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Search Results (1,847)

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25 pages, 9748 KB  
Article
Physical Drivers of Salinity in a Southern Baltic Coastal Lagoon: A Selective Modeling Approach
by Weronika Sowińska, Aleksandra Dudkowska, Maciej Matciak, Wojciech Brodziński and Marta Małgorzata Misiewicz
Water 2025, 17(17), 2630; https://doi.org/10.3390/w17172630 - 5 Sep 2025
Abstract
Coastal lagoons provide vital ecological functions, supporting diverse flora and fauna while being highly sensitive to environmental changes. In the southern Baltic Sea, the Puck Lagoon is a hydrologically distinct subregion of the Gulf of Gdańsk characterized by variable exchange of water with [...] Read more.
Coastal lagoons provide vital ecological functions, supporting diverse flora and fauna while being highly sensitive to environmental changes. In the southern Baltic Sea, the Puck Lagoon is a hydrologically distinct subregion of the Gulf of Gdańsk characterized by variable exchange of water with the outer bay and substantial freshwater inflows. Its benthic communities are particularly sensitive to salinity, yet the processes shaping this parameter remain insufficiently understood. In situ measurements in summer 2020 revealed relatively high salinity in the lagoon (up to 7.7 PSU) compared to the adjacent outer bay (7.2–7.4 PSU), with localized reductions near the Kuźnica Passage and the Reda River mouth. As a first step toward explaining the hydrodynamic processes responsible for these anomalies, we applied a high-resolution, two-dimensional model focused on three fundamental physical drivers: river inflows, open-boundary exchange, and wind forcing. These processes represent the primary controls on salinity in shallow lagoons and provide a basis for evaluating additional mechanisms. The model reproduced observed patterns with a mean absolute error of 0.15 PSU, confirming that this selective framework captures the key features of salinity variability and establishes a baseline for future three-dimensional modeling that will incorporate further processes such as vertical mixing, precipitation, and evaporation. Full article
(This article belongs to the Special Issue Application of Numerical Modeling in Estuarine and Coastal Dynamics)
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20 pages, 17025 KB  
Article
SODE-Net: A Slender Rotating Object Detection Network Based on Spatial Orthogonality and Decoupled Encoding
by Xiaozhi Yu, Wei Xiang, Lu Yu, Kang Han and Yuan Yang
Remote Sens. 2025, 17(17), 3042; https://doi.org/10.3390/rs17173042 - 1 Sep 2025
Viewed by 247
Abstract
Remote sensing objects often exhibit significant scale variations, high aspect ratios, and diverse orientations. The anisotropic spatial distribution of such objects’ features leads to the conflict between feature representation and boundary regression caused by the coupling of different attribute parameters: previous detection methods [...] Read more.
Remote sensing objects often exhibit significant scale variations, high aspect ratios, and diverse orientations. The anisotropic spatial distribution of such objects’ features leads to the conflict between feature representation and boundary regression caused by the coupling of different attribute parameters: previous detection methods based on square-kernel convolution lack the overall perception of large-scale or slender objects due to the limited receptive field; if the receptive field is simply expanded, although more context information can be captured to help object perception, a large amount of background noise will be introduced, resulting in inaccurate feature extraction of remote sensing objects. Additionally, the extracted features face issues of feature conflict and discontinuous loss during parameter regression. Existing methods often neglect the holistic optimization of these aspects. To address these challenges, this paper proposes SODE-Net as a systematic solution. Specifically, we first design a multi-scale fusion and spatially orthogonal convolution (MSSO) module in the backbone network. Its multiple shapes of receptive fields can naturally capture the long-range dependence of the object without introducing too much background noise, thereby extracting more accurate target features. Secondly, we design a multi-level decoupled detection head, which decouples target classification, bounding-box position regression and bounding-box angle regression into three subtasks, effectively avoiding the coupling problem in parameter regression. At the same time, the phase-continuous encoding module is used in the angle regression branch, which converts the periodic angle value into a continuous cosine value, thus ensuring the stability of the loss value. Extensive experiments demonstrate that, compared to existing detection networks, our method achieves superior performance on four widely used remote sensing object datasets: DOTAv1.0, HRSC2016, UCAS-AOD, and DIOR-R. Full article
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34 pages, 6658 KB  
Article
Computational Method for Dynamic Analysis of Multibody Systems with Deformable Elements
by Sorin Dumitru, Nicolae Dumitru, Cristian Copilusi and Adrian Sorin Rosca
Mathematics 2025, 13(17), 2797; https://doi.org/10.3390/math13172797 - 31 Aug 2025
Viewed by 208
Abstract
The dynamics of mechanical systems with fast motions and dynamic loads are strongly influenced by the deformability of kinematic elements. The finite element method and the superposition of rigid body motion with deformable body motion allow us to determine a new structure for [...] Read more.
