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Article

Process Heat Generation Potential from Solar Concentration Technologies in Latin America: The Case of Argentina

1
Department of Energy Engineering, University of Seville, Camino de los Descubrimientos, s/n 41092 Seville, Spain
2
Andalusian Association for Research and Industrial Cooperation, Camino de los Descubrimientos, s/n 41092 Seville, Spain
*
Author to whom correspondence should be addressed.
Energies 2017, 10(3), 383; https://doi.org/10.3390/en10030383
Submission received: 7 February 2017 / Revised: 8 March 2017 / Accepted: 10 March 2017 / Published: 17 March 2017
(This article belongs to the Special Issue Sustainable and Renewable Energy Systems)

Abstract

:
This paper evaluates the potential of solar concentration technologies—compound parabolic collector (CPC), linear Fresnel collector (LFC) and parabolic trough collector (PTC)—as an alternative to conventional sources of energy for industrial processes in Latin America, where high levels of solar radiation and isolated areas without energy supply exist. The analysis is addressed from energy, economic and environmental perspective. A specific application for Argentina in which fourteen locations are analyzed is considered. Results show that solar concentration technologies can be an economically and environmentally viable alternative. Levelized cost of energy (LCOE) ranges between 2.5 and 16.9 c€/kWh/m2 and greenhouse gas (GHG) emissions avoided range between 33 and 348 kgCO2/(m2·year). CPC technology stands out as the most recommendable technology when the working fluid temperature ranges from 373 K to 423 K. As the working fluid temperature increases the differences between the LCOE values of the CPC and LFC technologies decrease. When 523 K is reached LFC technology is the one which presents the lowest LCOE values for all analyzed sites, while the LCOE values of PTC technology are close to CPC technology values. Results show that solar concentration technologies have reached economic and environmental competitiveness levels under certain scenarios, mainly linked to solar resource available, thermal level requirements and solar technology cost.

