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Materials, Volume 7, Issue 12 (December 2014) – 35 articles , Pages 7615-8212

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984 KiB  
Article
Super Dielectric Materials
by Samuel Fromille and Jonathan Phillips
Materials 2014, 7(12), 8197-8212; https://doi.org/10.3390/ma7128197 - 22 Dec 2014
Cited by 22 | Viewed by 8220
Abstract
Evidence is provided here that a class of materials with dielectric constants greater than 105 at low frequency (<10−2 Hz), herein called super dielectric materials (SDM), can be generated readily from common, inexpensive materials. Specifically it is demonstrated that high surface [...] Read more.
Evidence is provided here that a class of materials with dielectric constants greater than 105 at low frequency (<10−2 Hz), herein called super dielectric materials (SDM), can be generated readily from common, inexpensive materials. Specifically it is demonstrated that high surface area alumina powders, loaded to the incipient wetness point with a solution of boric acid dissolved in water, have dielectric constants, near 0 Hz, greater than 4 × 108 in all cases, a remarkable increase over the best dielectric constants previously measured for energy storage capabilities, ca. 1 × 104. It is postulated that any porous, electrically insulating material (e.g., high surface area powders of silica, titania, etc.), filled with a liquid containing a high concentration of ionic species will potentially be an SDM. Capacitors created with the first generated SDM dielectrics (alumina with boric acid solution), herein called New Paradigm Super (NPS) capacitors display typical electrostatic capacitive behavior, such as increasing capacitance with decreasing thickness, and can be cycled, but are limited to a maximum effective operating voltage of about 0.8 V. A simple theory is presented: Water containing relatively high concentrations of dissolved ions saturates all, or virtually all, the pores (average diameter 500 Å) of the alumina. In an applied field the positive ionic species migrate to the cathode end, and the negative ions to the anode end of each drop. This creates giant dipoles with high charge, hence leading to high dielectric constant behavior. At about 0.8 V, water begins to break down, creating enough ionic species to “short” the individual water droplets. Potentially NPS capacitor stacks can surpass “supercapacitors” in volumetric energy density. Full article
(This article belongs to the Section Energy Materials)
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630 KiB  
Communication
Improving the Efficiency of Organic Solar Cells upon Addition of Polyvinylpyridine
by Rita Rodrigues, Rui Meira, Quirina Ferreira, Ana Charas and Jorge Morgado
Materials 2014, 7(12), 8189-8196; https://doi.org/10.3390/ma7128189 - 22 Dec 2014
Cited by 5 | Viewed by 6182
Abstract
We report on the efficiency improvement of organic solar cells (OPVs) based on the low energy gap polyfluorene derivative, APFO-3, and the soluble C60 fullerene PCBM, upon addition of a residual amount of poly (4-vinylpyridine) (PVP). We find that the addition of [...] Read more.
We report on the efficiency improvement of organic solar cells (OPVs) based on the low energy gap polyfluorene derivative, APFO-3, and the soluble C60 fullerene PCBM, upon addition of a residual amount of poly (4-vinylpyridine) (PVP). We find that the addition of 1% by weight of PVP with respect to the APFO-3 content leads to an increase of efficiency from 2.4% to 2.9%. Modifications in the phase separation details of the active layer were investigated as a possible origin of the efficiency increase. At high concentrations of PVP, the blend morphology is radically altered as observed by Atomic Force Microscopy. Although the use of low molecular weight additives is a routine method to improve OPVs efficiency, this report shows that inert polymers, in terms of optical and charge transport properties, may also improve the performance of polymer-based solar cells. Full article
(This article belongs to the Section Energy Materials)
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879 KiB  
Review
Biocompatibility of Advanced Manufactured Titanium Implants—A Review
by Alfred T. Sidambe
Materials 2014, 7(12), 8168-8188; https://doi.org/10.3390/ma7128168 - 19 Dec 2014
Cited by 487 | Viewed by 27778
Abstract
Titanium (Ti) and its alloys may be processed via advanced powder manufacturing routes such as additive layer manufacturing (or 3D printing) or metal injection moulding. This field is receiving increased attention from various manufacturing sectors including the medical devices sector. It is possible [...] Read more.