The dynamics of mechanical systems with fast motions and dynamic loads are strongly influenced by the deformability of kinematic elements. The finite element method and the superposition of rigid body motion with deformable body motion allow us to determine a new structure for the matrices that define the mechanical system equations of motion. Meshing the kinematic elements into finite elements causes the unknowns of the problem to no longer be displacement functions but rather nodal displacements. These displacements are considered as a linear combination of modal shapes and modal coordinates. This method is applied to a drive mechanism of an internal combustion engine with three pistons mounted in line. The system is driven by the pressure exerted by the gas on the piston head, which was experimentally determined. The longitudinal and transversal deformations of the connecting rod are determined, including the nodal displacements. These results were verified through virtual prototyping on the 3D model, using multibody system theory and the finite element method. The recorded differences are mainly explained by the type, size, and shape of the used finite elements. Experimental analysis allows us to determine the connecting rod kinematic and dynamic parameters as functions of time and frequency variation. The developed method is flexible and can be easily adapted to systems with fast motions in which, during operation, impact forces appear in joints for various reasons. Full article
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17 pages, 16767 KB  
Article
AeroLight: A Lightweight Architecture with Dynamic Feature Fusion for High-Fidelity Small-Target Detection in Aerial Imagery
by Hao Qiu, Xiaoyan Meng, Yunjie Zhao, Liang Yu and Shuai Yin
Sensors 2025, 25(17), 5369; https://doi.org/10.3390/s25175369 - 30 Aug 2025
Viewed by 434
Abstract
Small-target detection in Unmanned Aerial Vehicle (UAV) aerial images remains a significant and unresolved challenge in aerial image analysis, hampered by low target resolution, dense object clustering, and complex, cluttered backgrounds. In order to cope with these problems, we present AeroLight, a novel [...] Read more.
Small-target detection in Unmanned Aerial Vehicle (UAV) aerial images remains a significant and unresolved challenge in aerial image analysis, hampered by low target resolution, dense object clustering, and complex, cluttered backgrounds. In order to cope with these problems, we present AeroLight, a novel and efficient detection architecture that achieves high-fidelity performance in resource-constrained environments. AeroLight is built upon three key innovations. First, we have optimized the feature pyramid at the architectural level by integrating a high-resolution head specifically designed for minute object detection. This design enhances sensitivity to fine-grained spatial details while streamlining redundant and computationally expensive network layers. Second, a Dynamic Feature Fusion (DFF) module is proposed to adaptively recalibrate and merge multi-scale feature maps, mitigating information loss during integration and strengthening object representation across diverse scales. Finally, we enhance the localization precision of irregular-shaped objects by refining bounding box regression using a Shape-IoU loss function. AeroLight is shown to improve mAP50 and mAP50-95 by 7.5% and 3.3%, respectively, on the VisDrone2019 dataset, while reducing the parameter count by 28.8% when compared with the baseline model. Further validation on the RSOD dataset and Huaxing Farm Drone dataset confirms its superior performance and generalization capabilities. AeroLight provides a powerful and efficient solution for real-world UAV applications, setting a new standard for lightweight, high-precision object recognition in aerial imaging scenarios. Full article
(This article belongs to the Section Remote Sensors)
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14 pages, 6847 KB  
Article
Effects of Geometric Parameters on Mixing Efficiency and Optimization in Variable Cross Section Microchannels
by Lijun Yang, Yu Hang, Renjie Liu, Zongan Li and Ye Wu
Micromachines 2025, 16(9), 1001; https://doi.org/10.3390/mi16091001 - 29 Aug 2025
Viewed by 203
Abstract
Micromixers are important devices used in many fields for various applications which provide high mixing efficiencies and reduce the amount of reagents and samples. In addition, effective premixing of reactants is essential for obtaining high reaction rates. In order to further improve the [...] Read more.