1. Introduction

The review of the current situation of the energy sector shows that primary energy consumption is continuously increasing [1]. The analysis of the global energy sources matrix shows that this primary energy demand continues to prefer oil, with a share of 35.7% of the total energy consumption. Natural gas has replaced coal as the second energy resource, meeting 25.6% of the demand, mainly as a result of consumption in the United States and the Middle East. Coal has been relegated to the third energy source, representing 19.3% of the consumption [2]. From these data it is extracted that fossil fuels still account for more than 80% of the global energy matrix.
In the case of Latin America, with about 9% of the world population, the energy consumption represents about 6% of the total energy consumption. In this region about 45% of the energy demand is supplied with oil, 25% with natural gas and the rest by renewable energy, mainly hydro and biomass. In the case of Latin America approximately one third of the total energy consumption is for the transport sector, another third for the industrial sector and the remaining third for domestic and other uses [3].
Fossil energy exists in Latin America, but renewable energy resources are also available. Water and biomass are the only ones that present a significant use. The uses of others such as solar or wind are negligible despite having a high solar resource in virtually all countries [4,5]. One aspect to consider is the fact that in some Latin American countries, such as Ecuador or Peru, natural gas is subsidized. This has a negative impact on the development and use of renewable energies.
Average daily global horizontal radiation values of Latin America range from 3.5 kWh/m2 to 7 kWh/m2 per day although most of the surface shows values between 4 kWh/m2 and 6 kWh/m2. The Andean area is the one that presents higher values, as Figure 1 shows [6]. In the case of direct normal radiation there are regions in which the annual values are higher, for example some parts of Chile and Mexico (Figure 2) [6]. As both figures show, the countries of Latin America generally receive high levels of radiation that could be exploited.
High levels of solar radiation have potential for harnessing solar energy. The role that solar energy could acquire as a thermal energy source for industrial processes in which high levels of thermal energy are required is especially interesting. There are many isolated places in Latin America in which the access to conventional sources of energy as electricity or natural gas is unfeasible and that will be favored by the implementation of this type of solar systems. The lack of energy supply in these areas has led to the development of the economy below its potential. For example, the development and commercialization of products based on raw materials has not been possible. The availability of this source of energy would provide isolated areas with the opportunity of developing this business, which would undoubtedly be associated with the economic development of the region, with an impact on the livelihoods of people.
Most of the energy needs of industrial processes are below 523 K, a temperature level which could be readily be supplied by solar thermal energy (STE) [7]. Table 1 summarizes the temperature range of potential industrial processes. In the particular case of isolated areas of Latin America there are two of these applications that are especially interesting, namely the refrigeration and drying of agricultural products.
The field of application of solar technologies is large, as it allows heat transfer fluid delivery temperatures higher than 1200 K, between 318 K and 673 K in case of linear focus solar concentration technologies. The selection of one or another technology depends on thermal requirements mainly associated with each industrial process.
Recently several studies that focus on analyzing the possibilities of coupling a solar installation to an industrial process have been developed. These studies identify needed improvements in the collectors used in solar installations responsible for generating process heat, analyze the current market and compile a series of recommendations based on knowledge acquired through experimental facilities. Barriers that still hinder the development of solar installations such as high investment cost, lack of public funding and low costs of conventional energy are identified [8,9,10,11,12]. The first solar installations coupled to an industrial process were based on conventional solar technologies, used for obtaining electricity, but currently industrial processes applications have developed specific designs. As new developments become available, more solar heat for industrial processes applications will become viable [13,14].
The broad range of possibilities offered by solar energy has raised the interest of different countries such as Australia, Germany, Mexico or Tunisia. In the Australian case the research, development and demonstration program in solar industrial process heating was led principally by the Commonwealth Science and Industrial Research Organisation, CSIRO [15]. A study developed in Australia tried to identify potential sites for utilization of STE. The review identified 2498 individual sites by location, industry type, energy use and characteristic process temperature. This data is presented on maps in terms of both industry type, and characteristic process temperature, in discrete ranges for comparison with the approximate irradiation patterns and to identify sites that should be considered for more detailed analysis. Relatively few industrial sites were present in areas of high irradiation. In areas with moderate irradiation, outside major cities, there are numerous sites in the food processing, building products, textiles and wood products industries that could utilize low to moderate temperature solar heat [16]. German studies also have attempted to select the sectors with the greatest potential among them chemicals, paper or rubber industries. These sectors are analyzed to identify suitable processes for the integration of solar heat. The results of these studies facilitate the prioritized application of STE in industrial sectors and processes [17]. Meanwhile Tunisia has analyzed the feasibility of integrating thermal collectors as a source of energy supply of industrial processes. Results show that in 2012 solar thermal systems were not economically interesting for end users with current subsidy schemes, but they could lead to significant economic benefits for the government [18]. Finally, Mexico has also analyzed the potential of solar energy as a source of energy supply for the textile and food sectors [19]. As shown solar heat for industrial processes has been identified repeatedly as an important market for solar thermal applications as the industrial heat demand, proof of that are the numerous emergent applications [20]. Several reports have thoroughly analyzed the contributions of solar energy in meeting the energy requirements of several kind of industries, from the oil industry to the paper, textile or pharmaceutical industry [21,22,23,24,25,26,27].
Latin America already has some examples of solar systems that provide totally or partially the thermal energy required by some industrial process. One example is the Kraft Food project in Brazil, in this case corresponding to the food industry. This project consists of a thermal energy system that delivers heat to cook, clean, dry and pasteurize foods. The solar field uses parabolic trough collector (PTC) technology to heat pressurized water at a temperature of 383 K. Especially striking is the couple formed by solar systems and mining companies in Chile. One of the most prominent examples is El Tesoro, a subsidiary of Antofagasta Minerals that disposes of 1280 PTC PT-1 modules to provide process heat for copper mining production. Levels of solar radiation in the Atacama Desert, where El Tesoro is located, are very high [28,29]. There is a wide range of possibilities for coupling a solar system to an industrial process [30]. The selection of one or other is done according to the industrial process requirements in each case. Figure 3 and Figure 4 show some of them. The first diagram shows an installation in which residual use of thermal energy exists. The industrial process presented in this figure requires two levels of thermal energy. Figure 4 shows another configuration in which an auxiliary boiler and a heat recovery system are included.

2. Solar Thermal Energy

STE is a set of technologies for harnessing solar energy for use in industry, residential or commercial sectors. The generation of thermal energy from solar radiation is highly recommended because of this option mitigates climate change and replace exhaustible sources. In addition to the environmental benefits already mentioned, solar technologies are related to other benefits linked to increased energy self-sufficiency of each country, provide access to energy required in isolated depressed areas and employment creation effect. Related to the last issue and in the particular case of Spain the economic impact has been evaluated. The results for a typical 50 MW parabolic trough plant with 7.5 h storage capacity, the most widespread type in Spain, are [31]:
  • A total of 2214 equivalent jobs per year during contracting and construction, including contracting, construction and assembly, as well as manufacture of components and equipment, supply of services and indirect employment.
  • A total of 47 equivalent jobs per year during operation.
Solar thermal energy collectors mainly used are flat plate (FP), compound parabolic collector (CPC), linear Fresnel collector (LFC) and PTC. The last three ones are the most used collectors for industrial processes.

2.1. Compound Parabolic Collector

A CPC vacuum tube collector ,see Figure 5, is a system composed of a few rows of transparent glass tubes connected to a head pipe. Each tube contains therein an absorption tube coated with selective paint. The heat transfer fluid runs inside this pipe. Vacuum is applied to minimize conduction and convection heat losses. In this type of collectors solar radiation passes through the glass outer tube, strikes the absorber tube and is finally transformed into heat. The overall performance of vacuum tube collectors is higher than that of conventional collectors and maintains a more constant behavior. CPC collectors include annular reflectors that allow a greater concentration of solar radiation onto the absorber tube.