Titanium (Ti) and its alloys may be processed via advanced powder manufacturing routes such as additive layer manufacturing (or 3D printing) or metal injection moulding. This field is receiving increased attention from various manufacturing sectors including the medical devices sector. It is possible that advanced manufacturing techniques could replace the machining or casting of metal alloys in the manufacture of devices because of associated advantages that include design flexibility, reduced processing costs, reduced waste, and the opportunity to more easily manufacture complex or custom-shaped implants. The emerging advanced manufacturing approaches of metal injection moulding and additive layer manufacturing are receiving particular attention from the implant fabrication industry because they could overcome some of the difficulties associated with traditional implant fabrication techniques such as titanium casting. Using advanced manufacturing, it is also possible to produce more complex porous structures with improved mechanical performance, potentially matching the modulus of elasticity of local bone. While the economic and engineering potential of advanced manufacturing for the manufacture of musculo-skeletal implants is therefore clear, the impact on the biocompatibility of the materials has been less investigated. In this review, the capabilities of advanced powder manufacturing routes in producing components that are suitable for biomedical implant applications are assessed with emphasis placed on surface finishes and porous structures. Given that biocompatibility and host bone response are critical determinants of clinical performance, published studies of in vitro and in vivo research have been considered carefully. The review concludes with a future outlook on advanced Ti production for biomedical implants using powder metallurgy. Full article
(This article belongs to the Section Biomaterials)
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2764 KiB  
Article
Anodization Mechanism on SiC Nanoparticle Reinforced Al Matrix Composites Produced by Power Metallurgy
by Sonia C. Ferreira, Ana Conde, María A. Arenas, Luis A. Rocha and Alexandre Velhinho
Materials 2014, 7(12), 8151-8167; https://doi.org/10.3390/ma7128151 - 19 Dec 2014
Cited by 11 | Viewed by 8802
Abstract
Specimens of aluminum-based composites reinforced by silicon carbide nanoparticles (Al/SiCnp) produced by powder metallurgy (PM) were anodized under voltage control in tartaric-sulfuric acid (TSA). In this work, the influence of the amount of SiCnp on the film growth during anodizing [...] Read more.
Specimens of aluminum-based composites reinforced by silicon carbide nanoparticles (Al/SiCnp) produced by powder metallurgy (PM) were anodized under voltage control in tartaric-sulfuric acid (TSA). In this work, the influence of the amount of SiCnp on the film growth during anodizing was investigated. The current density versus time response and the morphology of the porous alumina film formed at the composite surface are compared to those concerning a commercial aluminum alloy (AA1050) anodized under the same conditions. The processing method of the aluminum alloys influences the efficiency of the anodizing process, leading to a lower thicknesses for the unreinforced Al-PM alloy regarding the AA1050. The current density versus time response is strongly dependent on the amount of SiCnp. The current peaks and the steady-state current density recorded at each voltage step increases with the SiCnp volume fraction due to the oxidation of the SiCnp. The formation mechanism of the anodic film on Al/SiCnp composites is different from that occurring in AA1050, partly due the heterogeneous distribution of the reinforcement particles in the metallic matrix, but also to the entrapment of SiCnp in the anodic film. Full article
(This article belongs to the Section Advanced Composites)
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1296 KiB  
Article
Properties Characterization of Chemically Modified Hemp Hurds
by Nadezda Stevulova, Julia Cigasova, Adriana Estokova, Eva Terpakova, Anton Geffert, Frantisek Kacik, Eva Singovszka and Marian Holub
Materials 2014, 7(12), 8131-8150; https://doi.org/10.3390/ma7128131 - 17 Dec 2014
Cited by 154 | Viewed by 12405
Abstract
The effect of chemical treatment of hemp hurds slices in three solutions (EDTA (Ethylenediaminetetraacetic acid), NaOH and Ca(OH)2) on the properties of natural material was discussed in this paper. Changes in the morphology, chemical composition and structure as well as thermal [...] Read more.
The effect of chemical treatment of hemp hurds slices in three solutions (EDTA (Ethylenediaminetetraacetic acid), NaOH and Ca(OH)2) on the properties of natural material was discussed in this paper. Changes in the morphology, chemical composition and structure as well as thermal stability of hemp hurds before and after their modification were investigated by using FTIR (Fourier transform infrared spectroscopy), XRD (X-ray powder diffraction analysis) and TG (thermogravimetry)/DSC (differential scanning calorimetry). Size exclusion chromatography (SEC) measurements were used for determination of degree of cellulose polymerization of hemp hurd samples. Chemical modification is related to the partial removal of non-cellulosic components of lignin, hemicellulose and pectin as well as waxes from the surface of hemp hurd slices. Another effect of the chemical treatment applied is connected with increasing the crystallinity index of cellulose determined by FTIR and XRD methods. Decrease in degree of cellulose polymerization and polydispersity index in chemically modified hemp hurds compared to the original sample was observed. Increase in thermal stability of treated hemp hurd was found. The most significant changes were observed in alkaline treated hemp hurds by NaOH. Full article
(This article belongs to the Section Advanced Composites)
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1849 KiB  
Article
Metal Phosphate-Supported Pt Catalysts for CO Oxidation
by Xiaoshuang Qian, Hongmei Qin, Tao Meng, Yi Lin and Zhen Ma
Materials 2014, 7(12), 8105-8130; https://doi.org/10.3390/ma7128105 - 17 Dec 2014
Cited by 49 | Viewed by 10605
Abstract
Oxides (such as SiO2, TiO2, ZrO2, Al2O3, Fe2O3, CeO2) have often been used to prepare supported Pt catalysts for CO oxidation and other reactions, whereas metal phosphate-supported [...] Read more.
