Search Results (14)

China ranks as the world’s leading potato (Solanum tuberosum L.) producer, while the poor seeding machinery performance limited a higher input–output ratio in potato cultivation and impeded sustainable development. We developed an advanced air-suction mulai-arm potato planter (ASPP) that incorporated integrated side-deep fertilization, automated seed feeding, negative-pressure seed filling, seed transportation, positive-pressure seed delivery, soil covering, and compaction. The study proposes a Negative-pressure seed extraction mechanism that minimizes seed damage by precisely controlling suction pressure, and the near-zero-speed seed delivery mechanism synchronizes seed release with ground speed, reducing bounce-induced spacing errors. Furthermore, the structural configuration and operation principle of ASPP were systematically elucidated, and key performance parameters and optimal values were identified. We conducted a randomized complete block design plot trial comparing the spoon-belt potato planter (SBPP) and spoon-chain potato planter (SCPP), evaluating sowing quality, seedling emergence rate (ER), potato yield (PY), and comprehensive economic benefits. The results revealed that plant spacing index (PSI), missed-seeding index (MI), re-seeding index (RI), and coefficient of variation (CV) of ASPP were 90.05%, 3.78%, 2.32%, and 7.93%, respectively. The mean ER values for ASPP, SBPP, and SCPP were 94.76%, 85.42%, and 83.46%, respectively, with the ASPP showing improvements of 10.93% and 13.54% over SBPP and SCPP. However, the SBPP and SCPP exhibited greater emergence uniformity than ASPP. The mean PY value was 37,205.25, 32,973.75, and 34,620 kg·ha⁻¹ for ASPP, SBPP, and SCPP. The ASPP outperformed the SBPP and SCPP by 12.83% and 7.47%. Overall, ASPP demonstrated balanced and superior performance across the above-mentioned indicators, demonstrating its potential to enable precision agriculture in tuber crop cultivation. Full article

Worldwide, the combination of cutting potato seeds and spoon-type seed-metering devices holds a dominant position in the development of potato planters. In this context, miss-seeding and multi-seeding caused by the seed spoon are important factors contributing to consequent yield reductions. These issues have become key concerns in the precision seeding of potatoes in recent years. This study first analyzes existing research into the monitoring and inhibition of spoon-style potato seed-metering defects. Then, the main problems of spoon-type precision potato planters are analyzed independently in depth, including the lack of monitoring methods, insufficient active inhibition of potato seed-metering defects, unexplored deep additional impacts of the ‘catching-up compensation’ effect, and limited research into multi-picking monitoring and inhibition methods. On this basis, four strategies are proposed: (1) improving the reliability of the seed-metering monitoring system, (2) simplifying the practicality of the miss-picking compensation system, (3) reducing multi-picking based on the trajectory abrupt change in potato seeds, and (4) researching the deep additional effects of the ‘catching-up compensation’ strategy and utilizing multi-means coupling simulation to assist in active seed-metering defect inhibition. Subsequently, relevant conclusions based on the existing literature and in-depth analyses are presented. Finally, prospects for the future development of potato seed-metering technology are discussed. This study aims to provide effective references for achieving intelligent, precise, and information-based potato seed-metering. Full article

The discrete element method (DEM) has been widely applied as a vital auxiliary technique in the design and optimization processes of agricultural equipment, especially for simulating the behavior of granular materials. In this study, the focus is placed on accurately calibrating the simulation contact parameters necessary for the V7 potato minituber seed DEM simulation. Firstly, three mechanical tests are conducted, and through a combination of actual tests and simulation tests, the collision recovery coefficient between the seed and rubber material is determined to be 0.469, the static friction coefficient is 0.474, and the rolling friction coefficient is 0.0062. Subsequently, two repose angle tests are carried out by employing the box side plates lifting method and the cylinder lifting method. With the application of the response surface method and a search algorithm based on Matlab 2019, the optimal combination of seed-to-seed contact parameters, namely, the collision recovery coefficient, static friction coefficient, and rolling friction coefficient, is obtained, which are 0.500, 0.476, and 0.043, respectively. Finally, the calibration results are verified by a seed-falling device that combines collisions and accumulation, and it is shown that the relative error between the simulation result and the actual result in the verification test is small. Thus, the calibration results can provide assistance for the design and optimization of the potato minituber seed planter. Full article

