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Keywords = second order sliding mode

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28 pages, 3973 KB  
Article
A Neural Network-Based Fault-Tolerant Control Method for Current Sensor Failures in Permanent Magnet Synchronous Motors for Electric Aircraft
by Shuli Wang, Zelong Yang and Qingxin Zhang
Aerospace 2025, 12(8), 697; https://doi.org/10.3390/aerospace12080697 - 4 Aug 2025
Viewed by 260
Abstract
To enhance the reliability of electric propulsion in electric aircraft and address power interruptions caused by current sensor failures, this study proposes a current sensorless fault-tolerant control strategy for permanent magnet synchronous motors (PMSMs) based on a long short-term memory (LSTM) network. First, [...] Read more.
To enhance the reliability of electric propulsion in electric aircraft and address power interruptions caused by current sensor failures, this study proposes a current sensorless fault-tolerant control strategy for permanent magnet synchronous motors (PMSMs) based on a long short-term memory (LSTM) network. First, a hierarchical architecture is constructed to fuse multi-phase electrical signals in the fault diagnosis layer (sliding mode observer). A symbolic function for the reaching law observer is designed based on Lyapunov theory, in order to generate current predictions for fault diagnosis. Second, when a fault occurs, the system switches to the LSTM reconstruction layer. Finally, gating units are used to model nonlinear dynamics to achieve direct mapping of speed/position to phase current. Verification using a physical prototype shows that the proposed method can complete mode switching within 10 ms after a sensor failure, which is 80% faster than EKF, and its speed error is less than 2.5%, fully meeting the high speed error requirements of electric aircraft propulsion systems (i.e., ≤3%). The current reconstruction RMSE is reduced by more than 50% compared with that of the EKF, which ensures continuous and reliable control while maintaining the stable operation of the motor and realizing rapid switching. The intelligent algorithm and sliding mode control fusion strategy meet the requirements of high real-time performance and provide a highly reliable fault-tolerant scheme for electric aircraft propulsion. Full article
(This article belongs to the Section Aeronautics)
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22 pages, 14847 KB  
Article
Formation Control of Underactuated AUVs Using a Fractional-Order Sliding Mode Observer
by Long He, Mengting Xie, Ya Zhang, Shizhong Li, Bo Li, Zehui Yuan and Chenrui Bai
Fractal Fract. 2025, 9(7), 465; https://doi.org/10.3390/fractalfract9070465 - 18 Jul 2025
Viewed by 409
Abstract
This paper proposes a control method that combines a fractional-order sliding mode observer and a cooperative control strategy to address the problem of path-following for underactuated autonomous underwater vehicles (AUVs) in complex marine environments. First, a fractional-order sliding mode observer is designed, combining [...] Read more.
This paper proposes a control method that combines a fractional-order sliding mode observer and a cooperative control strategy to address the problem of path-following for underactuated autonomous underwater vehicles (AUVs) in complex marine environments. First, a fractional-order sliding mode observer is designed, combining fractional calculus and double-power convergence laws to enhance the estimation accuracy of high-frequency disturbances. An adaptive gain mechanism is introduced to avoid dependence on the upper bound of disturbances. Second, a formation cooperative control strategy based on path parameter coordination is proposed. By setting independent reference points for each AUV and exchanging path parameters, formation consistency is achieved with low communication overhead. For the followers’ speed control problem, an error-based expected speed adjustment mechanism is introduced, and a hyperbolic tangent function is used to replace the traditional arctangent function to improve the response speed of the system. Numerical simulation results show that this control method performs well in terms of path-following accuracy, formation maintenance capability, and disturbance suppression, verifying its effectiveness and robustness in complex marine environments. Full article
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14 pages, 6560 KB  
Article
Robust and Precise Navigation and Obstacle Avoidance for Unmanned Ground Vehicle
by Iván González-Hernández, Jonathan Flores, Sergio Salazar and Rogelio Lozano
Sensors 2025, 25(14), 4334; https://doi.org/10.3390/s25144334 - 11 Jul 2025
Viewed by 376
Abstract
This paper presents a robust control strategy based on simplified second-order sliding mode for autonomous navigation and obstacle avoidance for an unmanned ground vehicle. The proposed control is implemented in a mini ground vehicle equipped with redundant inertial sensors for orientation, a global [...] Read more.