Micromixers are important devices used in many fields for various applications which provide high mixing efficiencies and reduce the amount of reagents and samples. In addition, effective premixing of reactants is essential for obtaining high reaction rates. In order to further improve the mixing performance, three-dimensional numerical simulations and optimizations of the flow and mixing characteristics within a variable cross section T-shaped micromixer were carried out. The effects of the geometric parameters containing channel diameter, channel shape, channel contraction and expansion ratio, and number of expansion units on the mixing were investigated with the evaluation criteria of mixing index and performance index. The optimized geometric parameters of the channel were a diameter of 0.2 mm, the shape of Sem channel, an expansion ratio of 1:3, and a number of expansion units of 7, respectively. It can be showed that the mixing efficiency of the optimized micromixer was greatly improved, and the mixing index at different velocities could reach up to more than 0.98. Full article
(This article belongs to the Collection Micromixers: Analysis, Design and Fabrication)
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17 pages, 5136 KB  
Article
Laser Welding of Metal–Polymer–Metal Composites: Enhancing Energy Control
by Serguei P. Murzin and Heinz Palkowski
Processes 2025, 13(9), 2774; https://doi.org/10.3390/pr13092774 - 29 Aug 2025
Viewed by 258
Abstract
This study investigates two-sided pulsed-periodic laser welding of three-layer metal–polymer–metal (MPM) composite sheets composed of galvanized dual-phase steel (DPK 30/50+ZE) as outer layers and a polypropylene–polyethylene (PP–PE) core. Welding was performed using a Rofin StarWeld Performance pulsed Nd:YAG laser with controlled parameters: pulse [...] Read more.
This study investigates two-sided pulsed-periodic laser welding of three-layer metal–polymer–metal (MPM) composite sheets composed of galvanized dual-phase steel (DPK 30/50+ZE) as outer layers and a polypropylene–polyethylene (PP–PE) core. Welding was performed using a Rofin StarWeld Performance pulsed Nd:YAG laser with controlled parameters: pulse energy (30–32 J), duration (6–8 ms), and frequency (up to 1 Hz). High-quality welds were achieved with penetration depths reaching 70% of the outer metal layer thickness and minimal defects. Microscopic analysis revealed distinct fusion and heat-affected zones (HAZ) with no evidence of cracks or porosity, indicating stable thermal conditions. Mechanical testing showed that the welded joints attained a tensile strength of approximately 470 MPa, about 80% of the ultimate tensile strength of the base metal, with an average elongation of 0.6 mm. These results confirm the structural integrity of the joints. The observed weld morphology and microstructural features suggest that thermal conditions during welding significantly affect joint quality and HAZ formation. The study demonstrates that strong, defect-free joints can be produced using basic beam-shaping optics and outlines a pathway for further improvement through the integration of diffractive optical elements (DOEs) to enhance spatial-energy control in multilayer structures. Full article
(This article belongs to the Special Issue Progress in Laser-Assisted Manufacturing and Materials Processing)
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24 pages, 4427 KB  
Article
Three-Dimensional Convolutional Neural Networks (3D-CNN) in the Classification of Varieties and Quality Assessment of Soybean Seeds (Glycine max L. Merrill)
by Piotr Rybacki, Kiril Bahcevandziev, Diego Jarquin, Ireneusz Kowalik, Andrzej Osuch, Ewa Osuch and Janetta Niemann
Agronomy 2025, 15(9), 2074; https://doi.org/10.3390/agronomy15092074 - 28 Aug 2025
Viewed by 377
Abstract
The precise identification, classification, sorting, and rapid and accurate quality assessment of soybean seeds are extremely important in terms of the continuity of agricultural production, varietal purity, seed processing, protein extraction, and food safety. Currently, commonly used methods for the identification and quality [...] Read more.
