Search Results (49)

This study investigates the multi-scale tribo–thermo–viscoelastic performance of a sustainable bio-based FormuLITE epoxy reinforced with single and hybrid carbon nanofillers (0.1 wt.% total loading) under dry sliding up to 50 N. Pin-on-disk tests at 10, 30, and 50 N showed a consistent reduction in contact pressure and wear volume in the order: neat epoxy > 0.1 CNT > 0.1 GNP > 0.1 ND > 0.1 CNT/GNP > 0.1 CNT/ND > 0.1 GNP/ND. At 50 N and 1500 m sliding distance, neat epoxy exhibited a wear volume of 13.43 mm³ and contact pressure of 13.4 N/cm², while the GNP/ND hybrid reduced wear to 4.86 mm³ and contact pressure to 6.2 N/cm², corresponding to reductions of 64% and 54%, respectively. The accelerating wear coefficient decreased from 2.9 × 10⁻⁶ to 8.5 × 10⁻⁷, confirming slower damage accumulation in hybrid systems. Time-dependent contact pressure analysis revealed reduced asymptotic intensity and suppressed mid-cycle pressure spikes, indicating enhanced tribolayer stability. Effective surface hardness increased from 0.18 GPa (neat epoxy) to 0.30 GPa (GNP/ND), while normalized wear decreased from 1.00 to 0.36. Enhanced damping behavior and improved thermal conductivity in hybrid systems promoted stress redistribution and minimized flash-temperature localization. An interfacial energy-partition framework calibrated to experimental wear data quantitatively linked effective driving pressure, tribofilm stabilization, and surface hardness to material removal. The results demonstrate that wear mitigation in sustainable bio-epoxy systems is governed by coupled mechanical, viscoelastic, and thermal energy redistribution, with GNP/ND hybrids providing the most stable tribological interface under severe sliding. The findings contribute to the development of durable and sustainable bio-epoxy composite systems for engineering applications, supporting broader goals of responsible material utilization and sustainable industrial innovation aligned with the United Nations Sustainable Development Goals (SDG 9 and SDG 12). Full article

Gelatin-based hydrogels are promising materials for pharmaceutical and biomedical applications due to their biocompatibility, biodegradability, and tunable gel-forming behavior. However, their thermo-sensitivity and limited processability often restrict their practical use in advanced drug delivery or tissue engineering systems. In this study, low-molecular-weight gelatin (LMWG) was obtained from native gelatin through controlled degradation with hydroxylamine, aiming to enhance processability while maintaining functional amino groups for crosslinking. Hydrogels prepared from both native gelatin and LMWG were crosslinked with genipin, a natural and biocompatible compound, and comprehensively characterized in terms of structural, mechanical, and biological properties. LMWG exhibited superior processability, remaining liquid at room temperature, which facilitates the preparation of different formulations and the potential incorporation of bioactive compounds into the crosslinked hydrogels. Compared with gelatin-genipin hydrogels, LMWG-genipin hydrogels showed higher swelling capacity, slightly increased porosity, and improved flexibility without significant loss of mechanical integrity. Rheological analysis confirmed both hydrogels’ viscoelastic properties with differences in their thermo-sensitive behavior. Cytocompatibility assays using L929 fibroblasts demonstrated low toxicity as well as proliferation of cells seeded on the materials. Overall, the combination of molecular weight modulation and crosslinking by genipin provides a simple and effective strategy to develop gelatin-based hydrogels suitable for pharmaceutical formulations, tissue-engineering scaffolds, and controlled-release systems. Full article

In this paper, synchronous mechanical and optical measurements are proposed using the dual cantilever mode of dynamic mechanical analysis (DMA). It was demonstrated that this mode enables the detection of phase transitions in both the core and cladding materials of polymer optical fibers (POFs), with corresponding changes in optical signal intensity observed across different light wavelengths. In dual cantilever mode DMA, an increase in optical transmission was recorded between the two detected glass transition temperatures. The initial increase in transmission is attributed to cladding softening and the consequent reduction in internal stresses in the POF, while the maximum in optical transmission coincides with the beginning of the phase transition in the core material. To compare and interpret the optical and thermo-mechanical results, Differential scanning calorimetry (DSC) and Fourier transform infrared (FTIR) measurements were carried out on POF pieces, as well as separately on the core and cladding materials. This integrated technique yields quantitative data on a material’s viscoelasticity and light-transmission changes, making it valuable for quality control and for predicting the long-term behavior of advanced POFs in various applications. Full article