This paper presents a robust control strategy based on simplified second-order sliding mode for autonomous navigation and obstacle avoidance for an unmanned ground vehicle. The proposed control is implemented in a mini ground vehicle equipped with redundant inertial sensors for orientation, a global positioning system, and LiDAR sensors. The algorithm control avoids the derivative of the sliding surface. This provides a feasibility in real-time programming. In order to demonstrate stability in the system, the second method of the Lyapunov theory is used. In addition, the robustness of the proposed algorithm is verified through numerical simulations. Outdoor experimental tests are performed in order to validate the performance of the proposed control. Full article
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20 pages, 7451 KB  
Article
Research on Circulating-Current Suppression Strategy of MMC Based on Passivity-Based Integral Sliding Mode Control for Multiphase Wind Power Grid-Connected Systems
by Wei Zhang, Jianying Li, Mai Zhang, Xiuhai Yang and Dingai Zhong
Electronics 2025, 14(13), 2722; https://doi.org/10.3390/electronics14132722 - 5 Jul 2025
Viewed by 318
Abstract
To deal with the interphase circulating-current problem of modular multilevel converters (MMCs) in multiphase wind power systems, a cooperative circulating-current suppression strategy based on a second-order generalized integrator (SOGI) and passivity-based control–integral sliding mode control (PBC-ISMC) is proposed in this paper. Firstly, a [...] Read more.
To deal with the interphase circulating-current problem of modular multilevel converters (MMCs) in multiphase wind power systems, a cooperative circulating-current suppression strategy based on a second-order generalized integrator (SOGI) and passivity-based control–integral sliding mode control (PBC-ISMC) is proposed in this paper. Firstly, a multiphase permanent magnet direct-drive wind power system topology without a step-up transformer is established. On this basis, SOGI is utilized to construct a circulating current extractor, which is utilized to accurately extract the double-frequency component in the circulating current, and, at the same time, effectively filter out the DC components and high-frequency noise. Secondly, passivity-based control (PBC), with its fast energy dissipation, and integral sliding mode control (ISMC), with its strong robustness, are combined to construct the PBC-ISMC circulating-current suppressor, which realizes the nonlinear decoupling and dynamic immunity of the circulating-current model. Finally, simulation results demonstrate that the proposed strategy significantly reduces the harmonic content of the circulating current, optimizes both the bridge-arm current and output current, and achieves superior suppression performance and dynamic response compared to traditional methods, thereby effectively enhancing system power quality and operational reliability. Full article
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24 pages, 1293 KB  
Article
Singular Perturbation Decoupling and Composite Control Scheme for Hydraulically Driven Flexible Robotic Arms
by Jianliang Xu, Zhen Sui and Xiaohua Wei
Processes 2025, 13(6), 1805; https://doi.org/10.3390/pr13061805 - 6 Jun 2025
Viewed by 519
Abstract
Hydraulically driven flexible robotic arms (HDFRAs) play an indispensable role in industrial precision operations such as aerospace assembly and nuclear waste handling, owing to their high power density and adaptability to complex environments. However, inherent mechanical flexibility-induced vibrations, hydraulic nonlinear dynamics, and electromechanical [...] Read more.