2.2. Linear Fresnel Collector

The concept of LFC, see Figure 6, is based on the idea of simulating a continuous concentrator, in this case a parabolic trough collector as a set of elements, rows of mirrors properly arranged on a plane. Problems related to the construction of large concentrators are avoided, allowing taking lower cost solutions. LFC are therefore a low cost alternative to parabolic trough collectors. This kind of systems is composed of long parallel rows of mirrors of relatively small width which can rotate about their longitudinal axis. These mirrors concentrate solar radiation on a fixed central receiver suspended at a certain height. This geometry allows two or more receivers in parallel, relatively close to each other, thus enabling the ranks of mirrors to be shared by two of the receptors. This configuration optimizes the use of land and minimizes blockages among rows of mirrors. The main element of this technology is the absorber tube, which is essentially similar to one used in parabolic trough collector systems.

2.3. Parabolic Trough Collector

PTC is one of the most mature CSP technologies, accounting for more than 90% of the currently installed CSP capacity. As illustrated in Figure 7, PTC consists of a series of parabolic reflectors that concentrate solar radiation on receiving pipes containing the heat transfer fluid that is heated throughout the process. These collectors are placed in parallel rows that make up the solar field aligned in a north-south or east-west axis. The receivers have a special coating to maximize energy absorption, minimize infrared re-irradiation and work in an evacuated glass envelope to avoid convection heat losses. Nowadays most systems are employed to obtain electric power. In these cases solar heat is moved by a heat transfer fluid flowing in the receiver tube and transferred to a steam generator to produce the super-heated steam that runs the turbine. Mirrors and receivers track the sun’s path along a single axis. An array of mirrors can be up to 100 m long with a curved aperture of 5–6 m.
Most PTC plants currently in operation have capacities of between 14 and 80 MWe, efficiencies of around 14%–16% and maximum operating temperatures of 663 K, which is limited by the degradation of synthetic oil used for heat transfer. The use of molten salt at 823 K for heat transfer is under demonstration. High-temperature molten salt may increase both plant efficiency and thermal storage capacity [32].

3. Configuration of the Plant

The plant that is analyzed in this paper considers that the solar energy system is coupled to a previously existing industrial process. The solar system supplies the thermal energy needed to run the plant. The conventional source of energy of the plant works as an auxiliary power system in the new configuration. Its function is to replace the new system when solar radiation transients do not allow meeting the needs of the industrial process. The characterization of this industrial process is not the subject of this paper but its needs; especially the working temperature determines the most appropriate solar technology. The plant that is analyzed in this paper is mainly composed of a solar field, a heat exchanger and a thermal energy storage system (Figure 8). Thermal energy storage system is considered infinite, in other words, all energy generated is used. Solar part also relies on a control system that manages the operation of the installation depending on weather conditions. The solar field is in charge of capturing solar radiation and raising the temperature of the heat transfer fluid. To cover the entire temperature range this paper analyzes CPC, LFC and PTC technologies.
To evaluate the thermal energy available at the output of the solar field the efficiency curves of each technology are required. The efficiency curves associated with the best available technology have been selected. The general expression of efficiency curves is as follows:
η s f = η 0 ( c 1 + c 2 Δ T ) ( Δ T / G T )
where ηsf: instantaneous solar field efficiency; η0: optical efficiency; c1: first order heat loss coefficient (W/K·m2); c2: second order heat loss coefficient (W/K2·m2); ΔT: difference between the mean fluid temperature and the ambient temperature (K); and GT: incident solar radiation (W/m2).
Table 2 specifies the coefficients of the equation above. ThePTC efficiency coefficients shown in Table 2 correspond to an evolved version of collectors used in solar thermal power plants. Although traditionally PTC can also be allocated to process heat, cooling or heating, new collectors have been recently developed specially designed for producing thermal energy in building environments. New collectors are usually simpler and more compact that the other ones used for electricity production. Their new configuration allows them to be integrated easily in urban or industrial environments. Some of their characteristics are a lower opening, height and weight, which generally results in facilities in transport and assembly.
Figure 9 shows the efficiency evolution of medium temperature solar concentration technologies in a temperature range from 293 K to 633 K. It is noted that the CPC efficiency curve shows greater variability, while the steadiest behaviour is associated with the LFC technology.
Thermal energy generated in the solar field is transferred to the industrial process through the heat exchanger and the solar storage system. The estimated efficiencies of the equipment—exchanger ηhe and energy storage system ηSATare 90% [38].

4. Economic Parameters

Table 3 summarizes the investment costs (CI), operation and maintenance costs (COM) and replacement costs (CR) related to each one of the analyzed technologies. CI is calculated on the basis of the area used while the other two costs are calculated as a percentage of the CI.
COM is calculated annually while CR is related to an installation overhaul that is carried out in the fifteenth year of operation. To address the economic analysis is necessary to define the useful life of the analyzed installation, 30 years in this study [42]. The residual value of solar system after these 30 years is considered void.

5. Methodology

The methodology developed in this report consists of three phases in which are included the evaluation of thermal energy generated by the solar field, the estimation of levelized cost of energy (LCOE) and the analysis of environmental advantages.