This study investigates the processability—via Fused Deposition Modeling (FDM) 3D printing—and mechanical performance of biocomposites based on polylactic acid (PLA), polybutylene succinate (PBS), and their 50/50 wt% blend, each reinforced with hemp shive at 3 and 5 wt%. Blending PLA with PBS represents a straightforward and encouraging strategy to enhance both the printability and mechanical properties of the individual resins, expanding the range of their potential applications. The addition of hemp shive—a by-product of hemp processing—not only enhances the biodegradability of the composites but also improves their thermo-mechanical performance, as well as aligning with circular economy principles. The rheological characterization, performed on all the systems, evidenced that the PLA/PBS blend possesses viscoelastic properties well suited for FDM, enabling smooth extrusion through the nozzle, good shape stability after deposition, and effective interlayer adhesion. Moreover, the constrain effect of hemp shives within the polymer matrix reduced the extrudate swell, a key factor affecting the dimensional accuracy of the printed parts. Optimal processing conditions were identified at a nozzle temperature of 190 °C and a printing speed of 70 mm/s, providing a favorable compromise between print quality, final performances and production efficiency. From a mechanical perspective, the PLA/PBS blend exhibited an 8.6-fold increase in elongation at break compared to neat PLA, and its corresponding composite showed a ductility nearly three times higher than the PLA-based counterpart’s. In conclusion, the findings of this study provide new insights into the interplay between material formulation, rheological behavior and printing conditions, supporting the development of sustainable, hemp-reinforced biocomposites for additive manufacturing applications. Full article

This article analyzes the residual stresses generated during the curing process of thermoset composites. Specifically, a numerical procedure is developed and implemented in Ansys 18.0 to evaluate, at the micromechanical level, the residual stresses in a carbon epoxy composite that undergoes the process of curing. The viscoelastic behavior of the epoxy material is modeled using a formulation recently published by the same authors. It accounts for the concurrent effect of curing and structural relaxation on epoxy’s relaxation times, assuming thermo-rheological and thermo-chemical simplicities. The model validated for the neat epoxy matrix is now tested against the composite application. Various representative volume element (RVE) arrangements and fiber fractions are examined. The proposed procedure can predict the evolution of mechanical properties (apparent stiffness and creep compliance) and the residual stresses that develop in each composite constituent during the cure. It demonstrates that the residual stresses in the matrix are a consistent fraction of an epoxy’s nominal strength and significantly influence the transverse mechanical properties of the composite. Full article

The development of chip manufacturing and advanced packaging technologies has significantly changed redistribution layers (RDLs), leading to shrinking line width/spacing, increasing the number of build-up layers and package size, and introducing organic materials such as polyimide (PI) for dielectrics. The fineness and complexity of structures, combined with the temperature-dependent and viscoelastic properties of organic materials, make it increasingly difficult to predict the thermo-mechanical behavior of wafer-level Cu-PI RDL structures, posing a severe challenge in warpage prediction. This study models and simulates the thermo-mechanical response during the manufacturing process of Cu-PI RDL at the wafer level. A cross-scale wafer-level equivalent model was constructed using a two-level partitioning method, while the PI material properties were extracted via inverse fitting based on thermal warpage measurements. The warpage prediction results were compared against experimental data using the maximum warpage as the indicator to validate the extracted PI properties, yielding errors under less than 10% at typical process temperatures. The contribution of RDL build-up, wafer backgrinding, chemical mechanical polishing (CMP), and through-silicon via (TSV)/through-glass via (TGV) interposers to the warpage was also analyzed through simulation, providing insight for process risk evaluation. Finally, an artificial neural network was developed to correlate the copper ratios of four RDLs with the wafer warpages for a specific process scenario, demonstrating the potential for wafer-level warpage control through copper ratio regulation in RDLs. Full article

