Search Results (25)

This study prepares solid-waste-based alkali-activated material (AAM) concrete using ground granulated blast furnace slag (GGBFS), fly ash (FA), steel slag (SS), and desulfurized gypsum (DG) as primary raw materials, with Na₂SiO₃ as the activator. Taking the GGBFS content (X₁), Na₂SiO₃ content (X₂), and water-to-binder ratio (X₃) as independent variables and the 3-day, 7-day, and 28-day compressive strengths and slump as response values, it investigates the influence of each factor and their interactions, constructs a response surface prediction model, screens for the optimal mix proportion with comprehensive performance, and explores the microstructural characterization and strength formation mechanism of the AAM concrete via SEM and EDS. The results indicate the following: (1) compared with binary and ternary mixtures, the use of the quaternary solid waste mixture not only enhances strength and optimizes the microstructure but also increases the utilization rate of low-quality solid wastes; (2) the regression coefficients (R²) of the response surface models are all greater than 0.98, exhibiting good goodness of fit and rationality. Experimental validation confirms that each model shows excellent predictive capability; (3) AAM concrete exhibits comprehensively superior mechanical properties to ordinary cement, with leading early- and late-stage compressive strengths and splitting strengths, albeit with a slightly lower slump; (4) the performance synergy is prominent. Combined with microscopic analysis (highly polymerized C-S-H gels and a dense structure), the superiority of its macroscopic mechanical properties stems from the optimization of the microstructure, reflecting the intrinsic correlation of the “microscopic densification-macroscopic high strength. Full article

The use of high-volume industrial by-products in high-performance concrete (HPC) production offers a promising and sustainable strategy for reducing ordinary Portland cement (OPC) consumption. However, each pozzolanic material has a unique chemical composition and physical characteristics, making ternary and quaternary binder systems an effective approach for optimizing performance. In this study, quaternary binders comprising OPC partially replaced with Class F fly ash (FA), ground granulated blast-furnace slag (GGBFS), and silica fume (SF) were designed using the Taguchi method, and the mechanical and durability properties of fine-grained HPC were evaluated. Sixteen concrete mixtures were developed considering three factors—FA, GGBFS, and SF replacement levels—each at four dosage levels. The results show that incorporating SF significantly enhanced both mechanical performance and durability. An optimal blend containing 60% OPC, 30% GGBFS, and 10% SF exhibited superior performance compared with the 100% OPC control mix. Additionally, a mixture of 40% OPC, 40% GGBFS, 10% Class F FA, and 10% SF achieved comparable compressive strength to the control, exceeding 100 MPa at 28 days. SEM observations confirmed the dense microstructure of this HPC mix. ANOVA analysis indicated that FA and SF had a significantly greater influence on HPC strength development than GGBFS. Overall, these findings demonstrate the potential of high-volume industrial by-products to produce fine-grained HPC, providing a high-performance and environmentally friendly alternative to conventional OPC-based concrete. Full article

Basic oxygen furnace slag (BOFS) is one of the major by-products of the steelmaking industry. Its limited utilization as a construction material is primarily attributed to its chemical properties, which hinder its stability and hydraulic activity due to its high free lime (f-CaO) content. This paper explores the performance of supplementary cementitious material (SCM) synthesized with ground granulated blast furnace slag (GGBFS), freshly produced BOFS (f-BOFS), and stockpiled BOFS (s-BOFS). A total of 10 mixtures with ordinary Portland cement (OPC) replacement percentages were assessed, maintaining a total replacement of 50% OPC, incorporating 15%, 25%, and 35% of each material by weight. The laboratory experimental program encompassed material characterization, fresh and hardened properties, pozzolanic activity, and durability assessment, with comparative studies conducted for each evaluation item. Test results indicate that f- or s-BOFS, when used with GGBFS, can be a viable alternative SCM with the potential for hydraulic activities and pozzolanic reaction. The newly synthesized SCMs demonstrated improved strength development in mortar mixtures. The mixture containing [15% f-BOFS + 35% GGBFS] achieved a 28-day compressive strength of 20.6 MPa, while the [25% BOFS + 25% GGBFS] blend reached a compressive strength of 19.7 MPa. These mixtures meet Grade 80 criteria as per ASTM C989/C989M Standard Specification for Slag Cement for Use in Concrete and Mortars. A performance-based ranking system was developed by integrating results from flowability, air content, strength activity index, drying shrinkage, alkali–silica reaction, and sulfate attack. The novelty of this work lies in assessing BOFS–GGBFS blends as SCMs using this multi-criteria approach to identify the most sustainable and technically viable mixtures. Moreover, the study highlights the influence of storage-induced weathering by directly comparing the reactivity and performance of f- and s-BOFSs in ternary blends, providing new insights into optimizing the utilization of slag. Notably, regardless of f- and s-BOFSs, proportions of [15% BOFS + 35% GGBFS] demonstrated superior strength development and achieved an excellent overall ranking. These findings confirm the potential of such slag blends as suitable SCMs for mortar and concrete applications, thereby advancing the sustainability and efficiency of cementitious materials. Full article

