Search Results (65)

Short carbon fiber-reinforced bio-based polyamide 11 (PA11) composites were developed in filament form for Additive Fusion Technology (AFT) 3D printing and benchmarked against injection-molded samples. Composites containing 15 and 25 weight percent (wt%) recycled carbon fibers (rCFs) were successfully extruded into 1.75 mm diameter filaments, whereas higher fiber contents (35 wt%) led to brittle filament failure. AFT printing with subsequent consolidation produced short fiber composites with highly aligned fibers, while injection molding generated more randomly oriented microstructures. Mechanical testing revealed that AFT-printed composites in the fiber direction achieved significantly higher stiffness and comparable tensile strength to injection-molded counterparts. At 25 wt% fiber content, AFT 0° specimens reached an axial tensile modulus of 14.5 GPa, about 32% higher than injection-molded samples (11.0 GPa), with similar axial tensile strength (~123 vs. 126 MPa). However, AFT specimens displayed pronounced anisotropy: transverse (90°) properties dropped to ~2.3 GPa for transverse modulus and ~46–50 MPa transverse tensile strength, near matrix-dominated levels. Impact testing showed orientation-dependent toughness, with AFT 90° samples at 15% fiber content achieving the highest impact energy (76 kJ·m⁻²), while AFT 0° samples were ~30% lower than injection-molded equivalents. Dynamic mechanical analysis confirmed that AFT 0° composites maintained higher stiffness up to ~80 °C. Overall, these results demonstrate that aligned short fiber filaments enable high stiffness and strength performance comparable to injection molding, with the trade-off of anisotropy that must be carefully considered in design. This study is the first to demonstrate the feasibility of combining bio-based PA11 with recycled short carbon fibers in AFT printing, thereby extending additive manufacturing to sustainable and high-stiffness short fiber composites. Full article

This paper presents three realizations of a complete set with a horn antenna and a focusing Gradient Index (GRIN) lens in X-band. The set was specifically designed for advancing additive manufacturing (AM) of polymers with different materials and techniques. The set has three constituent parts: a horn antenna, a support, and a lens. The horn antenna is the active element and must be electrically conductive; it was manufactured with Rigid10K acrylic resin and subsequently metallized using an electroless process. The support needed to be light, robust, and electrically transparent, so that Polyamide 11 (PA11) was used. The lens realization was intended for a dielectric material whose permittivity varies with its density. Therefore, the dielectric permittivity and loss tangent of different polymeric materials used in AM at 2.45, 6.25, and 24.5 GHz were measured. In addition, stochastic and gyroid mesh structures have been studied. These structures allow for printing a volume that presents porosity, enabling control over material density. Measuring the dielectric characteristics of each material with each density enables the establishment of graphs that relate them. The sets were then manufactured, and their frequency response and radiation diagram were measured, showing excellent results when compared with the literature. Full article

The precipitation process of rare earth from a rare earth chloride solution using magnesium bicarbonate yields a dilute magnesium chloride (MgCl₂) solution. The dilute MgCl₂ solution can only be concentrated to a maximum concentration of about 70 g/L by conventional reverse osmosis (RO), which is insufficient for recycling. Low-salt-rejection reverse osmosis (LSRRO) allows for a higher concentration of brine while operating at moderate pressures. However, research on LSRRO for the concentration of MgCl₂ solution is still at an initial stage. In this study, polyamide RO membranes were treated with sodium hypochlorite (NaClO) to prepare low-salt-rejection membranes. The effects of NaClO concentration, pH, and chlorination time on the membrane properties were investigated. Under alkaline chlorination conditions, the membrane’s salt rejection decreased, and water flux increased with increasing NaClO concentration and chlorination time. This can be explained by the hydrolysis of polyamide in the alkaline solution to form carboxylic acids and amines, resulting in a decrease in the crosslinking degree of polyamide. The low-salt-rejection membrane was prepared by exposing it to a NaClO solution at a concentration of 15 g/L and a pH of 11 for 3 h, and the salt rejection of MgCl₂ was 50.7%. The MgCl₂ solution with a concentration of 20 g/L was concentrated using multi-stage LSRRO at the pressure of 5 MPa. The concentration of the concentrated brine reached 120 g/L, which is 87% higher than the theoretical maximum concentration of 64 g/L for conventional RO at the pressure of 5 MPa. The specific energy consumption (SEC) was 4.17 kWh/m³, which decreased by about 80% compared to that of mechanical vapor recompression (MVR). This provides an alternative route for the efficient concentration of a diluted MgCl₂ solution with lower energy consumption. Full article