Oxides (such as SiO2, TiO2, ZrO2, Al2O3, Fe2O3, CeO2) have often been used to prepare supported Pt catalysts for CO oxidation and other reactions, whereas metal phosphate-supported Pt catalysts for CO oxidation were rarely reported. Metal phosphates are a family of metal salts with high thermal stability and acid-base properties. Hydroxyapatite (Ca10(PO4)6(OH)2, denoted as Ca-P-O here) also has rich hydroxyls. Here we report a series of metal phosphate-supported Pt (Pt/M-P-O, M = Mg, Al, Ca, Fe, Co, Zn, La) catalysts for CO oxidation. Pt/Ca-P-O shows the highest activity. Relevant characterization was conducted using N2 adsorption-desorption, inductively coupled plasma (ICP) atomic emission spectroscopy, X-ray diffraction (XRD), transmission electron microscopy (TEM), CO2 temperature-programmed desorption (CO2-TPD), X-ray photoelectron spectroscopy (XPS), and H2 temperature-programmed reduction (H2-TPR). This work furnishes a new catalyst system for CO oxidation and other possible reactions. Full article
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560 KiB  
Article
Poly(2,5-bis(N-Methyl-N-Hexylamino)Phenylene Vinylene) (BAM-PPV) as Pretreatment Coating for Aerospace Applications: Laboratory and Field Studies
by Peter Zarras, Diane Buhrmaster, Cindy Webber, Nicole Anderson, John D. Stenger-Smith and Paul A. Goodman
Materials 2014, 7(12), 8088-8104; https://doi.org/10.3390/ma7128088 - 17 Dec 2014
Cited by 3 | Viewed by 6372
Abstract
In this study, an electroactive polymer (EAP), poly(2,5-bis(N-methyl-N-hexylamino)phenylene vinylene) (BAM-PPV) was investigated as a potential alternative surface pretreatment for hexavalent chromium (Cr(VI))-based aerospace coatings. BAM-PPV was tested as a pretreatment coating on an aerospace aluminum alloy (AA2024-T3) substrate in [...] Read more.
In this study, an electroactive polymer (EAP), poly(2,5-bis(N-methyl-N-hexylamino)phenylene vinylene) (BAM-PPV) was investigated as a potential alternative surface pretreatment for hexavalent chromium (Cr(VI))-based aerospace coatings. BAM-PPV was tested as a pretreatment coating on an aerospace aluminum alloy (AA2024-T3) substrate in combination with a non-Cr(VI) epoxy primer and a polyurethane Advanced Performance Coating (APC) topcoat. This testing was undertaken to determine BAM-PPV’s adhesion, corrosion-inhibition, compatibility and survivability in laboratory testing and during outdoor field-testing. BAM-PPV showed excellent adhesion and acceptable corrosion performance in laboratory testing. The BAM-PPV aerospace coating system (BAM-PPV, non-Cr(VI) epoxy primer and polyurethane APC topcoat) was field tested for one year on the rear hatch door of the United States Air Force C-5 cargo plane. After one year of field testing there was no evidence of delamination or corrosion of the BAM-PPV aerospace coating system. Full article
(This article belongs to the Special Issue Corrosion of Materials)
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1247 KiB  
Article
Thermophysical and Mechanical Properties of Hardened Cement Paste with Microencapsulated Phase Change Materials for Energy Storage
by Hongzhi Cui, Wenyu Liao, Shazim Ali Memon, Biqin Dong and Waiching Tang
Materials 2014, 7(12), 8070-8087; https://doi.org/10.3390/ma7128070 - 16 Dec 2014
Cited by 34 | Viewed by 8920
Abstract
In this research, structural-functional integrated cement-based materials were prepared by employing cement paste and a microencapsulated phase change material (MPCM) manufactured using urea-formaldehyde resin as the shell and paraffin as the core material. The encapsulation ratio of the MPCM could reach up to [...] Read more.