The development of sustainable concrete capable of trading off the mechanical performance and cost remains a persistent scientific and engineering challenge. Although previous research has employed multi-objective optimization for binary and ternary cement blends, the simultaneous optimization of quaternary-blended systems, incorporating multiple supplementary cementitious materials, has received little systematic attention. This study addresses this gap by introducing an interpretable artificial intelligence (AI)-driven approach that integrates the Category Boosting (CatBoost) algorithm with the Non-Dominated Sorting Genetic Algorithm II (NSGA-II) to model and optimize the compressive strength (CS) and total cost of quaternary-blended concretes. A curated database of 810 experimentally documented mixtures was used to train and validate the model. CatBoost achieved superior predictive performance (R² = 0.987, MAE = 1.574 MPa), while Shapley additive explanations identified curing age, water-to-binder ratio, and Portland cement content as the dominant parameters governing CS. Multi-objective optimization produced Pareto-optimal elite mixtures achieving CS of 51–80 MPa, with a representative 60 MPa mix requiring approximately 62% less cement than conventional designs. The findings establish a scientifically grounded, interpretable methodology for data-driven design of low-carbon, high-performance concretes and demonstrate, for the first time, the viability of AI-assisted multi-criteria optimization for complex quaternary-blended systems. This framework offers both methodological innovation and practical guidance for implementing sustainable construction materials. Full article

This article presents the results of a comprehensive investigation into geopolymer composites synthesized from fly ash, incorporating ground asphalt derived from reclaimed road pavement and quartz sand. The primary objective of this study was to elucidate the influence of mixture composition on the mechanical, physical, and microstructural characteristics of the developed materials. The innovative aspect of this research lies in the integration of two distinct filler types—mineral (quartz sand) and organic-mineral (milled asphalt)—within a single geopolymer matrix, while preserving key performance parameters required for engineering applications, including compressive and flexural strength, density, water absorption, and abrasion resistance. The experimental methodology encompassed the characterization of the raw materials by X-ray diffraction (XRD), chemical composition analysis via X-ray fluorescence (XRF), and assessment of particle size distribution. Additionally, the produced geopolymer materials underwent density determination, compressive and flexural strength measurements, abrasion testing, and mass water absorption evaluation. The chemical composition was further examined using XRF, and the surface morphology of the specimens was analyzed by scanning electron microscopy (SEM). The findings demonstrate that the incorporation of quartz sand enhances the density and mechanical strength of the composites, whereas the addition of recycled asphalt, despite causing a modest reduction in mechanical performance at elevated dosages, augments water resistance. Moreover, ternary composite material provide an optimal compromise between mechanical strength and durability under humid conditions. Overall, the results substantiate the feasibility of utilizing asphalt waste for the fabrication of functional and sustainable geopolymer materials suitable for construction applications. Full article

This study investigates the composition–property relationships in ternary engineered geopolymer composites (EGCs) using a simplex centroid design method to optimize the synergy between ground granulated blast furnace slag (GGBS), fly ash (FA), and metakaolin (MK). Mechanical testing revealed that compressive strength (>85 MPa) peaked at 75% GGBS/25% MK, demonstrating MK’s dominant role in enhancing densification, while flexural strength showed a negative correlation with GGBS content but consistent improvement with MK addition. Strain-hardening behavior was most pronounced in 75% GGBS/25% MK and 83% GGBS/8% FA/8% MK mixtures, with the latter achieving optimal precursor synergy. Fiber dispersion uniformity showed a strong linear correlation (R² = 0.98) with tensile strain capacity, confirming its critical role in strain-hardening performance. Mercury intrusion porosimetry analysis demonstrated that the G83F8M8 mixture exhibited the lowest porosity (<10%) and finest pore size distribution (50–100 nm dominant), directly linking pore refinement to superior mechanical properties. Full article