5.1. Evaluation of Thermal Energy Generated by the Solar Field

This first phase attempts to evaluate the thermal energy generated by the solar field for the selected site, technology and thermal level. The main objective in this phase is to quantify the relevance that solar energy can achieve as thermal energy source by its incorporation into the industrial sector.
The thermal energy generated by the solar field (Esf) is evaluated according to the following expression in which the variable It represents the hourly incident solar radiation on the collector, depending on the technology under consideration. Global radiation when CPC technology is used and direct radiation when LFC or PTC are considered. The solar field efficiency (ηsf) of this expression is specified for each technology in Table 2. To evaluate the thermal energy generated per unit area over a full year is considered the sum of the product of hourly radiation and solar field efficiency from first (ii) to last (if) record:
E s f = t = i i i f I t η s f t
The available energy at the output of the solar field differs from the useful energy for the industrial process (EIP) due to thermal losses associated to the heat exchanger and the thermal energy storage system. To evaluate the useful energy at the output of the energy storage system the estimated efficiencies of both equipments ηhe and ηSAT are used, respectively. According to the configuration of the plant showed in Figure 8, the following expression is applied:
E I P = t = i i i f E s f t · η h e η S A T

5.2. Estimation of Levelized Cost of Energy

The second stage of the methodology estimates the LCOE parameter. This is used to compare the cost associated with the generation of thermal energy when different solar technologies or thermal levels are analyzed. The LCOE is evaluated according to the following expression in which the numerator considers the expenses that take place throughout all the useful life and the denominator considers the energy generated over the same period [43]. The variables r and s of this expression represent the average rate of consumer price index and the average energy price, both of them highly dependent on the country examined:
L C O E = [ C I + t = i i i f C O M t ( 1 + r ) t + C R ( 1 + r ) 15 ] [ t = i i i f E I P t ( 1 + s ) t ]

5.3. Analysis of Environmental Advantages

The last phase of this methodology evaluates the environmental advantages associated with the replacement of conventional sources of energy by solar systems. These advantages are evaluated in terms of greenhouse gas (GHG) avoided. This paper considers two scenarios, the substitution of electricity and natural gas. In both cases it is necessary to calculate the quantity of electricity or natural gas that allow to obtain an equivalent amount of thermal energy to the one generated by the solar system (EIP).
To evaluate the equivalent amount of electricity (Ee) it is considered Joule effect. The GHG emissions avoided by the use of a solar system instead of electricity (GHGe) are calculated using the electricity conversion factor (FPe) characteristic of each site analyzed:
G H G e = E e · F P e
In the case of natural gas it is considered that the fuel is used in a boiler. Thermal energy is generated by a combustion process. The natural gas lower heating value (LHV) and the efficiency boiler (ηb) are 8.18 kWh/m3 and 96%, respectively [44]. The volume (V) of natural gas used is calculated according to the following expression:
V = E I P / ( L H V · η b )
GHG emissions avoided are obtained as in Equation (5), taking into account that FPng represents the natural gas conversion factor. FPe and FPng provide the conversion factor from final energy to quantity of CO2 emissions:
G H G n g = V · F P n g

6. Application

The application of the methodology described above analyzes the specific case of Argentina. This country has been selected due to its daily global horizontal radiation that ranges from 3.8 kWh/m2 to 5.2 kWh/m2 and daily direct normal radiation that ranges from 3.7 kWh/m2 to 5.5 kWh/m2. These ranges of daily radiation values represent the majority of radiation levels throughout Latin America.
To evaluate the possibilities of development of process heat generation in Argentina it is necessary to know the solar resources available. For this purpose a total of fourteen sites have been selected according to two criteria: these sites must be distributed around all the territory and zones of different levels of radiation must be covered. Table 4 lists the selected sites; they are identified numerically and their geographical coordinates are specified. Since it is complex to dispose of representative series of radiation measurements, especially in the case of direct normal radiation, the Meteonorm software (Version V.7.1.4, Meteotest, Bern, Switzerland) [45] has been used to obtain a representative solar year for each site in hourly frequency. Table 4 shows, in addition to latitude and lenght, the annual global horizontal radiation (Hg0), annual tilted global radiation (Hgi), annual direct normal radiation (Hbn), annual direct radiation on the collector (Hbc) and average ambient temperature (Tamb). To evaluate Hgi the optimum inclination (Iopt) has been selected for each site. This is the one that provides the highest annual global radiation.
Figure 10, Figure 11, Figure 12 and Figure 13 show the monthly variability between solar radiation components for the fourteen selected sites. It can be seen that global horizontal radiation trend is similar to all sites, with the only exception of Salta that is slightly higher. In the case of global tilted radiation the behavior is more dispersed, however no significant conclusions can be drawn because the optimum inclination considered is different in each case. On the other hand it is observed that direct normal radiation is the variable that presents a greater variability, reaching maximum differences of 60% between different sites in June and July. The annual evolution of monthly incident direct radiation shows a behavior that is significantly more stable.
Monthly production of thermal energy will be proportional to the radiation values shown above when one of the solar technologies considered is employed. In the case of ambient temperature it is observed that all sites show a similar trend. Maximum differences of 11 K in October and November are reached (Figure 14).