Hydraulically driven flexible robotic arms (HDFRAs) play an indispensable role in industrial precision operations such as aerospace assembly and nuclear waste handling, owing to their high power density and adaptability to complex environments. However, inherent mechanical flexibility-induced vibrations, hydraulic nonlinear dynamics, and electromechanical coupling effects lead to multi-timescale control challenges, severely limiting high-precision trajectory tracking performance. The present study introduces a novel hierarchical control framework employing dual-timescale perturbation analysis, which effectively addresses the constraints inherent in conventional single-timescale control approaches. First, the system is decoupled into three subsystems via dual perturbation parameters: a second-order rigid-body motion subsystem (SRS), a second-order flexible vibration subsystem (SFS), and a first-order hydraulic dynamic subsystem (FHS). For SRS/SFS, an adaptive fast terminal sliding mode active disturbance rejection controller (AFTSM-ADRC) is designed, featuring a dual-bandwidth extended state observer (BESO) to estimate parameter perturbations and unmodeled dynamics in real time. A novel reaching law with power-rate hybrid characteristics is developed to suppress sliding mode chattering while ensuring rapid convergence. For FHS, a sliding mode observer-integrated sliding mode coordinated controller (SMO-ISMCC) is proposed, achieving high-precision suppression of hydraulic pressure fluctuations through feedforward compensation of disturbance estimation and feedback integration of tracking errors. The globally asymptotically stable property of the composite system has been formally verified through systematic Lyapunov-based analysis. Through comprehensive simulations, the developed methodology demonstrates significant improvements over conventional ADRC and PID controllers, including (1) joint tracking precision reaching 104 rad level under nominal conditions and (2) over 40% attenuation of current oscillations when subjected to stochastic disturbances. These results validate its superiority in dynamic decoupling and strong disturbance rejection. Full article
(This article belongs to the Special Issue Modelling and Optimizing Process in Industry 4.0)
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26 pages, 3036 KB  
Article
Road Feel Simulation Strategy for Steer-by-Wire System in Electric Vehicles Based on an Improved Nonlinear Second-Order Sliding Mode Observer
by Leiyan Yu, Zihua Hu, Hao Zhang, Xinyue Wu, Haijie Huang and Xiaobin Liu
World Electr. Veh. J. 2025, 16(6), 294; https://doi.org/10.3390/wevj16060294 - 26 May 2025
Viewed by 599
Abstract
Addressing the shortcoming that steer-by-wire (SBW) system cannot directly transmit road feel, this study investigates a SBW system dynamics model, steering angle tracking control, and road feel simulation algorithm design. This study proposes a high-precision observer-based road feel simulation method that achieves road [...] Read more.
Addressing the shortcoming that steer-by-wire (SBW) system cannot directly transmit road feel, this study investigates a SBW system dynamics model, steering angle tracking control, and road feel simulation algorithm design. This study proposes a high-precision observer-based road feel simulation method that achieves road feel feedback torque design through the real-time estimation of system disturbance torque based on accurate front-wheel angle tracking. The methodology employs an improved nonlinear second-order sliding mode observer (INSOSMO) to estimate the system disturbance torque. This observer incorporates proportional–integral terms into the super-twisting algorithm to enhance dynamic response, replaces the sign function with a Sigmoid function to eliminate chattering, and utilizes the sparrow search algorithm (SSA) for global parameter optimization. Meanwhile, a two-stage filter combining a strong tracking Kalman filter (STKF) and first-order low-pass filtering processes the observer values to generate road feel feedback torque. Additionally, for the active return control of the steering wheel, a backstepping sliding mode control (BSSMC) integrated with an extended state observer (ESO) is employed, where the ESO enhances the robustness of BSSMC through real-time nonlinear disturbance estimation and compensation. MATLAB/Simulink-CarSim co-simulation demonstrates that, under sinusoidal testing, the INSOSMO reduces mean absolute error (MAE) by 34.7%, 62.5%, and 60.1% compared to the ESO, Kalman filter observer (KFO), and conventional sliding mode observer (SMO), respectively. The designed road feel feedback torque meets operational requirements. The active return controller maintains accurate steering wheel repositioning across various speed ranges. Full article
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16 pages, 5075 KB  
Article
Super Twisted Sliding Mode Observer for Enhancing Ventilation Drive Performance
by Prince and Byungun Yoon
Appl. Sci. 2025, 15(9), 4927; https://doi.org/10.3390/app15094927 - 29 Apr 2025
Viewed by 539
Abstract
Ventilation systems are susceptible to errors, external disruptions, and nonlinear dynamics. Maintaining stable operation and regulating these dynamics require an efficient control system. This study focuses on the speed control of ventilation systems using a super twisted sliding mode observer (STSMO), which provides [...] Read more.