The precise identification, classification, sorting, and rapid and accurate quality assessment of soybean seeds are extremely important in terms of the continuity of agricultural production, varietal purity, seed processing, protein extraction, and food safety. Currently, commonly used methods for the identification and quality assessment of soybean seeds include morphological analysis, chemical analysis, protein electrophoresis, liquid chromatography, spectral analysis, and image analysis. The use of image analysis and artificial intelligence is the aim of the presented research, in which a method for the automatic classification of soybean varieties, the assessment of the degree of damage, and the identification of geometric features of soybean seeds based on numerical models obtained using a 3D scanner has been proposed. Unlike traditional two-dimensional images, which only represent height and width, 3D imaging adds a third dimension, allowing for a more realistic representation of the shape of the seeds. The research was conducted on soybean seeds with a moisture content of 13%, and the seeds were stored in a room with a temperature of 20–23 °C and air humidity of 60%. Individual soybean seeds were scanned to create 3D models, allowing for the measurement of their geometric parameters, assessment of texture, evaluation of damage, and identification of characteristic varietal features. The developed 3D-CNN network model comprised an architecture consisting of an input layer, three hidden layers, and one output layer with a single neuron. The aim of the conducted research is to design a new, three-dimensional 3D-CNN architecture, the main task of which is the classification of soybean seeds. For the purposes of network analysis and testing, 22 input criteria were defined, with a hierarchy of their importance. The training, testing, and validation database of the SB3D-NET network consisted of 3D models obtained as a result of scanning individual soybean seeds, 100 for each variety. The accuracy of the training process of the proposed SB3D-NET model for the qualitative classification of 3D models of soybean seeds, based on the adopted criteria, was 95.54%, and the accuracy of its validation was 90.74%. The relative loss value during the training process of the SB3D-NET model was 18.53%, and during its validation process, it was 37.76%. The proposed SB3D-NET neural network model for all twenty-two criteria achieves values of global error (GE) of prediction and classification of seeds at the level of 0.0992. Full article
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27 pages, 1880 KB  
Article
Optimal Choice of the Shape Parameter for the Radial Basis Functions Method in One-Dimensional Parabolic Inverse Problems
by Sanduni Wasana and Upeksha Perera
Algorithms 2025, 18(9), 539; https://doi.org/10.3390/a18090539 - 25 Aug 2025
Viewed by 294
Abstract
Inverse problems have numerous important applications in science, engineering, medicine, and other disciplines. In this study, we present a numerical solution for a one-dimensional parabolic inverse problem with energy overspecification at a fixed spatial point, using the radial basis function (RBF) method. The [...] Read more.
Inverse problems have numerous important applications in science, engineering, medicine, and other disciplines. In this study, we present a numerical solution for a one-dimensional parabolic inverse problem with energy overspecification at a fixed spatial point, using the radial basis function (RBF) method. The collocation matrix arising in RBF-based approaches is typically highly ill-conditioned, and the method’s performance is strongly influenced by the choice of the radial basis function and its shape parameter. Unlike previous studies that focused primarily on Gaussian radial basis functions, this work investigates and compares the performance of three RBF types—Gaussian (GRBF), Multiquadrics (MQRBF), and Inverse Multiquadrics (IMQRBF). By transforming the inverse problem into an equivalent direct problem, we apply the RBF collocation method in both space and time. Numerical experiments on two test problems with known analytical solutions are conducted to evaluate the approximation error, optimal shape parameters, and matrix conditioning. Results indicate that both MQRBF and IMQRBF generally provide better accuracy than GRBF. Furthermore, IMQRBF enhances numerical stability due to its lower condition number, making it a more robust choice for solving ill-posed inverse problems where both stability and accuracy are critical. Full article
(This article belongs to the Section Analysis of Algorithms and Complexity Theory)
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25 pages, 5006 KB  
Article
Incorporating Finite Particle Number and Heat-Temperature Differences in the Maxwell–Boltzmann Speed Distribution
by Everett M. Criss and Anne M. Hofmeister
Foundations 2025, 5(3), 29; https://doi.org/10.3390/foundations5030029 - 25 Aug 2025
Viewed by 332
Abstract
The often used analytical representation of the Maxwell–Boltzmann classical speed distribution function (F) for elastic, indivisible particles assumes an infinite limit for the speed. Consequently, volume and the number of particles (n) extend to infinity: Both infinities contradict assumptions [...] Read more.