7. Results and Discussion

7.1. Evaluation of Thermal Energy Generated by the Solar Field

Employing Equations (2) and (3) of the methodology described above the thermal energy that a solar system can provide to an industrial process is obtained. Table 5, Table 6 and Table 7 summarize the obtained results when CPC, LFC and PTC technologies are employed from 373 K to 523 K in 50 K. This range of temperatures has been selected because the most part of industrial process requirements fall within this interval. The analysis of these results shows that all technologies maintain similar behavior irrespective of their location. Figure 15, Figure 16 and Figure 17 show these results graphically.
The abscissa axis of these graphs show the different sites listed from 1 to 14 in Table 4 while the ordinate axis includes thermal levels considered.
Figure 15, Figure 16 and Figure 17 verify the previous statement which indicates that all different technologies show common operation standards for all locations. In the case of CPC technology it can be observed general downgrades of thermal energy generated by solar system when working temperature increases. This result is consistent with the efficiency curve of the CPC technology shown in Figure 9. When LFC and PTC are involved it can be observed a similar behavior although softer for both technologies. Between the options considered Mendoza can be highlighted as the one which presents a higher thermal energy obtained for all options, while Rawson is at the other extreme. When LFC technology is analyzed Neuquen and Mendoza show similar thermal production results.

7.2. Estimation of Levelized Cost of Energy

The second block of results summarizes the LCOE associated with each combination of site, technology and thermal level. Table 8 shows the LCOE interval for each site and technology in a temperature range from 373 K to 523 K. To obtain these results Equation (4) of the methodology, the economical information included in Table 3 and thermal energy generated in each case are required. It is also necessary to know the value of the parameters r and s. These parameters depend heavily on the economical situation of each country. In the case of Argentina are assumed to be of 2% and 1.4%, respectively, although these ratios depend on the country and period of time analyzed.
Figure 18, Figure 19, Figure 20 and Figure 21 show the LCOE evolution depending on the thermal level of the industrial process.
CPC stands out as the most recommendable technology when the working fluid temperature ranges from 373 K to 423 K. In this interval of temperature the LFC technology almost doubles the LCOE values of CPC technology while the PTC technology almost triples it.
As working fluid temperature increases, the differences between the LCOE values of CPC and LFC technologies decrease as Figure 20 shows.
Figure 21 shows a substantial change, as can be observed the LFC technology is the one which presents the lowest LCOE values for all sites. The LCOE values of PTC technology are close to the CPC technology values.
In the specific case of Buenos Aires the natural gas tariff for industrial sector costumers (minimum consumption of 3,200,000 m3) is 0.62 €/m3 and is tax free [46]. If it is considered that this cost remains constant over the useful life of a solar system, the average consumer price index rate is 2% and the Euro-Argentine peso exchange ratio is 0.060220 [47], so the equivalent cost of thermal energy generation is 5.87 €/kWh. If this result is compared to those listed in Table 8 it is found that in Argentina a solar system would be economically interesting as a source of thermal energy for an industrial process when CPC in the lower temperatures range or LFC technologies are used.

7.3. Analysis of Environmental Advantages

In order to use the methodology described above it is necessary to dispose of FPe and FPng parameters. Table 9 shows the conversion factors for the particular case of Argentina [48].
Finally GHG emissions avoided by using one of the solar concentration technologies options coupled to an industrial process instead of electricity or natural gas energy are summarized in Table 10 and Table 11. The results shown in Table 10 and Table 11 are directly proportional to the thermal energy generated by the solar systems.
Kilograms of CO2 avoided by replacing electricity as a source of thermal energy are greater than the option in which natural gas is replaced, as might be expected from the given values of the parameters FPe and FPng.