Fully bio-based composites were obtained from continuous bamboo strips and flame-retardant polyamide 11 (PA11-FR) matrix. A mercerization treatment was performed on the bamboo strips surface to optimize fiber-matrix interactions. Composites were obtained by thermocompression molding with two pressure plateaus. The influence of the concentration of NaOH solution treatment was analyzed. The thermogravimetric analysis highlighted that the mercerization treatment removes part of hemicellulose, low molecular weight lignin and amorphous cellulose, while crystalline cellulose is preserved. Dynamic mechanical analysis performed in the shear configuration revealed the level of interactions between bamboo strips and PA11-FR matrix. The glassy modulus was improved for the composites compared to the matrix and their rubbery modulus was increased by a factor 4.6. Composites with bamboo strips treated at 1% NaOH showed the highest shear modulus across the entire temperature range with an increase by a factor of 1.39 on the glassy plateau and 1.3 on the rubbery plateau, with the untreated bamboo strips/polyamide 11-FR composite as reference. Water uptake was analogous for composites and bamboo strips, so the shear modulus at room temperature was not impacted by moisture. Full article

This study investigates the development of sustainable nanocomposites using recycled polyethylene terephthalate (RPET) and polyamide 11 (PA-11) blends reinforced with graphene nanoplatelets (GNPs). RPET/PA-11 blends were compatibilized with 2 phr Joncryl^® and processed using melt blending followed by injection moulding. The effects of varying GNP contents (1–4 phr) on mechanical, thermal, and flame-retardant properties were analysed. The nanocomposite with 1 phr GNPs exhibited an optimal balance of mechanical, flame-retardant, and thermal properties, along with improved dispersion compared to higher GNP loadings. Higher GNP concentrations led to increased stiffness but also promoted agglomeration, which negatively impacted tensile and impact strength. Thermal analysis revealed that GNPs influenced the cold crystallization behaviour of RPET, while the TGA results indicated a moderate enhancement in thermal stability. The maximum degradation temperature (T_max) increased from 410.38 °C to 430.06 °C with 1 phr GNPs but declined at higher loadings. Similarly, flammability tests showed an improvement in the limiting oxygen index (LOI) from 19 to 24. Morphological analysis confirmed that GNPs facilitated PA-11 dispersion within the RPET matrix, particularly at lower GNP concentrations (1 phr). These findings highlight the potential of RPET/PA-11/GNP nanocomposites for multifunctional applications, providing an optimal balance between mechanical performance, thermal stability, and flame resistance. This research highlights the synergistic effect of GNPs in achieving sustainable, high-performance materials, addressing the challenges of plastic waste management and the need for eco-friendly engineering solutions for industries such as automotive, packaging, and construction. Full article

Within this study, the impregnation behavior and resulting mechanical properties of unidirectional flax fiber-reinforced polyamide 11 biocomposites were investigated. Therefore, different grades of bio-based polyamide 11 have been evaluated regarding their eligibility as composite matrix material. The production of the unidirectional flax fiber-reinforced biocomposites was investigated using a continuous film-stacking method. It was found that the flow behavior of the polyamide 11 matrix polymer significantly affected the impregnation quality and the resulting mechanical properties as tested by tensile and bending tests. A lower shear viscosity and stronger shear thinning behavior led to better impregnation, a 15% higher stiffness, and 18% higher strength. This was also analyzed with morphological analysis by scanning electron microscopy. Additionally, the effect of the fiber volume content of the flax fibers on the mechanical properties was tested, showing a positive correlation between the fiber content and the resulting stiffness and strength, leading to an increase of 48% and 55%, respectively. In result, a maximum Young’s modulus of 16.9 GPa and tensile strength of 175 MPa at a fiber volume content of 33% was achieved. Thus, the unidirectional flax fiber-reinforced polyamide 11 biocomposites investigated can be a sustainable construction material for lightweight applications, e.g., in the automotive industry. Full article

In conventional laser-based powder bed fusion of polymers (PBF-LB/P), aging of the powder due to preheating of the powder bed is a significant issue. This paper proposes a method for low-temperature PBF-LB/P using a semi-sintering process that minimizes powder aging caused by preheating. By partially semi-sintering the low-temperature powder bed, it was possible to execute the PBF-LB/P while avoiding the aging of most of the powder. Furthermore, the suppression of curling by the semi-sintered body eliminated the need to connect the base plate to the parts, which was necessary in previously reported low-temperature PBF-LB/P. Using the semi-sintering process, we successfully built cuboid and tensile test specimens in a polyamide 11 powder bed maintained below the crystallization temperature, where the powder hardly aged. The apparent densities of the built specimens were comparable to those produced using high-temperature PBF-LB/P. However, the elongation in the building direction of the built parts by the semi-sintering process should be improved. This study represents the first step toward the practical application of low-temperature PBF-LB/P using semi-sintering. Full article