In this research, structural-functional integrated cement-based materials were prepared by employing cement paste and a microencapsulated phase change material (MPCM) manufactured using urea-formaldehyde resin as the shell and paraffin as the core material. The encapsulation ratio of the MPCM could reach up to 91.21 wt%. Thermal energy storage cement pastes (TESCPs) incorporated with different MPCM contents (5%, 10%, 15%, 20% and 25% by weight of cement) were developed, and their thermal and mechanical properties were studied. The results showed that the total energy storage capacity of the hardened cement specimens with MPCM increased by up to 3.9-times compared with that of the control cement paste. The thermal conductivity at different temperature levels (35–36 °C, 55–56 °C and 72–74 °C) decreased with the increase of MPCM content, and the decrease was the highest when the temperature level was 55–56 °C. Moreover, the compressive strength, flexural strength and density of hardened cement paste decreased with the increase in MPCM content linearly. Among the evaluated properties, the compressive strength of TESCPs had a larger and faster degradation with the increase of MPCM content. Full article
(This article belongs to the Section Energy Materials)
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2987 KiB  
Article
Annealing Effects in Twin-Roll Cast AA8006 Aluminium Sheets Processed by Accumulative Roll-Bonding
by Miroslav Cieslar and Michaela Poková
Materials 2014, 7(12), 8058-8069; https://doi.org/10.3390/ma7128058 - 15 Dec 2014
Cited by 8 | Viewed by 5652
Abstract
Ultrafine grained sheets were prepared from a twin-roll cast AA8006 aluminium alloy using accumulative roll-bonding process at room temperature. The evolution of microstructure of sheets after three accumulative roll-bonding passes during isochronal annealing with a constant step of 20 °C/20 min was studied [...] Read more.
Ultrafine grained sheets were prepared from a twin-roll cast AA8006 aluminium alloy using accumulative roll-bonding process at room temperature. The evolution of microstructure of sheets after three accumulative roll-bonding passes during isochronal annealing with a constant step of 20 °C/20 min was studied by light and electron microscopy. The influence of the resulting microstructure on mechanical properties was monitored by microhardness measurements. The microhardness increases when the material is annealed up to 160 °C. Above this temperature a fast drop of microhardness occurs followed by a negligible variation at annealing temperatures exceeding 300 °C. In order to map continuously the microstructure changes during annealing, the in situ TEM experiments in the heating stage were performed as a supplement to post-mortem TEM observations. Full article
(This article belongs to the Section Advanced Materials Characterization)
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1578 KiB  
Article
Adsorption of Azo-Dye Orange II from Aqueous Solutions Using a Metal-Organic Framework Material: Iron- Benzenetricarboxylate
by Elizabeth Rojas García, Ricardo López Medina, Marcos May Lozano, Isaías Hernández Pérez, Maria J. Valero and Ana M. Maubert Franco
Materials 2014, 7(12), 8037-8057; https://doi.org/10.3390/ma7128037 - 12 Dec 2014
Cited by 157 | Viewed by 12694
Abstract
A Metal-Organic Framework (MOF), iron-benzenetricarboxylate (Fe(BTC)), has been studied for the adsorptive removal of azo-dye Orange II from aqueous solutions, where the effect of various parameters was tested and isotherm and kinetic models were suggested. The adsorption capacities of Fe(BTC) were much higher [...] Read more.
A Metal-Organic Framework (MOF), iron-benzenetricarboxylate (Fe(BTC)), has been studied for the adsorptive removal of azo-dye Orange II from aqueous solutions, where the effect of various parameters was tested and isotherm and kinetic models were suggested. The adsorption capacities of Fe(BTC) were much higher than those of an activated carbon. The experimental data can be best described by the Langmuir isotherm model (R2 > 0.997) and revealed the ability of Fe(BTC) to adsorb 435 mg of Orange II per gram of adsorbent at the optimal conditions. The kinetics of Orange II adsorption followed a pseudo-second-order kinetic model, indicating the coexistence of physisorption and chemisorption, with intra-particle diffusion being the rate controlling step. The thermodynamic study revealed that the adsorption of Orange II was feasible, spontaneous and exothermic process (−25.53 kJ·mol−1). The high recovery of the dye showed that Fe(BTC) can be employed as an effective and reusable adsorbent for the removal of Orange II from aqueous solutions and showed the economic interest of this adsorbent material for environmental purposes. Full article
(This article belongs to the Section Porous Materials)
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590 KiB  
Article
Enhanced Photocatalytic Degradation of Methyl Orange Dye under the Daylight Irradiation over CN-TiO2 Modified with OMS-2
by Mohamed Elfatih Hassan, Jing Chen, Guanglong Liu, Duanwei Zhu and Jianbo Cai
Materials 2014, 7(12), 8024-8036; https://doi.org/10.3390/ma7128024 - 12 Dec 2014
Cited by 22 | Viewed by 8313
Abstract
In this study, CN-TiO2 was modified with cryptomelane octahedral molecular sieves (OMS-2) by the sol-gel method based on the self-assembly technique to enhance its photocatalytic activity under the daylight irradiation. The synthesized samples were characterized by X-ray diffraction (XRD), UV-vis spectroscopy, Fourier [...] Read more.