The utilization of steel slag (SS) in construction materials represents an effective approach to improving its overall recycling efficiency. This study incorporates SS into a conventional ground granulated blast-furnace slag (GGBS)–fly ash (FA)-based binder system to develop a ternary system comprising SS, GGBS, and FA, and investigates how this system influences the static mechanical properties of ultra-high-performance geopolymer concrete (UHPGC). An axial point augmented simplex centroid design method was employed to systematically explore the influence and underlying mechanisms of different binder ratios on the workability, axial compressive strength, and flexural performance of UHPGC, and to determine the optimal compositional range. The results indicate that steel slag has a certain negative effect on the flowability of UHPGC paste; however, with an appropriate proportion of composite binder materials, the mixture can still exhibit satisfactory flowability. The compressive performance of UHPGC is primarily governed by the proportion of GGBS in the ternary binder system; an appropriate GGBS content can provide enhanced compressive strength and elastic modulus. UHPGC exhibits ductile behavior under flexural loading; however, replacing GGBS with SS significantly reduces its flexural strength and energy absorption capacity. The optimal static mechanical performance is achieved when the mass proportions of SS, GGBS, and FA are within the ranges of 9.3–13.8%, 66.2–70.7%, and 20.0–22.9%, respectively. This study provides a scientific approach for the valorization of SS through construction material applications and offers a theoretical and data-driven basis for the mix design of ultra-high-performance building materials derived from industrial solid wastes. Full article

For several decades, class F fly ash has been an attractive supplementary cementitious material, at least in part, due to its ability to reduce Portland cement consumption and mitigate alkali-silica reactions in concrete. However, fly ash availability is becoming uncertain as the energy industry decommissions coal burning power plants as it transitions to renewable energy production. This situation creates a need to identify viable and sustainable alternative supplementary cementitious materials. There are several types of supplementary cementitious materials, such as natural pozzolans, metakaolin, or ground granulated blast-furnace slag, which appear to be potential alternatives to fly ash in concrete. In this research, a locally available natural pozzolan (pumicite) was selected to replace fly ash in concrete. After conducting alkali-silica reaction tests on mortar mixtures, rheological and strength properties, shrinkage, resistance to freezing and thawing, and chloride ion permeability of concrete mixtures containing different amounts of fly ash and natural pozzolan were evaluated. The results showed that pumicite was more effective than fly ash at mitigating the alkali-silica reaction, and a pumicite content of 20% was necessary to mitigate the alkali-silica reaction. Ternary mixtures containing both pumicite and fly ash were the most effective cementitious materials combinations for mitigating the alkali-silica reaction expansion. Additionally, pumicite provided acceptable compressive strength and modulus of rupture values (greater than 4.0 MPa) that exceeded the flexural strengths provided by established mixtures containing only fly ash. Shrinkage and durability factor values for all mixtures were less than 710 μstrain and greater than 75, which are generally considered acceptable. Additionally, all mixtures with acceptable alkali-silica reaction expansions had very low chloride permeability. These results indicate that pumicite can be a reliable alternative for fly ash. Full article

The extended application of device-dependent systems’ vision is growing exponentially, but these systems face challenges in precisely imitating the human perception models established by the device-independent systems of the Commission internationale de l’éclairage (CIE). We previously discussed the theoretical treatment and experimental validation of developing a calibrated integrated sphere imaging system to imitate the visible spectroscopy environment. The RGB polynomial function was derived to obtain a meaningful interpretation of color features. In this study, we dyed three different types of textured materials in the same bath with a yellow reactive dye at incremental concentrations to see how their color difference profiles tested. Three typical cotton textures were dyed with three ultra-RGB remozol reactive dyes and their combinations. The color concentration ranges of 1%, 2%, 3%, and 4% were chosen for each dye, followed by their binary and ternary mixtures. The aim was to verify the fundamental spectral feature mapping in various imaging color spaces and spectral domains. The findings are quite interesting and help us to understand the ground truth behind working in two domains. In addition, the trends of color mixing, CIE color difference, CIExy (chromaticity) color gamut, and RGB gamut and their distinguishing features were verified. Human perception accuracy was also compared in both domains to clarify the influence of texture. These fundamental experiments and observations on human perception and calibrated imaging color space could clarify the expected precision in both domains. Full article

