond their direct hydration. Fluid–rock interactions also regenerate reactive surfaces, such as clinochlore, zeolite, and augite, enabling sustained H₂ production, even without serpentine formation. Variation in reaction rates depends on mineralogy and reaction kinetics rather than being solely controlled by Fe oxidation states. These findings suggest that ultramafic and mafic rocks may serve as dynamic, self-sustaining systems for generating H₂. The potential involvement of transition metal sites (e.g., Ni, Mo, Mn, Cr, Cu) within the rock matrix may accelerate H₂ production, requiring further investigation. This perspective shifts the focus from serpentine formation as the primary driver of H₂ production to a more complex mechanism where mineral surfaces play a significant role. Understanding these processes will be valuable for refining experimental approaches, improving kinetic models of H₂ generation, and informing the site selection and design of engineered H₂ generation systems in ultramafic and mafic formations. Full article

Plasma has become an up-and-coming advanced oxidation technology for wastewater treatment. However, its efficiency is often limited due to the lack of high-performance catalytic materials. In this study, one-dimensional carbon nanofiber precursors were first fabricated via electrospinning, followed by the in situ growth of the Zn/Fe-MOF on their surfaces. After pyrolysis at different temperatures, a series of carbon-based catalysts (FeNFC) were obtained. This new type of catalyst possesses advantages such as high porosity, a large specific surface area, and mechanical stability. Using tetracycline (TTCH) as the target pollutant, the performance of the catalyst was evaluated in the dielectric barrier discharge (DBD) system. The study showed that the addition of FeNFC significantly increased the degradation rate of TTCH in the system. Comparing different pyrolysis temperatures, at 900 °C, the comprehensive performance of the catalyst (FeNFC-900) was the best (the kinetic constant was k_obs = 0.126 min⁻¹, and the removal rate of TTCH was 91.8% within 30 min). The catalytic performance was influenced by factors such as the dosage of the catalyst, the concentration of TTCH, the power of DBD, and the initial pH. The catalytic effect of the material increased within a certain range with the increase in the catalyst dosage. The increase in TTCH concentration led to a decrease in the catalytic performance. The higher the power of the DBD, the higher the removal rate of TTCH. Moreover, when the initial pH was strongly alkaline, the catalytic effect of the catalyst was the best (k_obs = 0.275 min⁻¹, and the removal rate of TTCH was 98.7% within 30 min). Ionic interference tests demonstrated the strong resistance of FeNFC to common water matrix components, while radical quenching experiments revealed that multiple reactive species contributed to TTCH degradation. This work has broad application prospects for enhancing the efficiency of DBD systems in the removal of TTCH. Full article

The current state of the art research, and latest engineering technology application in the synthesis of the aragonite crystalline phase of calcium carbonate is presented here. Aragonite crystalline products are highly valuable in selected industries, such as medical and personal care, and in food additives using MgCl₂ as a chemical inducer. The outcome of this literature review provides the outlook of the available research whitespace opportunity in optimizing the current process parameters and in ensuring that sustainable and economically feasible continuous production of aragonite products could be achieved. One of the major improvements proposed in this study is to investigate the methods of synthesizing aragonite crystalline particles using a continuous mineral carbonation reactor system and optimizing the operating parameters. An experimental design was established to identify all the main effects to maximize aragonite production. The three main effects investigated are the effect of feedstock or reactant concentration, the effect of reaction temperature, and the effect of reaction time towards aragonite yield in the final products synthesized. An optimized operating parameter for maximum aragonite yield at 95% purity was proposed at the reaction temperature T of 90 °C, reaction time t of 10 min, and feedstock ratio Mg-to-Ca of 0.4. Subsequently, the continuous reactor system was designed, operated, and tested for at least 50 h operation, where the lime CaO(s) feed was successfully converted into aragonite products with purity between 75 and 81%. The properties and quality of the aragonite produced were analytically characterized from the following laboratory methods which include the thermalgravimetric analysis, TGA; X-Ray Diffraction, XRD; scanning electron microscopy, SEM; and induction coupled plasma, ICP. TGA mass balance after decomposition suggests that 44% of the mass balance represents the weight of CO₂ sequestered in the aragonite crystalline carbonates. Hence, the aragonite crystalline carbonates can be labeled as a green product which sequesters 0.44 kg of CO₂ per 1 kg of precipitated aragonite products synthesized. Interestingly, SEM microscopy characterization results revealed that the aragonite precipitate has a physical morphology of needle-like shape with a good aspect ratio (length/diameter) AR of between 8.67 micron and 11.35 micron. The properties were found to be suitable for paper making fillers, medical, personal care, and food additive applications. Full article

We present three dimensional particle-in-cell simulations of current-voltage characteristics of the hemispherical Langmuir probe (LAP), onboard the China Seismo-Electromagnetic Satellite (CSES). Using realistic plasma parameters and background magnetic fields obtained from the International Reference Ionosphere (IRI) and International Geomagnetic Reference Field (IGRF) models, we simulate probe–plasma interactions at three locations: the equatorial region and two magnetically conjugate mid-latitude sites: Millstone Hill (Northern Hemisphere) and Rothera (Southern Hemisphere). The simulations, performed using the PTetra PIC code, incorporate realistic LAP geometry and spacecraft motion in the ionospheric plasma. Simulated current voltage characteristics or I–V curves are compared against in-situ LAP measurements from CSES Orbit-026610, with Pearson’s correlation coefficients used to assess agreement. Our findings indicate how plasma temperature, density, and magnetization affect sheath structure and probe floating potential. The study highlights the significance of kinetic modeling in enhancing diagnostic accuracy, particularly in variable sheath regimes where classic analytical models such as the Orbital-Motion-Limited (OML) theory may be inadequate. Full article

The present study presents the results of an analytical and experimental investigation on the behaviour of Al₂O₃ particles injected into the plasma jet. The dependence of the temperature of the particles and velocity profiles on particle size was estimated by numerically simulating the specific plasma jet in the plasma chemical reactor. The velocity of the particle was investigated experimentally using the ParticleMaster shadowgraphy laser imaging system. The heat flux from the plasma jet to the particles was estimated numerically, and the results were compared with the experimental measurements. Mineral fibre and granules were produced during the plasma spraying process. The studies performed showed that the interaction of the plasma jet and dispersed particles in the reactor mainly depends on the particle’s size, velocity, and temperature of the plasma flow. The modelling and measurements were performed under plasma conditions chosen below the full melting temperature of alumina to avoid particle deposition on the walls while still representative of the reactor environment where finer fractions contribute to melt and fibre formation. The heat flux to the particles inside the reactor increased with the increase in the particle-plasma mass ratio in the reactor. Full article