Ventilation systems are susceptible to errors, external disruptions, and nonlinear dynamics. Maintaining stable operation and regulating these dynamics require an efficient control system. This study focuses on the speed control of ventilation systems using a super twisted sliding mode observer (STSMO), which provides robust and efficient state estimation for sensorless control. Traditional SM control methods are resistant to parameter fluctuations and external disturbances but are affected by chattering, which degrades performance and can cause mechanical wear. The STSMO leverages the super twisted algorithm, a second-order SM technique, to minimize chattering while ensuring finite-time convergence and high resilience. In sensorless setups, rotor speed and flux cannot be measured directly, making their accurate estimation crucial for effective ventilation drive control. The STSMO enables real-time control by providing current and voltage estimations. It delivers precise rotor flux and speed estimations across varying motor specifications and load conditions using continuous control rules and observer-based techniques. This paper outlines the mathematical formulation of the STSMO, highlighting its noise resistance, chattering reduction, and rapid convergence. Simulation and experimental findings confirm that the proposed observer enhances sensorless ventilation performance, making it ideal for industrial applications requiring reliability, cost-effectiveness, and accuracy. Full article
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14 pages, 5178 KB  
Article
Non-Singular Fast Sliding Mode Control of Robot Manipulators Based on Integrated Dynamic Compensation
by Xinyi Wang, Xichang Liang, Shunjing Hu and Qianqian Xin
Actuators 2025, 14(5), 215; https://doi.org/10.3390/act14050215 - 26 Apr 2025
Viewed by 445
Abstract
In order to realize the problem of tracking control of the trajectory of robot manipulators under variable load conditions, this paper proposes a non-singular fast terminal sliding mode tracking control design for robot manipulators based on integrated dynamic compensation. First, in the model, [...] Read more.
In order to realize the problem of tracking control of the trajectory of robot manipulators under variable load conditions, this paper proposes a non-singular fast terminal sliding mode tracking control design for robot manipulators based on integrated dynamic compensation. First, in the model, the friction torque under the influence of speed is considered while combined with the joint torque estimation for integrated dynamic compensation. Second, a novel non-singular fast terminal sliding mode controller is proposed, which helps to overcome the singularity problem and has been analyzed for stability using the Lyapunov method. Finally, trajectory tracking experiments are conducted on an experimental platform and compared with the PID algorithm, demonstrating the superior control performance of the proposed algorithm. Full article
(This article belongs to the Section Actuators for Robotics)
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18 pages, 7242 KB  
Article
Active Disturbance Rejection for Linear Induction Motors: A High-Order Sliding-Mode-Observer-Based Twisting Controller
by Yongwen Liu, Lei Zhang, Pu Li and Yaoli Xu
Actuators 2025, 14(4), 200; https://doi.org/10.3390/act14040200 - 21 Apr 2025
Viewed by 458
Abstract
This paper presents a twisting controller (TC) based on a high-order sliding mode observer (HOSMO) for linear induction motors (LIMs), accounting for dynamic end effects. Based on the LIM model in the field-oriented frame, two extended subsystems are developed: a velocity extended model [...] Read more.