Currently, the wood coatings industry is focusing on creating unique, vibrant finishes using new functional pigments. Simultaneously, there is a growing adoption of eco-friendly bio-based materials, reflecting trends in other sectors and supporting the circular economy. Thus, the aim of this study is to unveil a straightforward, cost-effective, and notably sustainable process for exploiting the coloring potential of turmeric powder and coloring polyamide 11-based fillers, employed as multifunctional pigments for wood coatings. Through the incorporation of this additive into a wood paint, the study demonstrates its dual effect of enhancing the aesthetics of the final composite layer while leveraging the beneficial protective properties inherent to polyamide 11. The impact of these additives on sample aesthetics is assessed through optical observations, as well as measurements of color, gloss, and surface roughness. The strengthening contribution of the functional pigment is evaluated using the Taber abrasion resistance test, static friction coefficient measurements, and Buchholz surface hardness test. Finally, the aesthetic consistency of the bio-based filler and the coloring efficiency of the sustainable process are tested by subjecting the samples to aggressive conditions, including the UV-B chamber exposure test, cold liquids resistance tests, and water uptake test. Ultimately, the study illustrates how this functional bio-based pigment not only provides sufficient protection but also meets current eco-requirements, thereby contributing to the sustainability of the wood coatings industry. Full article

The growing requirements regarding the safety of using polymers and their composites are related to the emergence of more effective, sustainable, and hazardous-limited fire retardants (FRs). Significant amounts of FRs are usually required to effectively affect a polymer’s burning behavior, while the knowledge of their recycling potential is still insufficient. At the same time, concerns are related not only to the reduced effectiveness of flame retardancy but also, above all, to the potential deterioration of mechanical properties caused by the degradation of temperature-affected additives under processing conditions. This study describes the impact of the four-time reprocessing of bio-based polyamide 11 (PA11) modified with an intumescent flame-retardant (IFR) system composed of ammonium polyphosphate (APP), melamine cyanurate (MC), and pentaerythritol (PER) and its composites containing additional short basalt fibers (BFs). Composites manufactured via twin-screw extrusion were subjected to four reprocessing cycles using injection molding. A comprehensive analysis of their structural, mechanical, and fire behavior changes in each cycle was conducted. The obtained results confirmed the safety of using the proposed fire-retarded polyamide and its composites while reprocessing under the recommended process parameters without the risk of significant changes in the structure. The partial increase in flammability of reprocessed PA-based materials caused mainly by polymer degradation has been described. Full article

Because of the high demand for carbon fiber reinforced polymer (CFRP) materials across all industries, the reuse and/or recycling of these materials (rCFRP) is necessary in order to meet the principles of the circular economy, including recycling and reuse. The objective of this study is to estimate the lifespan of thermoplastic matrix composite materials reinforced with waste materials (CFRP), which undergo only a mechanical cutting process. This estimation is carried out through the thermal decomposition of polymers, including polymer matrix composite materials, which is a complex process due to the numerous reactions involved. Some authors calculate these kinetic parameters using thermogravimetric analysis (TGA) as it is a quick method, and it allows the identification of gases released during decomposition, provided that the equipment is prepared for it. This study includes a comparison between polyamides 11 and 12, as well as between polyamide composite materials with carbon fiber (CF) and polyamides reinforced with CF/epoxy composite material. The latter is treated with plasma to improve adhesion with polyamides. The behavior of weight as a function of temperature was studied at speeds of 3, 6, 10, 13, 17, and 20 °C/min, finding stability of the polyamides up to a temperature of 400 °C, which was consistent with the analysis by mass spectroscopy, where gas evolution is evident after 400 °C. The estimation of the lifespan was carried out using two different methods including the Toop equation and the free kinetics model (MFK). The energy of the decomposition process was determined using the MFK model, which establishes the energy as a function of the degree of conversion. It is estimated that at 5% decomposition, mechanical properties are lost. Full article

Polyamide materials are widely used for medical device coating. However, despite the fragile area at the interface, these devices must conserve their physical and mechanical performance after the sterilization process. In this work, the impact of steam sterilization, widely used in the medical sector, on the adhesion properties of biocompatible and biosourced polyamide-11-coated copper substrates was assessed. The adhesion strength, a quantitative indicator of the coating performance, was assessed thanks to a laboratory-made bench test. The surface of metal substrates was microstructured with laser engraving to enhance the coating adhesion. The Ra roughness value was varied to verify if the depth of valleys induced with the femtosecond laser could favor the interfacial anchoring. Scanning electron microscopy analyses highlighted the physical surface evolution of the polymer analyzed at the interface, across the various texturing parameter values, Ra. Fourier transform infrared spectroscopy was used to monitor the bands specific to polyamide thermo-oxidative degradation. Elemental composition deduced from X-ray photoelectron spectroscopy carried out on the coating after mechanical debonding clearly revealed that the chemical stability of the copper substrates was affected rather than the polyamide coating. Also, we discussed the impact of the chosen sterilization parameters (steam and pressure) on the formation of copper-based species detected with this technique. Full article