The production of one-piece composite hollow profiles with undercuts presents significant challenges to conventional mold concepts. Mandrels made of thermoplastic shape-memory polymers could facilitate demolding and reduce tooling costs. To design molds in a commercial environment, it is critical to determine their behavior using off-the-shelf Finite Element Analysis (FEA) software. This paper investigates all of the necessary steps, from the material model generation, its implementation in commercial FEA software, to the simulation of shape-memory test specimens under unidirectional tensile loading with off-the-shelf FEA modules. The material investigated is PA6. Differential Scanning Calorimetry (DSC) is used to determine the glass transition, crystallization and melting temperatures of the material. The Dynamic Mechanical Analysis (DMA) is then used to determine the elastic modulus versus temperature and frequency. A viscoelastic material model is derived from DMA data. Parameters necessary for the implementation are derived by using fully open-source Python scripts. A unidirectional shape-memory tensile test simulation is performed and compared with the experimental data from a thermo-mechanical shape-memory test. The applied methods allow for the generation and implementation of a viscoelastic material model in commercial FEA software. The simulation shows good results in comparison with the thermo-mechanical shape-memory test. In conclusion, the straightforward “from material to solution” path presented allows us to model and simulate the shape memory behavior of viscoelastic polymers. Full article

Polyamide 6 (PA6) film as a typical viscoelastic material, satisfies the time–temperature superposition (TTS), and demonstrates obvious dynamic strain amplitude and frequency correlation under dynamic load. The investigation of the dynamic mechanical behavior of PA6 film is essential to ensure the safety of these materials in practical applications. In addition, dynamic mechanical property testing under conventional experimental conditions generally focuses on the short-term mechanical performance of materials. Therefore, the dynamic viscoelasticity of PA6 film was tested using a dynamic thermo-mechanical analyzer (DMA) in this study, and the complex modulus master curve was constructed based on time–temperature superposition (TTS) to realize the accelerated characterization of long-term mechanical properties. Furthermore, according to experimentally obtained asymmetric characteristics of the Cole–Cole diagram and the loss modulus master curve of the PA6 film, the parameter distribution of the fractional Zener model and the modified fractional Zener model were compared, and the asymmetric dynamic viscoelastic response of PA6 film under different conditions was systematically investigated using these models. The results indicate that the modified fractional Zener model can truly describe the dynamic asymmetric characteristics of PA6 film, verify the feasibility and advantages of the modified fractional rheological model, and provide some theoretical guidance for exploring the tensile rheological mechanism of PA6 film. Full article

The pH- and thermo-responsive behavior of polymeric hydrogels $\left({\mathrm{M}}_{\mathrm{C}}-\mathrm{c}\mathrm{o}-{\mathrm{M}}_{\mathrm{A}}\right)$ have been studied in detail using dynamic light scattering $\left(\mathrm{D}\mathrm{L}\mathrm{S}\right)$, scanning electron microscopy$\left(\mathrm{S}\mathrm{E}\mathrm{M}\right)$, nuclear magnetic resonance (¹H NMR) and rheology to evaluate the conformational changes, swelling–shrinkage, stability, the ability to flow and the diffusion process of nanoparticles at several temperatures. Furthermore, polymeric systems functionalized with acrylic acid $\left({\mathrm{M}}_{\mathrm{C}}\right)$ and acrylamide $\left({\mathrm{M}}_{\mathrm{A}}\right)$ were subjected to a titration process with a calcium chloride $\left({\mathrm{C}\mathrm{a}\mathrm{C}\mathrm{l}}_2\right)$ solution to analyze its effect on the average particle diameter$\left({\mathrm{D}}_{\mathrm{z}}\right)$, polymer structure and the intra- and intermolecular interactions in order to provide a responsive polymer network that can be used as a possible nanocarrier for drug delivery with several benefits. The results confirmed that the structural changes in the sensitive hydrogels are highly dependent on the corresponding critical solution temperature $\left(\mathrm{C}\mathrm{S}\mathrm{T}\right)$ of the carboxylic (–COOH) and amide (–CONH₂) functional groups and the influence of calcium ions $\left({\mathrm{C}\mathrm{a}}^{2+}\right)$ on the formation or breaking of hydrogen bonds, as well as the decrease in electrostatic repulsions generated between the polymer chains contributing to a particle agglomeration phenomenon. The temperature leads to a re-arrangement of the polymer chains, affecting the viscoelastic properties of the hydrogels. In addition, the diffusion coefficients $\left(D\right)$ of nanoparticles were evaluated, showing a closeness among with the morphology, shape, size and temperature, resulting in slower diffusions for larger particles size and, conversely, the diffusion in the medium increasing as the polymer size is reduced. Therefore, the hydrogels exhibited a remarkable response to pH and temperature variations in the environment. During this research, the functionality and behavior of the polymeric nanoparticles were observed under different analysis conditions, which revealed notable structural changes and further demonstrated the nanoparticles promising high potential for drug delivery applications. Hence, these results have sparked significant interest in various scientific, industrial and technological fields. Full article