8. Conclusions

This paper reviews the potential application of solar concentration technologies as sources of heat for industrial processes in which thermal energy are required. High levels of solar radiation observed in Latin America show that solar concentration technologies can become an interesting alternative, not only to replace conventional sources of energy in existing installations, but also to provide thermal energy in isolated areas. This possibility will provide an opportunity for the local development to isolated communities. The use of solar energy is linked to improved environmental impact, energy dependence, local development and job creation.
Public administrations must quantify the advantages of solar thermal energy from all points of view, especially in those countries in which conventional sources of energy are subsidized. This fact affects the development and widespread use of solar systems in isolated areas of Latin America.
The methodology proposed in this paper evaluates the thermal energy generated per unit area by solar system, the LCOE and the GHG emissions avoided by using solar energy instead of a conventional source of energy. This methodology is applied for the particular case of fourteen selected sites of Argentina which include the most representative levels of solar radiation of Latin America.
From the point of view of thermal energy production per unit area the CPC technology stands out as the most recommended option when the temperature of the working fluid is almost 373 K. By increasing the temperature of the working fluid, at least until 523 K, the recommended technology is LFC.
From an economic perspective CPC is highlighted as the most recommendable technology when the working fluid temperature ranges from 373 K to 423 K. In this interval of temperature the LFC technology almost doubles the LCOE values of CPC technology, while the PTC technology almost triples them. As the working fluid temperature increases to around 473 K, the differences between the LCOE values of CPC and LFC technologies decrease. When 523 K is reached LFC technology is the one which presents the lowest LCOE values for all sites, while the LCOE values of PTC technology are close to the CPC technology values.
LCOE values related to CPC technology vary between 2.5 c€/(kWh·m2) and 16.9 c€/(kWh·m2). In the case of LFC technology this interval ranges from 4.6 c€/(kWh·m2) and 7.7 c€/(kWh·m2) while for PTC technology the interval extends from 6.4 c€/(kWh·m2) to 15.4 c€/(kWh·m2). These rates change depending on the site analyzed and the thermal energy required by the industrial process. CO2 emissions avoided when solar technologies are used instead of conventional sources of energy vary between 51 (kgCO2/(m2·year)) and 348 (kgCO2/(m2·year)) when electrical energy is substituted, whereas when natural gas is replaced, this rate ranges from 33 (kgCO2/(m2·year)) and 220 (kgCO2/(m2·year)).

Author Contributions

Isidoro Lillo and Elena Pérez raised the paper and drafted it, Sara Moreno performed the calculations and Manuel Silva evaluated solar technologies parameters. All authors reviewed the paper.

Conflicts of Interest

The authors declare no conflict of interest.

Nomenclature

c1First order heat loss coefficient
c2Second order heat loss coefficient
CIInvestment costs
COMOperation and maintenance costs
CPCCompound parabolic collector
CRReplacement costs
CSPConcentrating solar power
EeElectrical energy
EIPIndustrial process energy
EsfSolar field energy
FPFlat plate
FPeElectricity conversion factor
FPngNatural gas conversion factor
GHGGreenhouse gas
GTIncident solar radiation
HbcDirect radiation on the collector
HbnDirect normal radiation
Hg0Global horizontal radiation
HgiTilted global radiation
ifLast record
iiFirst record
IoptOptimum inclination
LCOELevelizedcost of energy
LFCLinear fresnel collector
LHVLower heating value
η0Optical efficiency
ηbBoiler efficiency
ηheHeat exchanger efficiency
ηSATEnergy storage system efficiency
ηsfSolar field efficiency
PTCParabolic trough collector
rConsumer price index
sEnergy price index
STESolar thermal energy
TambMean ambient temperature
VVolume