The potato industry is crucial to the development of the agricultural economy, and mechanized seeding is an effective aid to its modernization. Due to the metering devices having different sizes and structures, and even control, operation of sudden instability and other characteristics, and the complexity and variability of the farmland environment and other reasons, the mechanical sowing process may be affected by internal and external random and unpredictable factors, thus causing seed potato leakage, reseeding, and other phenomena and resulting in a decline in the quality of potato sowing brought about by the cascade effect: the quality and yield decline, precision sowing has become the modern potato production in the problem of modern potato production needs to be solved. This paper reviews the potato planter around the seeding quality of single seeding, plant spacing, depth and other directions of device optimization and digital sensing technology innovation involved, which single seeding direction from a variety of metering devices and the use of other sowing methods of potato planter detection, replanting, metering and other parts of the entry, and the introduction of the other field crops crop related research to provide a more comprehensive perspective. The advantages and disadvantages of the related research were compared and the existing problems were analyzed, and the future development direction of potato precision sowing technology was prospected. Full article

In order to improve the performance of potato planter, reduce miss-seeding rates, enhance the overall quality of the seeding operation, and ultimately increase the yield of the potato, it is necessary to implement effective technical means to monitor and identify the miss-seeding issues during the seeding process. The existing miss-seeding detection technologies commonly use sensors to monitor, but such technologies are easily affected by factors like heavy dust and strong vibrations, resulting in poor interference resistance and adaptability. Therefore, this study aims to explore and apply deep learning algorithms to achieve real-time monitoring of the miss-seeding phenomenon in potato planter during the planting process. Considering both the lightweight of the miss-seeding detection model and its practical deployment, this study selects and adapts the YOLOv5s algorithm to achieve this goal. Firstly, the attention mechanism is integrated into the backbone network to suppress background interference and improve detection accuracy. Secondly, the non-maximum suppression algorithm is improved by replacing the original IoU-NMS with the Soft-NMS algorithm to enhance the bounding box regression rate and reduce missed detections of potato seeds due to background overlap or occlusion. Experimental results show that the accuracy of the improved algorithm in detecting miss-seeding increased from 96.02% to 98.30%, the recall rate increased from 96.31% to 99.40%, and the mean average precision (mAP) improved from 99.12% to 99.40%. The improved model reduces missed and false detections, provides more precise target localization, and is suitable for miss-seeding detection in natural environments for potato planter, providing technical and theoretical support for subsequent intelligent reseeding in potato planter. Full article

In order to address the problem of a high miss-seeding rate in mechanized potato planting work, a novel reseeding device is designed and analyzed. Based on dynamic and kinematic principles, the seed potato’s motion analysis model in the seed preparation process was constructed. The analysis results indicate that the seed preparation performance is positively related to the seed preparation opening length l₁ and inclination angle of the seed-returning pipe θ. Then, the potato’s motion analysis model in the reseeding process was constructed. The analysis showed that the displacement of seeding potatoes in the horizontal direction d_s is influenced by the initial seeding potato’s speed $v_{0t}$, dropping height h_s, and the angle between the seeding pipe and the horizontal ground β_s. The horizontal moving distance x_r of the reseeding potatoes is influenced by the angle between the bottom of the reseeding pipe and horizontal ground β_s2, the distance from its centroid to the reseeding door d, and the dropping height of the potato h_r. The analysis results indicated that the reseeding potato can be effectively discharged into the furrow. Then, a prototype of a reseeding control system was constructed based on the STM32 microcontroller, electric pushers, and through-beam laser sensors. The simulation analysis was conducted to verify the theoretical analysis by using EDEM2020 software. The simulation results indicated that with the increase in the seeding chain speed, the seed preparation success rate initially increased slowly and then decreased gradually. The seed preparation performance can be increased by increasing the seed preparation opening length or decreasing the seed-returning pipe inclination angle. The impact on the successful seed preparation rate is ranked by significance as follows: seed preparation opening length > seed-returning pipe inclination angle > chain speed. Then, the prototype reseeding device and the corresponding seed metering device were manufactured and a series of bench tests and field tests were conducted. The bench test results showed an average successful seed preparation rate of 93.6%. The average qualified-seeding rate, miss-seeding rate, and multi-seeding rate in the field test were 89.6%, 2.46%, and 7.94%, respectively. This study can provide a theoretical reference for the design of potato reseeding devices. Full article