The often used analytical representation of the Maxwell–Boltzmann classical speed distribution function (F) for elastic, indivisible particles assumes an infinite limit for the speed. Consequently, volume and the number of particles (n) extend to infinity: Both infinities contradict assumptions underlying this non-relativistic formulation. Finite average kinetic energy and temperature (T) result from normalization of F removing n: However, total energy (i.e., heat of the collection) remains infinite because n is infinite. This problem persists in recent adaptations. To better address real (finite) systems, wherein T depends on heat, we generalize this one-parameter distribution (F, cast in energy) by proposing a two-parameter gamma distribution function (F*) in energy which reduces to F at large n. Its expectation value of kT (k = Boltzmann’s constant) replicates F, whereas the shape factor depends on n and affects the averages, as expected for finite systems. We validate F* via a first-principle, molecular dynamics numerical model of energy and momentum conserving collisions for 26, 182, and 728 particles in three-dimensional physical space. Dimensionless calculations provide generally applicable results; a total of 107 collisions suffice to represent an equilibrated collection. Our numerical results show that individual momentum conserving collisions in three-dimensions provide symmetrical speed distributions in all Cartesian directions. Thus, momentum and energy conserving collisions are the physical cause for equipartitioning of energy: Validity of this theorem for other systems depends on their specific motions. Our numerical results set upper limits on kinetic energy of individual particles; restrict the n particles to some finite volume; and lead to a formula in terms of n for conserving total energy when utilizing F* for convenience. Implications of our findings on matter under extreme conditions are briefly discussed. Full article
(This article belongs to the Section Physical Sciences)
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13 pages, 821 KB  
Article
Associations Between Paternal Body Mass Index and Neurodevelopmental–Physical Outcomes in Small-for-Gestational-Age Children
by Yimin Zhang, Shuming Shao, Jiong Qin, Jie Liu, Guoli Liu, Zheng Liu and Xiaorui Zhang
Diagnostics 2025, 15(17), 2133; https://doi.org/10.3390/diagnostics15172133 - 24 Aug 2025
Viewed by 335
Abstract
Objective: This study investigated the association between paternal preconception paternal body mass index (BMI) categories and physical/neurodevelopmental outcomes in Chinese small-for-gestational-age (SGA) children. Methods: A prospective cohort study enrolled 412 singleton SGA infants born at Peking University People’s Hospital in 2020–2022. Fathers [...] Read more.