The 1-dithiocarboxy-2-ethoxy-1-(isoquinolin-2-yl)-2-oxoethan-1-ylid (iQTCY) zwitterionic molecule has been studied by computational and spectral means in order to establish some of its structural parameters in the ground electronic state as well as the nature and the strength of its universal and specific interactions with different solvents. The prevalence of the orientation–induction interactions in the diluted solutions of iQTCY in aprotic solvents and the additional specific interactions by hydrogen bonds (HB) in the protic solvents were demonstrated. Three theoretical models were comparatively used to estimate the composition of the first solvation shell of the iQTCY molecule in ternary solutions. The difference between the interaction energies in molecular pairs solute–solvent was computed based on the statistical cell model of ternary solutions of iQTCY in mixtures of water–ethanol and water–methanol. Using the electro-optical parameters computed by the quantum-mechanical technique and the results of the solvatochromic study, the excited state dipole moment of iQTCY was estimated within the limit of the variational method applicable to molecules that show only an absorption electronic spectrum. Full article

In this study, three industrial by-products (ultrafine fly ash, ground granulated blast-furnace slag (ggbs) and circulating fluidized bed co-fired fly ash) were used to produce ternary cementless composites without using alkali activators. The finenesses of ultrafine fly ash, ggbs and co-fired fly ash were 33,800, 5830 and 5130 cm²/g, respectively. The composite material was developed by mixing supplementary cementing materials of different particle sizes and exploiting the high-alkaline properties of the co-fired fly ash to develop a substantial hardening property like cement. The test specimens were made in the form of pastes and the water-to-cementitious-material ratio for the test was fixed at 0.55. The test results show that the flowability of the six different mixtures could be up to 120% and the setting time could be controlled within 24 h. At 60% of the ggbs proportion, the setting time could be held for 8 h. The compressive strength of each proportion reached 7 MPa at 7 days and 14 MPa at 28 days. The water-cured specimens exhibited better strength behavior than the air-cured specimens. Scanning electron microscopy found the main components of strength growth of the specimens to be hydrated reactants of C-A-S-H or ettringite. The results of the XRF analysis show that the specimens responded to higher compressive strengths as the Ca/Si and Ca/Al ratios increased. Full article

Several studies have investigated the properties of alkali-activated materials (AAM), considering it as a substitute of cementitious concrete. However, the studies on alkali-activated self-consolidating concrete (AASCC) are extremely limited. This paper investigated the properties of AASCCs utilizing ground granulated blast furnace slag (GGBFS) as the main precursor. Single, binary, and ternary AASCCs were produced using fly ash Class-F (FA) and silica fumes (SF) as a replacement for GGBFS. The fresh properties including filing ability, passing ability and stability, as well as the hardened properties including unconfined compressive strength, ultrasonic pulse velocity, electrical resistivity, absorption, and sorptivity of the ambient cured one-part AASCC mixtures with different precursor blends were investigated. In addition, the microstructural properties of 90-day AASCC blends were studied by various microscale analysis methods. This paper demonstrated that the higher fraction of sodium carbonate/silicate activators, ranging from 20% to 25%, contributed to delayed reaction kinetics and satisfactory fresh and mechanical properties in all systems due to their nature. Slag replacement with variable SF or FA class-F ratios, instead, could indeed adjust the particle size distribution of the total binder material and improve the fresh concrete characteristics in binary and ternary systems. Finally, the formation of various reaction products and binding gels, i.e., C-(N)A-S-H, was found to have a significant impact on several transport mechanisms, including capillary sorptivity, permeable pores, and bulk electrical resistivity. Full article

Partial cement replacement by low-carbon-impact additions has the potential to reduce CO₂ emissions. The aim of this study is the development of a ternary binder that includes ordinary Portland cement (OPC), ground granulated blast furnace slag (GGBS), and flash-calcined sediment (FCS). To upgrade dredged mineral material into FCS, a new heat treatment, i.e., flash calcination, was used. The used materials were physically, chemically, and mineralogically characterized. The mixture design method was used to optimize the design of the ternary blended binders. A model was developed and validated for the prediction of the 90-day compressive strength for mortars composed of OPC (C), GGBS (S), and FCS (F). Five mixes, reference RM (100% OPC), binary mix (50% OPC and 50% GGBS), and three ternary mixes with FCS rates of 10%, 15%, and 20% were characterized in fresh and hardened states. The results show that the incorporation of FCS reduced the workability of the mixes and increased their densities. Moreover, the initial setting time of the mix was delayed, and the heat of the hydration peak was decreased. The 90-day compressive strengths of the mix containing 10% FCS were higher than those of RM. In conclusion, the use of 10% FCS and 40% GGBS was an efficient substitute for 50% OPC. Full article