Aiming at the problems of low soil cover and serious wear and tear of transmission parts in the soil lifting device of potato planters, this paper carries out innovative optimization design of its key parts based on TRIZ theory. The discrete element model of the soil model and the multi-body dynamic model of the soil lifting device are established, the upper scraping and lower scraping soil lifting devices are simulated respectively through the method of DEM-MBD coupling, and the working mechanism of the soil lifting device is further explored. The simulation results show that the lower scraping type lifting device has a large conveying capacity and a stable flow rate at the soil outlet. The results of the soil tank performance comparison test show that: the improved soil lifting device has a simple structure, large conveying capacity, stable flow rate, and fast flow speed and is not easily congested. It meets the standard requirements of dryland potato seedling strip mulching planting technology on mulching parameters and is of great significance for improving dryland food production on the Loess Plateau. Full article

To address the issues of the poor filling and clearing efficiency of spoon–chain potato seed dischargers, an optimization design was implemented in this study. Based on the motion characteristics of potatoes during the filling and transport processes, an inclination angle was set for the seed spoon cavity, and a seed-clearing brush was installed at the top of the seed discharger. A DEM-MBD coupled simulation model of the seed discharger was constructed. The working speed of the driving sprocket, the inclination angle of the seed spoon cavity, and the seed holding height were used as experimental factors, while the single-seed qualification rate, missed seed rate, and over-seeding rate were used as evaluation indices to conduct a quadratic regression orthogonal rotation combination experiment. This determined the optimal technical parameter combination for the best working performance. Based on the results of the DEM-MBD coupled simulation experiments, a response surface optimization test was conducted. The results showed that the optimal working performance was achieved when the working speed of the driving sprocket was 43 rpm, the inclination angle of the seed spoon cavity was 15°, and the seed holding height was 0.2 m. Under these conditions, the single-seed qualification rate was 95.28%, the missed seed rate was 0.92%, and the over-seeding rate was 3.80%. Further soil bin tests confirmed that, under the optimal working parameters, the relative deviations of all test indices from the response surface optimization test results were less than 2%. The research results provide new insights for the optimization design of spoon–chain potato seed-metering devices. Full article

This paper presents the design of an integrated potato-planting machine capable of full-film covering, creating micro-ditches on ridges, and covering seed rows with soil. The machine addresses the challenges of traditional methods, allowing for mechanized planting with complete film coverage and individual seed row soil covering. The key components of the prototype were analyzed and designed. This includes the seeding system, the pointed wing-shaped trencher for creating micro-ditches, and the straddling film-mulching device. Additionally, the operating mechanism of these core components was analyzed. Field trials demonstrated an 85% success rate for seed depth placement under the film. The machine also achieved a 90% qualified index for seed potato spacing, with a 6% repetitive seeding rate and a 3% missed seeding rate. Furthermore, the qualified rate for covered soil width on seed rows was 94%, and the qualified rate for covered soil thickness was 93%. The adjacent row spacing achieved an 88% success rate. The degree of mechanical damage to the exposed surface of the mulch film was minimal, at only 30.2 mm²/m². These results meet all the national and industry standards. The successful field trials confirm the effectiveness of the machine in performing integrated fertilization, sowing, ridging, full-film covering, and seed row soil covering. Compared to traditional methods, this machine significantly reduces labor intensity for farmers and enhances the economic value of potato planting. Full article