This paper presents a twisting controller (TC) based on a high-order sliding mode observer (HOSMO) for linear induction motors (LIMs), accounting for dynamic end effects. Based on the LIM model in the field-oriented frame, two extended subsystems are developed: a velocity extended model and a flux extended model. Using these models, two HOSMOs are designed to estimate the disturbances in each subsystem. The HOSMO outputs are then used for disturbance rejection, resulting in two second-order systems with small bounded disturbances. Two TCs are subsequently implemented to achieve finite-time velocity and flux tracking of the LIM. The primary advantage of this strategy lies in its ability to reduce chattering through active disturbance rejection. Hardware-in-the-loop (HIL) experiments validate the effectiveness of the proposed TC-HOSMO scheme. Full article
(This article belongs to the Section Control Systems)
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25 pages, 11061 KB  
Article
Integrated Sliding Mode Control for Permanent Magnet Synchronous Motor Drives Based on Second-Order Disturbance Observer and Low-Pass Filter
by Tran Thanh Tuyen, Jian Yang, Liqing Liao and Jingyang Zhou
Electronics 2025, 14(7), 1466; https://doi.org/10.3390/electronics14071466 - 5 Apr 2025
Viewed by 698
Abstract
This article presents an improved control strategy based on the traditional sliding-mode controller (SMC), integrated with a generalized higher-order disturbance observer (DOB), to enhance the speed regulation of permanent magnet synchronous motors (PMSMs) during operation. The proposed method is mitigated and employed to [...] Read more.
This article presents an improved control strategy based on the traditional sliding-mode controller (SMC), integrated with a generalized higher-order disturbance observer (DOB), to enhance the speed regulation of permanent magnet synchronous motors (PMSMs) during operation. The proposed method is mitigated and employed to smooth system disturbances by utilizing the disturbance observer (DOB) in conjunction with a low-pass filter (LPF). The low-pass filter is employed to smooth the q-axis current component and reduce speed oscillations. Initially, the paper builds upon the conventional control law and introduces a more optimized approach. The stability of the control strategy is then analyzed using Lyapunov stability theory. Different sliding surfaces are compared to develop the proposed SMC. Finally, the novel control method is introduced by integrating the DOB with the LPF. This approach results in improved speed stability and enhanced adaptability compared to traditional SMC techniques. Simulation and experimental results demonstrate that the proposed control algorithm outperforms traditional methods, particularly in terms of the dynamic response and disturbance rejection. Full article
(This article belongs to the Section Systems & Control Engineering)
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25 pages, 6180 KB  
Article
Recursive PID-NT Estimation-Based Second-Order SMC Strategy for Knee Exoskeleton Robots: A Focus on Uncertainty Mitigation
by Vahid Behnamgol, Mohamad Asadi, Sumeet S. Aphale and Behnaz Sohani
Electronics 2025, 14(7), 1455; https://doi.org/10.3390/electronics14071455 - 3 Apr 2025
Cited by 2 | Viewed by 534
Abstract
This study introduces a modified second-order super-twisting sliding mode control algorithm designed to enhance the precision and robustness of knee exoskeleton robots by incorporating advanced uncertainty mitigation techniques. The key contribution of this research is the development of an efficient estimation mechanism capable [...] Read more.
This study introduces a modified second-order super-twisting sliding mode control algorithm designed to enhance the precision and robustness of knee exoskeleton robots by incorporating advanced uncertainty mitigation techniques. The key contribution of this research is the development of an efficient estimation mechanism capable of accurately identifying model parameter uncertainties and patients’ unwanted action torques disturbance within a finite time horizon, thereby improving overall system performance. The proposed control framework ensures smooth and precise control signal dynamics while effectively suppressing chattering effects, a common drawback in conventional sliding mode control methodologies. The theoretical foundation of the algorithm is rigorously established through the formulation of a PID non-singular terminal sliding variable, which ensures finite time stability in the sliding phase and a comprehensive Lyapunov-based stability analysis assuming that the upper bound of the uncertainty and its derivative are known in the reaching phase, which collectively guarantee the system’s robustness and reliability. Through simulations, the efficacy of the proposed control system is evaluated in its ability to track diverse desired knee angles, demonstrate robustness against disturbances, such as those caused by the patient’s foot reaction, and handle a 20% uncertainty in the model parameters. Additionally, the system’s effectiveness is assessed by three individuals with varying parameters. Notably, the controller gains remain consistent across all scenarios. This research constitutes a significant advancement in the domain of knee exoskeleton control, offering a more reliable and precise methodology for addressing model uncertainties. Full article
(This article belongs to the Special Issue Advancements in Robotics: Perception, Manipulation, and Interaction)
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26 pages, 5126 KB  
Article
Deep Reinforcement Learning-Based Impact Angle-Constrained Adaptive Guidance Law
by Zhe Hu, Wenjun Yi and Liang Xiao
Mathematics 2025, 13(6), 987; https://doi.org/10.3390/math13060987 - 17 Mar 2025
Viewed by 726
Abstract
This study presents an advanced second-order sliding-mode guidance law with a terminal impact angle constraint, which ingeniously combines reinforcement learning algorithms with the nonsingular terminal sliding-mode control (NTSM) theory. This hybrid approach effectively mitigates the inherent chattering issue commonly associated with sliding-mode control [...] Read more.