In this study, CN-TiO2 was modified with cryptomelane octahedral molecular sieves (OMS-2) by the sol-gel method based on the self-assembly technique to enhance its photocatalytic activity under the daylight irradiation. The synthesized samples were characterized by X-ray diffraction (XRD), UV-vis spectroscopy, Fourier transform infrared spectroscopy (FT-IR) and porosimeter analysis. The results showed that the addition of OMS-2 in the sol lead to higher Brunauer-Emmett-Teller (BET) surface area, pore volume, porosity of particle after heat treatment and the specific surface area, porosity, crystallite size and pore size distribution could be controlled by adjusting the calcination temperature. Compared to the CN-TiO2-400 sample, CN-TiO2/OMS-2-400 exhibited greater red shift in absorption edge of samples in visible region due to the OMS-2 coated. The enhancement of photocatalytic activity of CN-TiO2/OMS-2 composite photocatalyst was subsequently evaluated for the degradation of the methyl orange dye under the daylight irradiation in water. The results showed that the methyl orange dye degradation rate reach to 37.8% for the CN-TiO2/OMS-2-400 sample under the daylight irradiation for 5 h, which was higher than that of reference sample. The enhancement in daylight photocatalytic activities of the CN-TiO2/OMS samples could be attributed to the synergistic effects of OMS-2 coated, larger surface area and red shift in adsorption edge of the prepared sample. Full article
(This article belongs to the Special Issue Photocatalytic Materials)
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570 KiB  
Article
Preparation of Biodiesel from Soybean Catalyzed by Basic Ionic Liquids [Hnmm]OH
by Qinggong Ren, Tongmei Zuo, Jingjing Pan, Changle Chen and Weimin Li
Materials 2014, 7(12), 8012-8023; https://doi.org/10.3390/ma7128012 - 11 Dec 2014
Cited by 25 | Viewed by 11951
Abstract
A morpholine alkaline basic ionic liquid (IL) 1-butyl-3-methyl morpholine hydroxide ([Hnmm]OH) was synthesized and characterized by 1H NMR and FT-IR. [Hnmm]OH is highly active in catalyzing the synthesis of biodiesel from the reaction of methanol with soybean oil. The influence of the [...] Read more.
A morpholine alkaline basic ionic liquid (IL) 1-butyl-3-methyl morpholine hydroxide ([Hnmm]OH) was synthesized and characterized by 1H NMR and FT-IR. [Hnmm]OH is highly active in catalyzing the synthesis of biodiesel from the reaction of methanol with soybean oil. The influence of the reaction conditions, including the [Hnmm]OH catalyst amount, the molar ratio of methanol to soybean oil, reaction temperature and time, was investigated. Moreover, the pH and thermal stability of the catalyst was studied. The catalytic activity was affected by its alkalinity. The optimum reaction conditions were found as [Hnmm]OH amount of 4% (mass fraction), the methanol to soybean oil molar ratio of 8, temperature 70 °C and reaction time 1.5 h, the yield of Biodiesel reached 97.0%, and exhibits high stability upon recycling, the yield of Biodiesel is still more than 90% even after being reused for five times. A great advantage of using ILs is that it is very easy to separate the final products. After the reaction, a biphasic system was obtained. The top phase contains biodiesel and a little bit of methanol. Pure biodiesel can be isolated by vacuum evacuating the methanol. The bottom phase contains methanol, glycerol and ILs. Pure glycerol can be obtained simply by distillation. After distillation, pure ILs was obtained, which can be used directly for another reaction. The as prepared biodiesel shows very appealing properties. Full article
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1132 KiB  
Article
Process-time Optimization of Vacuum Degassing Using a Genetic Alloy Design Approach
by David Dilner, Qi Lu, Huahai Mao, Wei Xu, Sybrand Van der Zwaag and Malin Selleby
Materials 2014, 7(12), 7997-8011; https://doi.org/10.3390/ma7127997 - 10 Dec 2014
Cited by 4 | Viewed by 6120
Abstract
This paper demonstrates the use of a new model consisting of a genetic algorithm in combination with thermodynamic calculations and analytical process models to minimize the processing time during a vacuum degassing treatment of liquid steel. The model sets multiple simultaneous targets for [...] Read more.
This paper demonstrates the use of a new model consisting of a genetic algorithm in combination with thermodynamic calculations and analytical process models to minimize the processing time during a vacuum degassing treatment of liquid steel. The model sets multiple simultaneous targets for final S, N, O, Si and Al levels and uses the total slag mass, the slag composition, the steel composition and the start temperature as optimization variables. The predicted optimal conditions agree well with industrial practice. For those conditions leading to the shortest process time the target compositions for S, N and O are reached almost simultaneously. Full article
(This article belongs to the Special Issue Steels)
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769 KiB  
Review
Determination and Quantification of Molecular Interactions in Protein Films: A Review
by Felicia Hammann and Markus Schmid
Materials 2014, 7(12), 7975-7996; https://doi.org/10.3390/ma7127975 - 10 Dec 2014
Cited by 117 | Viewed by 12754
Abstract
Protein based films are nowadays also prepared with the aim of replacing expensive, crude oil-based polymers as environmentally friendly and renewable alternatives. The protein structure determines the ability of protein chains to form intra- and intermolecular bonds, whereas the degree of cross-linking depends [...] Read more.