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Figure 1. Map of global horizontal radiation of Latin America.
Figure 1. Map of global horizontal radiation of Latin America.
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Figure 2. Map of direct normal radiation of Latin America.
Figure 2. Map of direct normal radiation of Latin America.
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Figure 3. Process heat scheme including use and two levels of thermal energy.
Figure 3. Process heat scheme including use and two levels of thermal energy.
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Figure 4. Process heat scheme including an auxiliary boiler and a heat recovery system.
Figure 4. Process heat scheme including an auxiliary boiler and a heat recovery system.
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Figure 5. Compound parabolic collector. Source: SOLFEX Energy Systems.
Figure 5. Compound parabolic collector. Source: SOLFEX Energy Systems.
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Figure 6. Linear Fresnel collector (LFC).Source: AREVA solar.
Figure 6. Linear Fresnel collector (LFC).Source: AREVA solar.
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Figure 7. Parabolic trough collector. Source: Enerstar.
Figure 7. Parabolic trough collector. Source: Enerstar.
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Figure 8. Configuration of the analyzed plant.
Figure 8. Configuration of the analyzed plant.
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Figure 9. Efficiency curves.
Figure 9. Efficiency curves.
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Figure 10. Annual evolution of monthly global horizontal radiation.
Figure 10. Annual evolution of monthly global horizontal radiation.
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Figure 11. Annual evolution of monthly global tilted radiation at optimum inclination.
Figure 11. Annual evolution of monthly global tilted radiation at optimum inclination.
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Figure 12. Annual evolution of monthly direct normal radiation.
Figure 12. Annual evolution of monthly direct normal radiation.
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Figure 13. Annual evolution of monthly incident direct radiation.
Figure 13. Annual evolution of monthly incident direct radiation.
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Figure 14. Annual evolution of monthly mean ambient temperature.
Figure 14. Annual evolution of monthly mean ambient temperature.
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Figure 15. Annual thermal energy generated by CPC technology depending on site.
Figure 15. Annual thermal energy generated by CPC technology depending on site.
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Figure 16. Annual thermal energy generated by LFC technology depending on site.
Figure 16. Annual thermal energy generated by LFC technology depending on site.
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Figure 17. Annual thermal energy generated by PTC technology depending on site.
Figure 17. Annual thermal energy generated by PTC technology depending on site.
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Figure 18. Influence of site and technology on the LCOE for a thermal level of 373 K.
Figure 18. Influence of site and technology on the LCOE for a thermal level of 373 K.
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Figure 19. Influence of site and technology on the LCOE for a thermal level of 423 K.
Figure 19. Influence of site and technology on the LCOE for a thermal level of 423 K.
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Figure 20. Influence of site and technology on the LCOE for a thermal level of 473 K.
Figure 20. Influence of site and technology on the LCOE for a thermal level of 473 K.
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Figure 21. Influence of site and technology on the LCOE for a thermal level of 523 K.
Figure 21. Influence of site and technology on the LCOE for a thermal level of 523 K.
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Table 1. Temperature range of potential industrial processes.
Table 1. Temperature range of potential industrial processes.
IndustryProcessTemperature Range (K)
DairySterilization373–393
Drying393–453
Canned foodSterilization383–393
Agricultural productsDrying353–473
TextileDrying373–403
Degreasing433–453
PaperBleach403–423
ChemistrySoaps473–533
Synthetic rubber423–473
Process heat393–453
Petroleum373–423
Wood productsPulp preparation393–443
DesalinizationHeat transfer fluid373–523
MiningDrying373–673
Concentrate smelting
Heating solutions
Washing
PlasticsPreparation393–413
Distillation413–423
Separation473–493
Extension413–433
Drying453–473
Mixing393–413
Thermal treatmentMedium tempering623–723
RefrigerationDouble effect solar chiller393–463
Table 2. Coefficients of efficiency curves. CPC: compound parabolic collector; LFC: linear fresnel collector and PTC: parabolic trough collector.
Table 2. Coefficients of efficiency curves. CPC: compound parabolic collector; LFC: linear fresnel collector and PTC: parabolic trough collector.
Technologyη0c1c2References
CPC0.6930.92150.0038[30,33,34,35]
LFC0.6670.10200.0002[30,36]
PTC0.7180.50000.0005[30,36,37]
Table 3. Solar technology costs.
Table 3. Solar technology costs.
TechnologyCostsReferences
CICOMCR
€/m2%CI%CI
CPC3252.510.0[8,30,39]
LFC4255.010.0[8,30,36,40,41]
PTC5605.510.0[30,36,37,39,41]
Table 4. Geographical, radiometrical and meteorological data of selected sites.
Table 4. Geographical, radiometrical and meteorological data of selected sites.
SiteLatitudeLengthHg0HgiHbnHb0TambIopt
kWh/(m2·year)K°
1Rawson43°18′00″ S65°06′00″ W139616521341112028838
2Neuquen38°57′00″ S68°04′00″ W174220051915164428933
3Mar de Plata38°00′00″ S57°33′00″ W158717911531129428733
4Santa Rosa36°37′00″ S64°17′00″ W171719501815153428931
5San Luis33°18′00″ S66°21′00″ W175119341767149729128
6Buenos Aires34°36′47″ S58°22′38″ W170719071693142829029