Objective: This study investigated the association between paternal preconception paternal body mass index (BMI) categories and physical/neurodevelopmental outcomes in Chinese small-for-gestational-age (SGA) children. Methods: A prospective cohort study enrolled 412 singleton SGA infants born at Peking University People’s Hospital in 2020–2022. Fathers were stratified into underweight, normal-weight, overweight, and obese groups. Follow-up assessments at 24–36 months evaluated growth parameters weight, height, BMI Z-scores and neurodevelopment using the Ages and Stages Questionnaire-3 (ASQ-3) and ASQ: Social–Emotional (ASQ:SE). Multivariable regression was adjusted for paternal covariates. Results: In SGA offspring, paternal underweight correlated with lower birth weights vs. normal/obese paternal BMI and the highest severe SGA rates. Prospective monitoring identified elevated BMI Z-scores (ΔZ = +0.40) and 8.7-fold heightened obesity risk in the paternal obesity group versus normal-weight counterparts. Neurodevelopmental evaluations demonstrated gross motor impairments in both underweight (ΔZ = −0.22) and obese paternal subgroups (ΔZ = −0.25) compared with the normal-weight group, with the obesity cohort additionally exhibiting problem-solving deficiencies (ΔZ = −0.19). The paternal obesity group manifested three-fold greater likelihood of social–emotional delays than the normal-weight group. The underweight and obese paternal groups showed 3.46-fold and 2.73-fold higher probabilities of gross motor deficits, respectively, while obesity was linked to 3.27-fold elevated problem-solving impairment risk-all comparisons versus normal paternal BMI. Overweight status showed no significant links to growth or neurodevelopmental outcomes. Normal-weight fathers had lower risks of obesity and neurodevelopmental issues. Conclusions: This study revealed U-shaped paternal BMI–neurodevelopment links in SGA offspring. Paternal obesity raised offspring obesity/neurodevelopmental risks, while underweight linked to severe SGA and motor deficits, highlighting paternal weight optimization’s modifiable role. Full article
(This article belongs to the Section Clinical Diagnosis and Prognosis)
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21 pages, 778 KB  
Article
Dynamical Systems Analysis of Timelike Geodesics in a Lorentz-Violating Black Hole Spacetime
by Aqeela Razzaq, Jianwen Liu and Fabao Gao
Universe 2025, 11(9), 283; https://doi.org/10.3390/universe11090283 - 23 Aug 2025
Viewed by 235
Abstract
This paper investigates the global dynamics of timelike geodesics of a spherically symmetric black hole under Lorentz-violating effects governed by parameters λ (scaling exponent) and Υ (Lorentz violation strength). By employing dynamical system techniques, including Poincaré compactification and blow-up methods, we systematically explore [...] Read more.
This paper investigates the global dynamics of timelike geodesics of a spherically symmetric black hole under Lorentz-violating effects governed by parameters λ (scaling exponent) and Υ (Lorentz violation strength). By employing dynamical system techniques, including Poincaré compactification and blow-up methods, we systematically explore finite and infinite equilibrium states of the system derived from a black hole solution with power-law corrections to the Schwarzschild metric. For varying λ (ranging from −2 to 2) and fixed Υ values, we classify the nature of equilibrium states (saddle, center, and node) and analyze their stability. Key findings reveal that the number of equilibrium states increases as λ decreases: two states for λ=2, three for λ=1, four for λ=2/3, and additional configurations for λ=2. The phase plane diagrams and global dynamics demonstrate distinct topological structures, including attractors at infinity and multi-horizon black hole solutions. Furthermore, degenerate equilibrium states at infinity are resolved through directional blow-ups, elucidating their non-hyperbolic behavior. This study highlights the critical role of Lorentz-violating parameters in shaping the stability and long-term evolution of timelike geodesics, offering new insights into modified black hole physics and spacetime dynamics. Full article
(This article belongs to the Section Cosmology)
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33 pages, 6102 KB  
Article
Molded Part Warpage Optimization Using Inverse Contouring Method
by Damir Godec, Filip Panđa, Mislav Tujmer and Katarina Monkova
Polymers 2025, 17(17), 2278; https://doi.org/10.3390/polym17172278 - 22 Aug 2025
Viewed by 660
Abstract
Warpage is among the most prevalent defects affecting injection molded parts. In this study, we aimed to develop methods to minimize warpage through mold design. Common strategies include matching the cavity geometry to the intended shape of the part, adjusting cavity dimensions to [...] Read more.