Protein based films are nowadays also prepared with the aim of replacing expensive, crude oil-based polymers as environmentally friendly and renewable alternatives. The protein structure determines the ability of protein chains to form intra- and intermolecular bonds, whereas the degree of cross-linking depends on the amino acid composition and molecular weight of the protein, besides the conditions used in film preparation and processing. The functionality varies significantly depending on the type of protein and affects the resulting film quality and properties. This paper reviews the methods used in examination of molecular interactions in protein films and discusses how these intermolecular interactions can be quantified. The qualitative determination methods can be distinguished by structural analysis of solutions (electrophoretic analysis, size exclusion chromatography) and analysis of solid films (spectroscopy techniques, X-ray scattering methods). To quantify molecular interactions involved, two methods were found to be the most suitable: protein film swelling and solubility. The importance of non-covalent and covalent interactions in protein films can be investigated using different solvents. The research was focused on whey protein, whereas soy protein and wheat gluten were included as further examples of proteins. Full article
(This article belongs to the Section Advanced Materials Characterization)
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3579 KiB  
Review
Laser Peening Process and Its Impact on Materials Properties in Comparison with Shot Peening and Ultrasonic Impact Peening
by Abdullahi K. Gujba and Mamoun Medraj
Materials 2014, 7(12), 7925-7974; https://doi.org/10.3390/ma7127925 - 10 Dec 2014
Cited by 298 | Viewed by 27937
Abstract
The laser shock peening (LSP) process using a Q-switched pulsed laser beam for surface modification has been reviewed. The development of the LSP technique and its numerous advantages over the conventional shot peening (SP) such as better surface finish, higher depths of residual [...] Read more.
The laser shock peening (LSP) process using a Q-switched pulsed laser beam for surface modification has been reviewed. The development of the LSP technique and its numerous advantages over the conventional shot peening (SP) such as better surface finish, higher depths of residual stress and uniform distribution of intensity were discussed. Similar comparison with ultrasonic impact peening (UIP)/ultrasonic shot peening (USP) was incorporated, when possible. The generation of shock waves, processing parameters, and characterization of LSP treated specimens were described. Special attention was given to the influence of LSP process parameters on residual stress profiles, material properties and structures. Based on the studies so far, more fundamental understanding is still needed when selecting optimized LSP processing parameters and substrate conditions. A summary of the parametric studies of LSP on different materials has been presented. Furthermore, enhancements in the surface micro and nanohardness, elastic modulus, tensile yield strength and refinement of microstructure which translates to increased fatigue life, fretting fatigue life, stress corrosion cracking (SCC) and corrosion resistance were addressed. However, research gaps related to the inconsistencies in the literature were identified. Current status, developments and challenges of the LSP technique were discussed. Full article
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1065 KiB  
Article
Phosphated Cellulose as an Efficient Biomaterial for Aqueous Drug Ranitidine Removal
by Roosevelt D. S. Bezerra, Márcia M. F. Silva, Alan I. S. Morais, Josy A. Osajima, Maria R. M. C. Santos, Claudio Airoldi and Edson C. Silva Filho
Materials 2014, 7(12), 7907-7924; https://doi.org/10.3390/ma7127907 - 09 Dec 2014
Cited by 29 | Viewed by 8609
Abstract
Crystalline cellulose chemically modified through a reaction with sodium trimetaphosphate (STMP) in an acidic or basic condition yielded Cel-P4 and Cel-P10. These phosphated solids were characterized by elemental analysis, X-ray diffraction (XRD), infrared (IR) spectroscopy, scanning electron microscopy (SEM), nuclear magnetic resonance (NMR) [...] Read more.