This study presents an advanced second-order sliding-mode guidance law with a terminal impact angle constraint, which ingeniously combines reinforcement learning algorithms with the nonsingular terminal sliding-mode control (NTSM) theory. This hybrid approach effectively mitigates the inherent chattering issue commonly associated with sliding-mode control while maintaining high levels of control system precision. We introduce a parameter to the super-twisting algorithm and subsequently improve an intelligent parameter-adaptive algorithm grounded in the Twin-Delayed Deep Deterministic Policy Gradient (TD3) framework. During the guidance phase, a pre-trained reinforcement learning model is employed to directly map the missile’s state variables to the optimal adaptive parameters, thereby significantly enhancing the guidance performance. Additionally, a generalized super-twisting extended state observer (GSTESO) is introduced for estimating and compensating the lumped uncertainty within the missile guidance system. This method obviates the necessity for prior information about the target’s maneuvers, enabling the proposed guidance law to intercept maneuvering targets with unknown acceleration. The finite-time stability of the closed-loop guidance system is confirmed using the Lyapunov stability criterion. Simulations demonstrate that our proposed guidance law not only meets a wide range of impact angle constraints but also attains higher interception accuracy and faster convergence rate and better overall performance compared to traditional NTSM and the super-twisting NTSM (ST-NTSM) guidance laws, The interception accuracy is less than 0.1 m, and the impact angle error is less than 0.01°. Full article
(This article belongs to the Section E2: Control Theory and Mechanics)
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23 pages, 7600 KB  
Article
Second-Order Predefined-Time Terminal Sliding Mode Control for Speed Regulation System of Permanent Magnet Synchronous Motor
by Haibo Xue and Xinghua Liu
Fractal Fract. 2025, 9(3), 180; https://doi.org/10.3390/fractalfract9030180 - 15 Mar 2025
Viewed by 554
Abstract
In this paper, a second-order predefined-time terminal sliding mode (SPTSM) is proposed, which is investigated for the practical applications of the speed regulation system of a permanent magnet synchronous motor (PMSM) by using predefined-time stability theory and Lyapunov stability theory. At first, we [...] Read more.
In this paper, a second-order predefined-time terminal sliding mode (SPTSM) is proposed, which is investigated for the practical applications of the speed regulation system of a permanent magnet synchronous motor (PMSM) by using predefined-time stability theory and Lyapunov stability theory. At first, we propose the SPTSM, which involves the controller’s design by using the novel reaching law with predefined-time terminal sliding mode (PTSM) and the novel sliding mode surface with PTSM. Second, we derive the novel SPTSM controller for the universal second-order nonlinear single-input single-output (SISO) system and the practical applications of the speed regulation system of the PMSM separately. Then, numerical simulation results of the speed regulation system of the PMSM are also included to check the effect of the theoretical results and the corresponding parameters on the convergence rates, so that the results can be guidance for the selection of SPTSM controller parameters. Finally, the dynamic responsiveness and robustness of the system are validated through numerical simulations and experimental results. It has been observed that the robust SPTSM controller, which is designed with the PTSM-PTSM, referring to the sliding mode that involves a reaching law with PTSM and a sliding mode surface with PTSM, exhibits superior performance. Full article
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20 pages, 12256 KB  
Article
Enhanced Seat Suspension Performance Through Positive Real Network Optimization and Skyhook Inertial Control
by Xiaofeng Yang, Rui Sun, Yi Yang, Yanling Liu, Jingchen Hong and Changning Liu
Machines 2025, 13(3), 222; https://doi.org/10.3390/machines13030222 - 8 Mar 2025
Cited by 2 | Viewed by 605
Abstract
To solve the low frequency vibration problem faced by heavy truck drivers, a positive real network inertial suspension structure combined with a skyhook inertial control strategy is adopted. This integrated approach effectively reduces low-frequency vibrations at the seat and human body levels. Specifically, [...] Read more.