This paper presents the designs and calculations of a leaping type soil-covering device for potato cultivation. The device is based on the full-film mulching cultivation mode, where the seed rows are covered with soil. The working principle of the leaping type soil-covering device was analyzed and the core structural parameters were determined. In order to search for a reasonable rotation speed of the screw conveyor, the soil-covering process of leaping type soil-covering device is simulated based on the EDEM software. Through single factor simulation experiments, relationship between the width and thickness of covering soil and the rotation speed of the screw conveyor was studied. The optimal values obtained were the scraper height of 60 mm and the screw conveyor rotation speed of 169 r/min. Based on the quadratic function fitting, the relationship between the length of the soil cover and the position of the seedling belt was determined. With the optimization objective of the seedling belt misalignment rate, the length of the soil cover was determined to be 417 mm. A prototype of the device was manufactured and tested in the field. The field test showed that the qualified rate of the thickness of the seeded soil cover was 92%, the qualified rate of covering soil thickness was 91%, the dislocation rate between the seeding row with covering soil and the seedling belt was 5%, and the damage degree of plastic film was 49.2 mm/m². These results indicate that the designed potato planter with leaping type soil-covering device meets accepted agronomical requirements of potato planters and film-mulching planters. The natural emergence rate of potato seedlings reached 92% and the seedling burning rate was 7%. Full article

Potato is one of the most important food crops in the world, which is of great significance for sustainable agricultural development. Mechanized planting is the essential technical link in mechanized production, which has an essential component in the potato growing industry. The mechanization of potato planting technology is an effective method of increasing potato yields. A variety of potato planting technologies and machines have been developed around the world. This review presents the research progress and application status of potato planters and planting technology worldwide. It classifies the planting technology into four types: research of materials characteristics for potatoes, soil cultivation, seed potato separation, and zero-speed seeding. The most critical seed potato separation technology was divided into six types according to the structure of the seed metering device. Detailed features have been provided for some typical potato planters and soil cultivation machines. Finally, the developing trend of intelligent planting technology was analyzed, and some suggestions were proposed to promote the development of potato planters. Full article

To reduce the missing rate caused by the arching phenomenon of seed potatoes in the traditional seed boxes of cup-belt potato planters, a conical-shaped seed box comprising a seed-metering box and a reseeding box connected together was proposed. The method in this paper combined the discrete-element-analysis method and response-surface method and took the movement of the seed-potato group in the seed box as the research object. First, by analyzing the force and speed of seed potatoes, the main structural parameters affecting the seed-box seed-metering performance were determined, and the indices for evaluating the seed-box seed-metering performance were established. Additionally, a single-factor simulation test and orthogonal test were carried out for the main structural parameters of the seed box. Using the optimized structural parameters of the seed box, a trial conical seed box was produced, and bench-verification tests were carried out. The results showed that the multiple rate, missing rate and coefficient of the variation of the plant distance for the conical seed box were reduced by 4.76%, 4.0% and 9.18%, respectively. The research results have practical significance as guidance for improving the sowing performance of cup-belt potato planters. At the same time, the research results have reference value for solving the arching problem for granular materials in the box. Full article

When the potato planter works on sloping field, it will cause problems such as poor film mulching quality due to the difference in volume of soil covering both sides of the discs and the inconvenient adjustment of the soil covering disc. The soil covering device with linkage and differential adjustment was designed to improve the mulching quality. The main research content includes explaining the structure and principle of the soil covering device and analyzing the structural parameters of the adjustment mechanism. The field experiment was completed to verify the performance of soil covering device, which takes the stability coefficient and uniformity coefficient of the volume of covering soil as factors. The result shows the following: (1) The volume of covering soil changes exponentially with the angle of the disc through data fitting, which can standardize the angle of covering disc; and (2) when the angle of disc is 30° and 60°, respectively, the uniformity coefficient of volume of covering soil is lower than 1.4, which has premium soil covering quality. When the angles of the discs on both sides differ greatly, the stability coefficient of volume of covering soil is 0.41, which can meet the requirements of the mulching quality of potato planter. This research provides the technical support for high-quality potato planting. Full article

Potato is one of the most important crops in the world to ensure food security for the world’s fast-growing population. Mechanized planting is crucial for improving production and per unit area yield of potato. To meet the agronomic requirements of potato planting, various types of potato planters have been developed according to the existing differences in geographical environment, cropping system, farm scale, and economic status among different countries and regions. This paper summarizes the research progress and application status of potato planters all over the world. Specifically, the seed-metering devices of potato planters are classified firstly. Then, potato planters are classified into three types: potato planters for manual/animal, two-wheel tractor, and four-wheel/crawler tractor traction. Furthermore, the characteristics of some typical commercial potato planters are discussed. Finally, some suggestions are proposed in order to promote the development of potato planters. Full article