Search Results (8)

The cyanidation of precious metals from ores and secondary resources has been classified as a hazardous process due to the release of toxic gases. The use of environmentally friendly and cost-effective processes is a suitable alternative to cyanidation. Thiourea leaching has been shown to be one of the best alternative reagents to cyanide. The present work aims to evaluate the efficiency of the thiourea leaching of gold and silver from pretreated pyrite cinders. The use of pre-chemical activation prior to leaching helped to increase the amount of free gold and silver particles. A preliminary leaching test led to the selection of Fe₂(SO₄)₃ as a suitable oxidizing agent for Au and Ag leaching. To select suitable leaching parameters, the response surface methodology (RSM) was used to optimize some parameters that can considerably affect sulfuric acid–thiourea leaching and identify the greatest interaction between them. The optimized parameters of 30 g/L thiourea, 10% pulp density, pH = 1, and 50 °C over 4 h of leaching time allowed for Au and Ag recoveries of 98.31 and 88.57%, respectively. Full article

Industrial activities have historically generated significant quantities of by-products, including pyrite cinders, a residue produced during the synthesis of sulphuric acid. This study presents a multidisciplinary approach to characterise an abandoned pyrite cinder deposit. Combining geophysical (electrical resistivity tomography—ERT), geochemical, and statistical methods, we assess the physicochemical properties of the deposit and its environmental implications. Our findings reveal the presence of heavy metals, with lead (7017.5 mg.kg⁻¹) being the most concentrated element on the surface of the deposit, exceeding local legal thresholds by more than 163 times, posing environmental risks and inhibiting vegetation growth. Subsurface characterisation indicates a decreasing concentration trend of metals with depth, alongside variations in pH and electrical conductivity. Clustering analysis identifies groups of similar behaviours between resistivity, the most abundant heavy metals, and other variables, providing valuable insights into the complex interplay within the deposit. Our study underscores the importance of integrated approaches in assessing and managing hazardous waste sites, with implications for environmental remediation strategies. Full article

The preparation of high-purity sulfur and pyrrhotite by pyrolysis holds great potential to realize the high-value utilization of pyrite concentrate (FeS₂), i.e., a by-product during the flotation of sulfide ore. In this study, the pyrrhotite obtained from the pyrolysis of pyrite concentrate was taken as the study object, and the effects of acid types, initial acidity, leaching time, leaching temperature, oxygen pressure, and liquid-to-solid ratio on the leaching behavior of pyrrhotite under oxygen pressure, were explored. The results show that elemental sulfur and hematite-based iron residue can be obtained by oxygen pressure leaching of pyrrhotite. It is found that the optimal experimental conditions for pyrrhotite oxygen pressure leaching are hydrochloric acid with 0.8 mol/L of initial acidity, 5 h of leaching time, 0.8 MPa of oxygen partial pressure, and 9:1 of liquid to solid ratio at 150 °C; moreover, the yield of sulfur reached 88.37%. Under optimal conditions, the leaching ratios of Fe, Pb, and Zn were 19.8%, 92.25%, and 99.11%, respectively. The sieved leaching residue was roasted at a low temperature of 500 °C, where the grade of Fe in the obtained hematite iron powder was 61.46%, and the grades of Pb, Zn, and S were 0.082%, 0.024%, and 0.1%. Clearly, the results meet well with the standard of the first grade of pyrite cinder, and this process realizes the comprehensive recovery of Fe and S resources in pyrolysis slag, which provides a superb technical route for the high-value utilization of pyrite concentrate. Full article

A complex processing variant for pyrite cinders, i.e., the technogenic waste generated in the production of sulfuric acid, was proposed. This method provided preliminary chemical activation of the initial raw materials that comprised thermal treatment with a sodium bicarbonate solution and resulted in structural and phase changes of separate minerals. Due to chemical activation, it was possible to separate the nonferrous metals into separate products (in addition to the partial extraction of iron) and then concentrate the noble metals in the residue. The noble metals were then able to be extracted through a leaching process with a complex reagent based on sulfur compounds and subsequent cementation with zinc dust. The developed method, unlike pyrometallurgical methods, is less energy-consuming and more easily implemented than the known hydrometallurgical variants, enabling the separation of nonferrous metals and the partial separation of iron into separate middlings at the first stage. Noble metals are concentrated in the residue and extracted from it. Full article