Crystalline cellulose chemically modified through a reaction with sodium trimetaphosphate (STMP) in an acidic or basic condition yielded Cel-P4 and Cel-P10. These phosphated solids were characterized by elemental analysis, X-ray diffraction (XRD), infrared (IR) spectroscopy, scanning electron microscopy (SEM), nuclear magnetic resonance (NMR) at the solid state for phosphorus nucleus and dispersive X-ray energy. The elemental results demonstrated that the phosphorylation reaction was more efficient in the basic medium, as supported by the amount of phosphorous content. The synthesized biomaterials decreased in crystallinity in comparison to the precursor cellulose, with an increase in roughness and present two distinct phosphorus environments in the formed structure. The phosphated cellulose in an alkaline condition was applied to sorb the drug ranitidine. This process was applied in varying pH, time, temperature and concentration. The best sorption kinetic model to fit the experimental data was the pseudo-second-order with a coefficient correlation of 0.8976, and the Langmuir isotherm model was the most adjusted to the variation in concentration. The efficient drug sorption has a low dependence on temperature, with maximum values of 85.0, 82.0 mg and 85.7 mg·g−1 for Cel-P10 at 298, 308 and 318 K, respectively. The best sorption occurred at pH = 6 with a saturation time of 210 min. Full article
(This article belongs to the Special Issue Advances in Cellulosic Materials 2014)
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3783 KiB  
Article
Effects of Intercritical Annealing Temperature on Mechanical Properties of Fe-7.9Mn-0.14Si-0.05Al-0.07C Steel
by Xianming Zhao, Yongfeng Shen, Lina Qiu, Yandong Liu, Xin Sun and Liang Zuo
Materials 2014, 7(12), 7891-7906; https://doi.org/10.3390/ma7127891 - 09 Dec 2014
Cited by 63 | Viewed by 11809
Abstract
A medium Mn steel has been designed to achieve an excellent combination of strength and ductility based on the TRIP (Transformation Induced Plasticity) concept for automotive applications. Following six passes of hot rolling at 850 °C, the Fe-7.9Mn-0.14Si-0.05Al-0.07C (wt.%) steel was warm-rolled at [...] Read more.
A medium Mn steel has been designed to achieve an excellent combination of strength and ductility based on the TRIP (Transformation Induced Plasticity) concept for automotive applications. Following six passes of hot rolling at 850 °C, the Fe-7.9Mn-0.14Si-0.05Al-0.07C (wt.%) steel was warm-rolled at 630 °C for seven passes and subsequently air cooled to room temperature. The sample was subsequently intercritically annealed at various temperatures for 30 min to promote the reverse transformation of martensite into austenite. The obtained results show that the highest volume fraction of austenite is 39% for the sample annealed at 600 °C. This specimen exhibits a yield stress of 910 MPa and a high ultimate tensile stress of 1600 MPa, with an elongation-to-failure of 0.29 at a strain rate of 1 × 10−3/s. The enhanced work-hardening ability of the investigated steel is closely related to martensitic transformation and the interaction of dislocations. Especially, the alternate arrangement of acicular ferrite (soft phase) and ultrafine austenite lamellae (50–200 nm, strong and ductile phase) is the key factor contributing to the excellent combination of strength and ductility. On the other hand, the as-warm-rolled sample also exhibits the excellent combination of strength and ductility, with elongation-to-failure much higher than those annealed at temperatures above 630 °C. Full article
(This article belongs to the Special Issue Steels)
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1002 KiB  
Article
The Solidification Behavior of AA2618 Aluminum Alloy and the Influence of Cooling Rate
by Yulin Liu, Ming Liu, Lei Luo, Jijie Wang and Chunzhong Liu
Materials 2014, 7(12), 7875-7890; https://doi.org/10.3390/ma7127875 - 09 Dec 2014
Cited by 18 | Viewed by 7855
Abstract
In AA2618 aluminum alloy, the iron- and nickel-rich intermetallics formed during solidification are of great effect on the mechanical properties of the alloy at both room temperature and elevated temperatures. However, the solidification behavior of the alloy and the formation mechanism of the [...] Read more.
In AA2618 aluminum alloy, the iron- and nickel-rich intermetallics formed during solidification are of great effect on the mechanical properties of the alloy at both room temperature and elevated temperatures. However, the solidification behavior of the alloy and the formation mechanism of the intermetallics during solidification of the alloy are not clear. This research fills the gap and contributes to understanding the intermetallic of the alloy. The results showed that cooling rate was of great influence on the formation of the intermetallics. Under the condition of slow cooling, the as-cast microstructures of the alloy were complex with many coarse eutectic compounds including Al9FeNi, Al7(CuNi)5, Si, Al2Cu and Al2CuMg. The phase Al9FeNi was the dominant intermetallic compound, which precipitated at the earlier stage of the solidification by eutectic reaction L → α-Al + Al9FeNi. Increasing the cooling rate would suppress the formation of the coarse eutectic intermetallics. Under the condition of near-rapid cooling, the as-cast microstructures of the alloy consisted of metastable intermetallics Al9FeNi and Al2Cu; the equilibrium eutectic compounds were suppressed. This research concluded that intermetallics could be refined to a great extent by near-rapid cooling. Full article
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609 KiB  
Article
The Effect of Specimen Size on the Results of Concrete Adiabatic Temperature Rise Test with Commercially Available Equipment
by Byung Jae Lee, Jin Wook Bang, Kyung Joon Shin and Yun Yong Kim
Materials 2014, 7(12), 7861-7874; https://doi.org/10.3390/ma7127861 - 08 Dec 2014
Cited by 6 | Viewed by 5680
Abstract
In this study, adiabatic temperature rise tests depending on binder type and adiabatic specimen volume were performed, and the maximum adiabatic temperature rises and the reaction factors for each mix proportion were analyzed and suggested. The results indicated that the early strength low [...] Read more.