7Rosario32°57′04″ S60°39′59″ W160317511432121129127
8Santa Fe31°38′00″ S60°42′00″ W168718421531129029226
9Córdoba31°24′00″ S64°11′00″ W174619111673141029126
10Mendoza32°53′00″ S68°49′00″ W185620911995164829032
11La Rioja29°26′00″ S66°51′00″ W185420311860154629429
12Quimilí27°38′00″ S62°25′00″ W179919441656137629522
13Formosa26°11′00″ S58°11′00″ W184819811657137829526
14Salta24°47′00″ S65°25′00″ W187820261804147229024
Table 5. Annual thermal energy generated by solar system using CPC technology in a temperature range from 373 K to 523 K.
Table 5. Annual thermal energy generated by solar system using CPC technology in a temperature range from 373 K to 523 K.
SiteAnnual Thermal Energy Generated (kWh/(m2·year))
Thermal Level (K)
373423473523
Rawson636449272129
Neuquen828622412221
Mar de Plata698500310150
Santa Rosa795590381196
San Luis789585381203
Buenos Aires772569365188
Rosario693503315158
Santa Fe742544345175
Córdoba773567362187
Mendoza872656433232
La Rioja852642421222
Quimilí806597385198
Formosa824613394202
Salta832618401210
Table 6. Annual thermal energy generated by solar system using LFC technology in a temperature range from 373 K to 523 K.
Table 6. Annual thermal energy generated by solar system using LFC technology in a temperature range from 373 K to 523 K.
SiteAnnual Thermal Energy Generated (kWh/(m2·year))
Thermal Level (K)
373423473523
Rawson545532517499
Neuquen836819799777
Mar de Plata639624607589
Santa Rosa772756737716
San Luis752737720701
Buenos Aires716700682662
Rosario599586570553
Santa Fe638624607589
Córdoba701686669650
Mendoza836819799777
La Rioja777761743722
Quimilí682668651632
Formosa687672654634
Salta733718701682
Table 7. Annual thermal energy generated by solar system using PTC technology in a temperature range from 373 K to 523 K.
Table 7. Annual thermal energy generated by solar system using PTC technology in a temperature range from 373 K to 523 K.
SiteAnnual Thermal Energy Generated (kWh/(m2·year))
Thermal Level (K)
373423473523
Rawson525468408344
Neuquen822749671588
Mar de Plata619557491423
Santa Rosa756688614537
San Luis742679610538
Buenos Aires750676596512
Rosario585528466402
Santa Fe623563499431
Córdoba687624556484
Mendoza822750673591
La Rioja807729646558
Quimilí671608541470
Formosa673607536460
Salta721658591520
Table 8. Range of levelized cost of energy (LCOE) depending on technology and site considered.
Table 8. Range of levelized cost of energy (LCOE) depending on technology and site considered.
SiteLCOE (c€/(kWh/m2))
Technology
CPCLFCPTC
Rawson3.4–16.97.0–7.710.1–15.4
Neuquen2.6–9.94.6–4.96.4–9.0
Mar de Plata3.1–14.56.0–6.58.6–12.5
Santa Rosa2.7–11.15.0–5.37.0–9.9
San Luis2.8–10.75.1–5.57.1–9.9
Buenos Aires2.8–11.65.3–5.87.1–10.4
Rosario3.1–13.86.4–6.99.1–13.2
Santa Fe2.9–12.56.0–6.58.5–12.3
Córdoba2.8–11.75.5–5.97.7–11.0
Mendoza2.5–9.44.6–4.96.4–9.0
La Rioja2.6–9.84.9–5.36.6–9.5
Quimilí2.7–11.05.6–6.17.9–11.3
Formosa2.6–10.85.6–6.07.9–11.5
Salta2.6–10.45.2–5.67.4–10.2
Table 9. Conversion factors of electricity and natural gas.
Table 9. Conversion factors of electricity and natural gas.
Source of EnergyConversion Factor
Electricity0.399 kgCO2/kWh
Natural Gas0.252 kgCO2/kWh
Table 10. Greenhouse gas (GHG) emissions annually avoided depending on site and thermal level when a solar system is used instead of electricity.
Table 10. Greenhouse gas (GHG) emissions annually avoided depending on site and thermal level when a solar system is used instead of electricity.
SiteGHG Emissions Avoided (kgCO2/(m2·year))
CPCLFCPTC
Thermal Level (K)Thermal Level (K)Thermal Level (K)
373423473523373423473523373423473523
Rawson25417910951217212206199209187163137
Neuquen33024816488334327319310328299268235
Mar de Plata27920012460255249242235247222196169
Santa Rosa31723515278308302294286302275245214
San Luis31523315281300294287280296271243215
Buenos Aires30822714675286279272264299270238204
Rosario27720112663239234227221233211186160
Santa Fe29621713870255249242235249225199172
Córdoba30822614475280274267259274249222193
Mendoza34826217393334327319310328299269236
La Rioja34025616889310304296288322291258223
Quimilí32223815479272267260252268243216188
Formosa32924515781274268261253269242214184
Salta33224716084292286280272288263236207
Table 11. GHG emissions annually avoided depending on site and thermal level when a solar system is used instead of natural gas.
Table 11. GHG emissions annually avoided depending on site and thermal level when a solar system is used instead of natural gas.
SiteGHG Emissions Avoided (kgCO2/(m2·year))
CPCLFCPTC
Thermal Level (K)Thermal Level (K)Thermal Level (K)
373423473523373423473523373423473523
Rawson160113693313713413012613211810387
Neuquen20915710456211206201196207189169148
Mar de Plata1761267838161157153148156140124107
Santa Rosa2001499649195191186180191173155135
San Luis1991479651190186181177187171154136
Buenos Aires1951439247180176172167189170150129
Rosario1751277940151148144139147133117101
Santa Fe1871378744161157153148157142126109
Córdoba1951439147177173169164173157140122
Mendoza22016510958211206201196207189170149
La Rioja21516210656196192187182203184163141
Quimilí2031509750172168164159169153136118
Formosa2081549951173169165160170153135116
Salta21015610153185181177172182166149131

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Lillo, I.; Pérez, E.; Moreno, S.; Silva, M. Process Heat Generation Potential from Solar Concentration Technologies in Latin America: The Case of Argentina. Energies 2017, 10, 383. https://doi.org/10.3390/en10030383

AMA Style

Lillo I, Pérez E, Moreno S, Silva M. Process Heat Generation Potential from Solar Concentration Technologies in Latin America: The Case of Argentina. Energies. 2017; 10(3):383. https://doi.org/10.3390/en10030383

Chicago/Turabian Style

Lillo, Isidoro, Elena Pérez, Sara Moreno, and Manuel Silva. 2017. "Process Heat Generation Potential from Solar Concentration Technologies in Latin America: The Case of Argentina" Energies 10, no. 3: 383. https://doi.org/10.3390/en10030383

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