This paper analyzes the effect of crosslinking reactions on a thermoset polymer’s viscoelastic properties. In particular, a numerical model to predict the evolution of epoxy’s mechanical properties during the curing process is proposed and implemented in an Ansys APDL environment. A linear viscoelastic behavior is assumed, and the scaling of viscoelastic properties in terms of the temperature and degree of conversion is modeled using a modified version of the TNM (Tool–Narayanaswamy–Mohynian) model. The effects of the degree of conversion and structural relaxation on epoxy’s relaxation times are simultaneously examined for the first time. This formulation is based on the thermo-rheological and chemo-rheological simplicities hypothesis and can predict the evolution of epoxy’s relaxation phenomena. The thermal–kinetic reactions of curing are implemented in a homemade routine written in APDL language, and the structural module of Ansys is used to predict the polymer’s creep and stress relaxation curves at different temperatures and degrees of conversion. Full article

Five varieties of vegetable oil underwent oleogelation with two types of wax as follows: beeswax (BW) and rice bran wax (RW). The oleogels were analyzed for their physicochemical, thermal, and textural characteristics. The oleogels were used in the bun dough recipe at a percentage level of 5%, and the textural and rheological properties of the oleogel doughs were analyzed using dynamic and empirical rheology devices such as the Haake rheometer, the Rheofermentometer, and Mixolab. The thermal properties of beeswax oleogels showed a melting peak at a lower temperature for all the oils used compared with that of the oleogels containing rice bran wax. Texturally, for both waxes, as the percentage of wax increased, the firmness of the oleogels increased proportionally, which indicates better technological characteristics for the food industry. The effect of the addition of oleogels on the viscoelastic properties of the dough was measured as a function of temperature. All dough samples showed higher values for G′ (storage modulus) than those of G″ (loss modulus) in the temperature range of 20–90 °C, suggesting a solid, elastic-like behavior of all dough samples with the addition of oleogels. The influence of the beeswax and rice bran oleogels based on different types of vegetable oils on the thermo-mechanical properties of wheat flour dough indicated that the addition of oleogels in dough recipes generally led to higher dough stability and lower values for the dough development time and those related to the dough’s starch characteristics. Therefore, the addition of oleogels in dough recipes inhibits the starch gelatinization process and increases the shelf life of bakery products. Full article

The thermoforming process is commonly used in industry for the manufacturing of lightweight, thin-walled products from a pre-extruded polymer sheet. Many simulations have been developed to simulate the process and optimize it with computer tools. The development of testing machines has simplified the simulation of this type of process, allowing researchers to characterize the behavior of the material at different temperatures and for large deformation to be closer to the real conditions of the process. This paper presents the results of a study on the modeling of the thermoforming process for an industrial demonstrator made from a high-impact polystyrene (HIPS) polymer. The HIPS shows a mechanical behavior that depends on the temperature and strain rate. In such conditions, a thermo-hyper-viscoelastic constitutive model is used to replicate the thermoforming process of the industrial demonstrator using ABAQUS/Explicit. Its behavior is determined via various experimental tests: uniaxial tensile tests at different temperatures and strain rates and Dynamic Mechanical Analysis (DMA). A comparison between the numerical and experimental results is carried out for the evolution of film thickness. The paper concludes with a discussion of possible improvements to be considered for future simulations of the thermoforming process using Abaqus, which presents complex challenges in terms of contact and material modeling. Full article