To solve the low frequency vibration problem faced by heavy truck drivers, a positive real network inertial suspension structure combined with a skyhook inertial control strategy is adopted. This integrated approach effectively reduces low-frequency vibrations at the seat and human body levels. Specifically, this research aims to mitigate the acceleration experienced on the seat surface within the low-frequency range. Firstly, a human–seat dynamics model is established. Subsequently, based on the principles of network synthesis, the derivation of transfer functions for both first- and second-order systems is discussed, and the network parameters are also optimized. This paper further compares the optimization outcomes of first- and second-order skyhook seat inertial suspensions. An adaptive fuzzy sliding-mode controller (AFSMC) has been developed for an electromechanical inerter, ensuring it closely tracks optimal control performance. The findings demonstrate that the new suspension system achieves a 29.9% reduction in the root-mean-square value of seat surface acceleration and a 43.1% decrease in the road-bump peak acceleration compared to a conventional suspension system. The results show that the inertial suspension with skyhook inertial control is highly effective in completely suppressing seat surface acceleration within the low-frequency domain. Full article
(This article belongs to the Special Issue Advances in Vehicle Suspension System Optimization and Control)
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19 pages, 17382 KB  
Article
Speed–Pressure Compound Control of Thrust System Based on the Adaptive Sliding Mode Control Strategy
by Tong Xing, Hong Liu, Zhe Zheng, Lianhui Jia, Lijie Jiang, Guofang Gong, Huayong Yang and Dong Han
Machines 2025, 13(3), 213; https://doi.org/10.3390/machines13030213 - 6 Mar 2025
Viewed by 580
Abstract
The thrust system, an important subsystem of a tunnel boring machine (TBM), primarily provides thrust force and adjusts TBM’s attitude in real time. In the tunneling process, only controlling the thrust speed causes pressure oscillations, increases soil deformation, and leads to surface subsidence [...] Read more.
The thrust system, an important subsystem of a tunnel boring machine (TBM), primarily provides thrust force and adjusts TBM’s attitude in real time. In the tunneling process, only controlling the thrust speed causes pressure oscillations, increases soil deformation, and leads to surface subsidence or upheaval. Conversely, solely relying on pressure control causes fluctuations in speed, making it difficult to ensure that the deviation between the designed tunneling axis (DTA) and the actual tunneling axis (ATA) remains within the permissible range. Due to the increase in geological complexity and higher construction quality standards, primarily relying on single-mode speed or pressure control has become inadequate to meet operational demands. Therefore, to realize higher safety and precise trajectory tracking, it is necessary to ensure speed and pressure compound control for thrust systems. This paper proposes a novel adaptive sliding mode control (ASMC) strategy for thrust systems, which is composed of a proportional pressure relief valve (PPRV) and a proportional flow control valve (PFCV). Firstly, PPRV and PFCV are modeled as a second-order system and an ASMC is employed to control the pressure and speed. Next, to assess the performance of the ASMC controller, simulation experiments were conducted under various conditions, including speed regulation, sudden changed load, and disturbed load. The simulation results indicate that compared to the Proportion–Integral–Differential (PID) controller, the ASMC controller shows almost no overshoot in speed and pressure control during the initial stages, with the response time reduced by approximately 70%. During speed regulation process and sudden changed load process, the response time for both speed and pressure control is shortened by about 80%. In the disturbed load process, the ASMC controller maintains pressure stability. In conclusion, the ASMC controller significantly improves the response speed and stability of the thrust system, exhibiting better control performance under various operating conditions. Full article
(This article belongs to the Section Automation and Control Systems)
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