Polyamide 11 (PA11) and copolyester (TPC-E) were compounded through melt extrusion with low levels (below 10%) of expanded graphite (EG), aiming at the manufacturing of a thermally and electrically conductive composite resistant to friction and with acceptable mechanical properties. Thermal characterisation showed that the EG presence had no influence on the onset degradation temperature or melting temperature. While the specific density of the produced composite materials increased linearly with increasing levels of EG, the tensile modulus and flexural modulus showed a significant increase already at the introduction of 1 wt% EG. However, the elongation at break decreased significantly for higher loadings, which is typical for composite materials. We observed the increase in the dielectric and thermal conductivity, and the dissipated power displayed a much larger increase where high frequencies (e.g., 10 GHz) were taken into account. The tribological results showed significant changes at 4 wt% for the PA11 composite and 6 wt% for the TPC-E composite. Morphological analysis of the wear surfaces indicated that the main wear mechanism changed from abrasive wear to adhesive wear, which contributes to the enhanced wear resistance of the developed materials. Overall, we manufactured new composite materials with enhanced dielectric properties and superior wear resistance while maintaining good processability, specifically upon using 4–6 wt% of EG. Full article

Biopolymers are of growing interest, but to improve some of their poor properties and performance, the formulation of bio-based blends and/or adding of nanoparticles is required. For this purpose, in this work, two different metal oxides, namely zinc oxide (ZnO) and titanium dioxide (TiO₂), at different concentrations (0.5, 1, and 2%wt.) were added in polylactic acid (PLA) and polylactic acid/polyamide 11 (PLA/PA11) blends to establish their effects on solid-state properties, morphology, melt behaviour, and photo-oxidation resistance. It seems that the addition of ZnO in PLA leads to a significant reduction in its rigidity, probably due to an inefficient dispersion in the melt state, while the addition of TiO₂ does not penalize PLA rigidity. Interestingly, the addition of both ZnO and TiO₂ in the PLA/PA11 blend has a positive effect on the rigidity because of blend morphology refinement and leads to a slight increase in film hydrophobicity. The photo-oxidation resistance of the neat PLA and PLA/PA11 blend is significantly reduced due to the presence of both metal oxides, and this must be considered when designing potential applications. The last results suggest that both metal oxides could be considered photo-sensitive degradant agents for biopolymer and biopolymer blends. Full article

The effect of polyamide 11 (PA11) on the thermal stability and light transmittance properties of silicone-based thermoplastic vulcanizates (TPVs) has been investigated. The blends were prepared through a dynamic vulcanization process by adding 15, 30, and 45 wt% PA11 to the silicon-based TPVs, respectively. The effect of PA11 on the dispersion of silicone rubber in the TPVs after dynamic vulcanization was characterized by a scanning electron microscope (SEM), the thermal stability of the compounds was evaluated through the changes in mechanical performance in the thermo-oxidative aging process, and the light transmittance of TPVs was measured by a haze meter. The results showed that adding PA11 to silicone-based TPVs caused a decrease in the size of the silicone rubber particles after dynamic vulcanization, resulting in improved dispersion. Due to this, by increasing the compatibility between the segments through silicone’s effective dispersion, the amount of light absorption was reduced, and the amount of light transmittance was increased. Finally, according to the results of the thermal aging test, it was found that TPVs with 30 and 45 wt% PA11, respectively, showed outstanding thermal resistance after aging at 160 °C and 168 h and did not melt down. Full article

Over half of the pharmaceutical industry’s capital investments are related to the purification of active pharmaceutical ingredients (APIs). Thus, a cost-effective purification process with a highly concentrated solution is urgently required. In addition, the purification process should be nonthermal because most APIs and their intermediates are temperature-sensitive. This study investigated a high-degree concentration organic solvent forward osmosis (OSFO) membrane process. A polyketone-based thin-film composite hollow fiber membrane with a polyamide selective layer on the bore surface was used as the OSFO membrane to achieve a high tolerance for organic solvents and an effective concentration. MeOH, sucrose octaacetate (SoA), and 2M polyethylene glycol 400 (PEG-400)/MeOH solution were used as the solvent, model API, and a draw solution (DS), respectively. OSFO was performed at room temperature (23 ± 3 °C). Consequently, the 11 wt% SoA/MeOH solution was concentrated to 52 wt% without any SoA leakage into the DS. To our knowledge, there are no studies in which up to a 5 wt% concentration by OSFO has been demonstrated. However, the final feed solution contained 17 wt% PEG-400. This study demonstrates the promising potential of OSFO for pharmaceutical pre-concentration and the technical problems that need to be solved for social implementation. Full article