The purpose of this research is to study the effects of quarry rock dust (QRD) and steel fibers (SF) inclusion on the fresh, mechanical, and microstructural properties of fly ash (FA) and ground granulated blast furnace slag (SG)-based geopolymer concrete (GPC) exposed to elevated temperatures. Such types of ternary mixes were prepared by blending waste materials from different industries, including QRD, SG, and FA, with alkaline activator solutions. The multiphysical models show that the inclusion of steel fibers and binders can enhance the mechanical properties of GPC. In this study, a total of 18 different mix proportions were designed with different proportions of QRD (0%, 5%, 10%, 15%, and 20%) and steel fibers (0.75% and 1.5%). The slag was replaced by different proportions of QRD in fly ash, and SG-based GPC mixes to study the effect of QRD incorporation. The mechanical properties of specimens, i.e., compressive strength, splitting tensile strength, and flexural strength, were determined by testing cubes, cylinders, and prisms, respectively, at different ages (7, 28, and 56 days). The specimens were also heated up to 800 °C to evaluate the resistance of specimens to elevated temperature in terms of residual compressive strength and weight loss. The test results showed that the mechanical strength of GPC mixes (without steel fibers) increased by 6–11%, with an increase in QRD content up to 15% at the age of 28 days. In contrast, more than 15% of QRD contents resulted in decreasing the mechanical strength properties. Incorporating steel fibers in a fraction of 0.75% by volume increased the compressive, tensile, and flexural strength of GPC mixes by 15%, 23%, and 34%, respectively. However, further addition of steel fibers at 1.5% by volume lowered the mechanical strength properties. The optimal mixture of QRD incorporated FA-SG-based GPC (QFS-GPC) was observed with 15% QRD and 0.75% steel fibers contents considering the performance in workability and mechanical properties. The results also showed that under elevated temperatures up to 800 °C, the weight loss of QFS-GPC specimens persistently increased with a consistent decrease in the residual compressive strength for increasing QRD content and temperature. Furthermore, the microstructure characterization of QRD blended GPC mixes were also carried out by performing scanning electron microscopy (SEM), X-ray diffraction (XRD), and energy dispersive spectroscopy (EDS). Full article

A cement paste or mortar is composed of a mineral skeleton with micron to millimeter-sized grains, surrounded by water filaments. The cohesion or shear resistance in the cement paste and mortar is caused by capillary forces of action. In the case of mortar mixes, there is friction between the particles. Therefore, the mortar mixture shows both friction between particles and cohesion, while the paste shows only cohesion, and the friction between particles is negligible. The property of the cement paste is greatly influenced by the rheological characteristics like cohesion and internal angle friction. It is also interesting that when studying the rheology of fresh concrete, the rheological behavior of cement paste and mortar has direct applicability. In this paper, the rheological characteristics of cement paste and mortar with and without mineral admixtures, that is, fly ash and ground granulated blast-furnace slag (GGBS), were studied. A cement mortar mix with a cement-to-sand ratio of 1:3 was investigated, including fly ash replacement from 10% to 40%, and GGBS from 10% to 70% of the weight of the cement. A suitable blend of fly ash, GGBS, and ordinary Portland cement (OPC) was also selected to determine rheological parameters. For mortar mixtures, the flow table was conducted for workability studies. The flexural and split tensile strength tests were conducted on various mortar mixtures for different curing times. The results indicate that in the presence of a mineral mixture of fly ash and GGBS, the rheological behavior of paste and mortar is similar. Compared with OPC-GGBS-based mixtures, both cement with fly ash and ternary mixtures show less shear resistance or impact resistance. The rheological behavior of the mortar also matches the rheological behavior in the flow table test. Therefore, it is easy to use the vane shear test equipment to conduct cohesion studies to understand the properties of cement paste and mortar using mineral admixtures. The strength results show that the long-term strength of GGBS-based mixtures and ternary mixed mixtures is better than that of fly-ash-based mixtures. For all mixtures, the strength characteristics are greatest at a w/b ratio of 0.6. Full article