This research investigates the potential use of pyrite cinder (PC) as an efficient Fenton-like catalyst for the removal of the reactive azo dye Reactive Red 120 (RR120) from aqueous solutions. The characterization of its PC structure and composition confirmed its great potential to act as catalytic iron source in a heterogeneous Fenton system. Dye removal optimization was performed in terms of PC dosage (0.4–8 g/L), H₂O₂ concentration (2–25 mM), pH value (2–4.6), initial dye concentration (50–200 mg/L), and mixing time. The highest decolorization efficiency (92%) was achieved after a reaction time of 480 min under following conditions: RR120 = 50 mg/L, PC = 4 g/L, H₂O₂ = 10 mM, and pH = 3. After decolorization, an extensive analysis of the generated effluent was performed regarding metal leaching, mineralization, toxicity, and degradation product formation. The metal leaching indicated the necessity for a pH increase in order to remove the settled metal hydroxides. The mineralization efficiency was satisfactory, reaching 85% and 62% of the COD and TOC removal, respectively. The respirometry measurements and bioluminescence tests indicated the detoxification of the treated solution. The absorption spectra and GC/MS analysis confirmed the changes in the molecular structure in the form of the destruction of the azo bond, with a simpler aromatic and aliphatic intermediates formation. This study provides an effective method for removing azo dye in polluted water by employing waste tailings as alternative Fenton-like catalysts, while also using waste tailings as the secondary resource. Full article

When obtaining sulfuric acid from pyrite concentrates, a significant amount of waste is generated in the form of pyrite cinders that require disposal. The methods used in processing this raw material are, as a rule, the pyrometallurgical processes of chlorination and chloride sublimation, the disadvantages of which include increased energy consumption and a lack of complexity in the extraction of valuable components. Hydrometallurgical processes are in less demand due to their multi-stage nature and complexity of execution. The method of chemical activation developed at the JSC “Institute of Metallurgy and Ore Beneficiation” makes it possible to isolate iron and non-ferrous metals into separate, middling products and to concentrate noble metals in the cake at the first stage. Physical and chemical studies of the cake found that its basis comprises iron compounds. The silver in the cake is associated with pyrite, while the gold is associated with hematite; it is also possible to find gold in the form of AuCl₃. The content of gold in the cake is 1.5 g/t, and the silver content is 17.7 g/t. Based on physical and chemical studies and data from the literature, various versions of the hydrochlorination method are proposed to open the cake. Full article

This study proposes a cleaner lead-acid battery (LAB) paste and pyrite cinder (PyC) recycling method without excessive generation of SO₂. PyCs were employed as sulfur-fixing reagents to conserve sulfur as condensed sulfides, which prevented SO₂ emissions. In this work, the phase transformation mechanisms in a PbSO₄-Na₂CO₃-Fe₃O₄-C reaction system were studied in detail. Furthermore, the co-treatment of spent LAB and PyCs was conducted to determine the optimal recycling conditions and to detect the influences of different processing parameters on lead recovery and sulfur fixation. In addition, a bench-scale experiment was carried out to confirm the feasibility and reliability of this novel process. The results reveal that the products were separated into three distinct layers: slag, ferrous matte, and crude lead. 98.3% of lead and 99% of silver in the feed materials were directly enriched in crude lead. Crude lead with purity of more than 98 wt.% (weight percent) was obtained by a one-step extraction. Lead contents in the produced matte and slag were below 2.7 wt.% and 0.6 wt.%, respectively. At the same time, 99.2% total sulfur was fixed and recovered. Full article

The reduction and magnetic separation procedure of pyrite cinder in the presence of a borax additive was performed for the preparation of reduced powder. The effects of borax dosage, reduction temperature, reduction time and grinding fineness were investigated. The results show that when pyrite cinder briquettes with 5% borax were pre-oxidized at 1050 °C for 10 min, and reduced at 1050 °C for 80 min, with the grinding fineness (<0.44 mm) passing 81%, the iron recovery was 91.71% and the iron grade of the magnetic concentrate was 92.98%. In addition, the microstructures of the products were analyzed by optical microscope, scanning electron microscope (SEM), and mineralography, and the products were also studied by the X-ray powder diffraction technique (XRD) to investigate the mechanism; the results show that the borax additive was approved as a good additive to improve the separation of iron and gangue. Full article