Warpage is among the most prevalent defects affecting injection molded parts. In this study, we aimed to develop methods to minimize warpage through mold design. Common strategies include matching the cavity geometry to the intended shape of the part, adjusting cavity dimensions to offset material shrinkage, and optimizing the cooling system and critical injection molding parameters. These optimization methods can offer significant improvements, but recently introduced methods that optimize the molded part and mold cavity shape result in higher levels of warpage reduction. In these methods, optimization of the shape of the molded part is achieved by shaping it in the opposite direction of warpage—a method known as inverse contouring. Inverse contouring of molded parts is a design technique in which mold cavities are intentionally modified to incorporate compensatory geometric deviations in regions anticipated to exhibit significant warpage. The final result after molded part ejection and warpage is a significant reduction in deviations between the warped and reference molded part geometries. In this study, a two-step approach for minimizing warpage was used: the first step was optimizing the most significant injection molding parameters, and the second was inverse contouring. In the first step, Response Surface Methodology (RSM) and Autodesk Moldflow Insight 2023 simulations were used to optimize molded part warpage based on three processing parameters: melt temperature, target mold temperature, and coolant temperature. For improved accuracy, a Computer-Aided Design (CAD) model of the warped molded part was exported into ZEISS Inspect 2023 software and aligned with the reference CAD geometry of the molded part. The maximal warpage value after the initial simulation was 1.85 mm based on Autodesk Moldflow Insight simulations and 1.67 mm based on ZEISS Inspect alignment. After RSM optimization, the maximal warpage was 0.73 mm. In the second step, inverse contouring was performed on the molded part, utilizing the initial injection molding simulation results to further reduce warpage. In this step, the CAD model of the redesigned, inverse-contoured molded part was imported into Moldflow Insight to conduct a second iteration of the injection molding simulation. The simulation results were exported into ZEISS Inspect software for a final analysis and comparison with the reference CAD model. The warpage values after inverse contouring were reduced within the range of ±0.30 mm, which represents a significant decrease in warpage of approximately 82%. Both steps are presented in a case study on an injection molded part made of polybutylene terephthalate (PBT) with 30% glass fiber (GF). Full article
(This article belongs to the Section Polymer Processing and Engineering)
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13 pages, 2300 KB  
Article
Arc Quenching Effects on the Groove Shapes of Carbon Steel Tubes
by Tran Minh The Uyen, Van-Thuc Nguyen, Pham Quan Anh, Pham Son Minh and Nguyen Ho
Metals 2025, 15(9), 928; https://doi.org/10.3390/met15090928 - 22 Aug 2025
Viewed by 283
Abstract
This study investigates the impact of arc-hardening parameters on a groove-shaped S45C steel tube, with a focus on surface hardness and microstructure. According to the findings, when arc quenching occurs, the tube’s surface hardness increases significantly compared to its original hardness. The surface [...] Read more.
This study investigates the impact of arc-hardening parameters on a groove-shaped S45C steel tube, with a focus on surface hardness and microstructure. According to the findings, when arc quenching occurs, the tube’s surface hardness increases significantly compared to its original hardness. The surface layer hardness can increase to 50.3 HRC, which is 3.4 times greater than the untreated surface. Changing arc quenching parameters such as current intensity, gas flow rate, arc length, scan speed, heating angle, and cooling angle causes a variation in surface hardness due to the balance of heat input and cooling value. Moreover, the microhardness distribution is divided into three zones: the hardened zone (with a high hardness value), the heat-affected zone (HAZ), which has rapidly declining hardness, and the base metal (with a low hardness value). The hardened zone could have a hardness with a load of 0.3 N of 440 HV and a case depth of about 900 μm. The next zone is the HAZ, where the hardness with a load of 0.3 N drops significantly. The hardness in the base metal zone recovers to its original value of 152 HV. Interestingly, the microstructure, under the hardness distribution, illustrates the relationship between the hardness value and its phases. The hardened zone consists of martensite and residual austenite phases, resulting in a high hardness value. The bainite phase constitutes the HAZ, which correlates to the zone of rapid hardness reduction. Finally, the base metal zone has ferrite and pearlite microstructures, indicating the softest zone. The investigation’s findings may increase our understanding of the arc-hardening process and widen its industrial applications. Full article
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23 pages, 8922 KB  
Article
Research on Parameter Prediction Model of S-Shaped Inlet Based on FCM-NDAPSO-RBF Neural Network
by Ye Wei, Lingfei Xiao, Xiaole Zhang, Junyuan Hu and Jie Li
Aerospace 2025, 12(8), 748; https://doi.org/10.3390/aerospace12080748 - 21 Aug 2025
Viewed by 300
Abstract
To address the inefficiencies of traditional numerical simulations and the high cost of experimental validation in the aerodynamic–stealth integrated design of S-shaped inlets for aero-engines, this study proposes a novel parameter prediction model based on a fuzzy C-means (FCM) clustering and nonlinear dynamic [...] Read more.