Alkaline sodium hydroxide/sodium silicate-activating high-purity metakaolin geopolymerization is described in terms of metakaolin deconstruction in tetrahedral hydrate silicate [O[Si(OH)₃]]⁻ and aluminate [Al(OH)₄]⁻ ionic precursors followed by their reassembling in linear and branched sialates monomers that randomly copolymerize into an irregular crosslinked aluminosilicate network. The novelty of the approach resides in the concurrent thermo-calorimetric (differential scanning calorimetry, DSC) and rheological (dynamic mechanical analysis, DMA) characterizations of the liquid slurry during the transformation into a gel and a structural glassy solid. Tests were run either in temperature scan (1 °C/min) or isothermal (20 °C, 30 °C, 40 °C) cure conditions. A Gaussian functions deconvolution method has been applied to the DSC multi-peak thermograms to separate the kinetic contributions of the oligomer’s concurrent reactions. DSC thermograms of all tested materials are well-fitted by a combination of three overlapping Gaussian curves that are associated with the initial linear low-molecular-weight (Mw) oligomers (P1) formation, oligomers branching into alumina-rich and silica-rich gels (P2), and inter- and intra-molecular crosslinking (P3). The loss factor has been used to define viscoelastic behavioral zones for each DMA rheo-thermogram operated in the same DSC thermal conditions. Macromolecular evolution and viscoelastic properties have been obtained by pairing the deconvoluted DSC thermograms with the viscoelastic behavioral zones of the DMA rheo-thermograms. Two main chemorheological behaviors have been identified relative to pre- and post-gelation separation of the viscoelastic liquid from the viscoelastic solid. Each comprises three behavioral zones, accounting for the concurrently occurring linear and branching oligomerization, aluminate-rich and silica-rich gel nucleations, crosslinking, and vitrification. A “rubbery plateau” in the loss factor path, observed for all the testing conditions, identifies a large behavioral transition zone dividing the incipient gelling liquid slurry from the material hard setting and vitrification. Full article

High-performance properties of interpenetration polymer network (IPN) hydrogels, based on physically crosslinked chitosan (CS) and chemically crosslinked poly(N-isopropylacrylamide) (PNiPAM), were successfully developed. The IPN of CS/PNiPAM is proposed to overcome the limited mechanical properties of the single CS network. In this study, the viscoelastic behaviors of prepared materials in both solution and gel states were extensively examined, considering the UV exposure time and crosslinker concentration as key factors. The effect of these factors on gel formation, hydrogel structures, thermal stabilities of networks, and HeLa cell adhesion were studied sequentially. The sol–gel transition was effectively demonstrated through the scaling law, which agrees well with Winter and Chambon’s theory. By subjecting the CS hydrogel to the process operation in an ethanol solution, its properties can be significantly enhanced with increased crosslinker concentration, including the shear modulus, crosslinking degree, gel strength, and thermal stability in its swollen state. The IPN samples exhibit a smooth and dense surface with irregular pores, allowing for much water absorption. The HeLa cells were adhered to and killed using the CS surface cationic charges and then released through hydrolysis by utilizing the hydrophilic/hydrophobic switchable property or thermo-reversible gelation of the PNiPAM network. The results demonstrated that IPN is a highly attractive candidate for anti-fouling materials. Full article

This article considers the deformation behavior of Panda optical fiber using different models of material behavior for the tasks of predicting residual stresses after drawing when cooling from 2000 °C to room temperature (23 °C) and indenting the fiber into an aluminum half-space at different parameters. These studies were conducted for single- and double-layer protective coatings (PCs), at different values of external load and thickness of single-layer PC. This paper determined the fields of residual stresses in the fiber formed during the drawing process. They are taken into account in modeling the fiber performance in the further process of this research. This article investigated two variants of PC behavior. The influence of behavior models and the number of covering layers on the deformation of the “fiber-half-space” system was analyzed. This paper establishes qualitative and quantitative regularities of the influence of the external load magnitude and relaxation properties of PCs on the deformation and optical characteristics of Panda optical fiber. Full article