To address the inefficiencies of traditional numerical simulations and the high cost of experimental validation in the aerodynamic–stealth integrated design of S-shaped inlets for aero-engines, this study proposes a novel parameter prediction model based on a fuzzy C-means (FCM) clustering and nonlinear dynamic adaptive particle swarm optimization-enhanced radial basis function neural network (NDAPSO-RBFNN). The FCM algorithm is applied to reduce the feature dimensionality of aerodynamic parameters and determine the optimal hidden layer structure of the RBF network using clustering validity indices. Meanwhile, the NDAPSO algorithm introduces a three-stage adaptive inertia weight mechanism to balance global exploration and local exploitation effectively. Simulation results demonstrate that the proposed model significantly improves training efficiency and generalization capability. Specifically, the model achieves a root mean square error (RMSE) of 3.81×108 on the training set and 8.26×108 on the test set, demonstrating robust predictive accuracy. Furthermore, 98.3% of the predicted values fall within the y=x±3β confidence interval (β=1.2×107). Compared with traditional PSO-RBF models, the number of iterations of NDAPSO-RBF network is lower, the single prediction time of NDAPSO-RBF network is shorter, and the number of calls to the standard deviation of the NDAPSO-RBF network is lower. These results indicate that the proposed model not only provides a reliable and efficient surrogate modeling method for complex inlet flow fields but also offers a promising approach for real-time multi-objective aerodynamic–stealth optimization in aerospace applications. Full article
(This article belongs to the Section Aeronautics)
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15 pages, 2939 KB  
Article
Optimizing Gun Drilling Parameters for Oxygen-Free Copper Using Response Surface Methodology and Genetic Algorithm
by Xiaolan Han, Hailong Wang, Yazhou Feng and Shengdun Zhao
Materials 2025, 18(16), 3913; https://doi.org/10.3390/ma18163913 - 21 Aug 2025
Viewed by 454
Abstract
To improve chip removal efficiency and drilling performance in oxygen-free copper, a multi-objective optimization of gun drilling process parameters was conducted using a response surface methodology and a genetic algorithm. The Box–Behnken Design (BBD) response surface analysis method was employed to evaluate the [...] Read more.
To improve chip removal efficiency and drilling performance in oxygen-free copper, a multi-objective optimization of gun drilling process parameters was conducted using a response surface methodology and a genetic algorithm. The Box–Behnken Design (BBD) response surface analysis method was employed to evaluate the effects of feed rate, cutting speed, and cutting fluid pressure on the chip evacuation coefficient and chip volume ratio. Experimental results indicate that among the three factors, the feed rate has the most significant influence, followed by the cutting speed and the cutting fluid pressure. Additionally, the interaction between the cutting speed and the cutting fluid pressure notably impacts both chip evacuation and chip volume ratio. Using response surface modeling, a three-dimensional predictive model was developed. Based on this fitted model, optimal gun drilling parameters were identified through genetic algorithm optimization, minimizing the chip evacuation coefficient and chip volume ratio to achieve an optimized machining configuration. The optimal drilling parameters were identified as a feed rate of 0.019 mm/r, a spindle speed of 47.1 m/min, and a cutting fluid pressure of 2.4 MPa. Under these conditions, a chip evacuation coefficient of 3.2951 and a chip volume ratio of 3.3345 were achieved. The resulting chips predominantly exhibited a C-shaped morphology, accompanied by smooth and efficient evacuation. Full article
(This article belongs to the Section Manufacturing Processes and Systems)
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