In this study, adiabatic temperature rise tests depending on binder type and adiabatic specimen volume were performed, and the maximum adiabatic temperature rises and the reaction factors for each mix proportion were analyzed and suggested. The results indicated that the early strength low heat blended cement mixture had the lowest maximum adiabatic temperature rise (Q) and the ternary blended cement mixture had the lowest reaction factor (r). Also, Q and r varied depending on the adiabatic specimen volume even when the tests were conducted with a calorimeter, which satisfies the recommendations for adiabatic conditions. Test results show a correlation: the measurements from the 50 L specimens were consistently higher than those from the 6 L specimens. However, the Q and r values of the 30 L specimen were similar to those of the 50 L specimen. Based on the above correlation, the adiabatic temperature rise of the 50 L specimen could be predicted using the results of the 6 L and 30 L specimens. Therefore, it is thought that this correlation can be used for on-site concrete quality control and basic research. Full article
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2082 KiB  
Article
The Fire Resistance Performance of Recycled Aggregate Concrete Columns with Different Concrete Compressive Strengths
by Hongying Dong, Wanlin Cao, Jianhui Bian and Jianwei Zhang
Materials 2014, 7(12), 7843-7860; https://doi.org/10.3390/ma7127843 - 08 Dec 2014
Cited by 36 | Viewed by 8983
Abstract
In order to ascertain the fire resistance performance of recycled aggregate concrete (RAC) components with different concrete compressive strengths, four full-scaled concrete columns were designed and tested under high temperature. Two of the four specimens were constructed by normal concrete with compressive strength [...] Read more.
In order to ascertain the fire resistance performance of recycled aggregate concrete (RAC) components with different concrete compressive strengths, four full-scaled concrete columns were designed and tested under high temperature. Two of the four specimens were constructed by normal concrete with compressive strength ratings of C20 and C30, respectively, while the others were made from recycled coarse aggregate (RCA) concrete of C30 and C40, respectively. Identical constant axial forces were applied to specimens while being subjected to simulated building fire conditions in a laboratory furnace. Several parameters from the experimental results were comparatively analyzed, including the temperature change, vertical displacement, lateral deflection, fire endurance, and failure characteristics of specimens. The temperature field of specimens was simulated with ABAQUS Software (ABAQUS Inc., Provindence, RI, USA) and the results agreed quite well with those from the experiments. Results show that the rate of heat transfer from the surface to the interior of the column increases with the increase of the concrete’s compressive strength for both RAC columns and normal concrete columns. Under the same initial axial force ratio, for columns with the same cross section, those with lower concrete compressive strengths demonstrate better fire resistance performance. The fire resistance performance of RAC columns is better than that of normal concrete columns, with the same concrete compressive strength. Full article
(This article belongs to the Special Issue Recycled Materials)
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1174 KiB  
Article
Combustion Synthesis and Photoluminescence Properties of Red-Emitting CaAlSiN3:Eu2+ Phosphor for White-LEDs
by Shyan-Lung Chung and Shu-Chi Huang
Materials 2014, 7(12), 7828-7842; https://doi.org/10.3390/ma7127828 - 05 Dec 2014
Cited by 23 | Viewed by 7237
Abstract
A combustion synthesis method has been developed for synthesis of Eu2+ doped CaAlSiN3 phosphor and its photoluminescence properties were investigated. Ca, Al, Si, and Eu2O3 powders were used as the Ca, Al, Si and Eu sources. The addition [...] Read more.
A combustion synthesis method has been developed for synthesis of Eu2+ doped CaAlSiN3 phosphor and its photoluminescence properties were investigated. Ca, Al, Si, and Eu2O3 powders were used as the Ca, Al, Si and Eu sources. The addition of NaN3, NH4Cl and Si3N4 powders was found to increase significantly the product yield. These powders were mixed and pressed into a compact, which was then wrapped up with an igniting agent (i.e., Mg+Fe3O4). The compact was ignited by electrical heating under a N2 pressure of ≤1.0 MPa. Effects of these experimental parameters on the product yield were investigated and a reaction mechanism was proposed. The synthesized CaAlSiN3:Eu2+ phosphor absorbs light in the region of 200–600 nm and shows a broad band emission in the region of 500–800 nm due to the 4f65d1 → 4f7 transition of Eu2+. The sample doped with Eu2+ at the optimized molar ratio of 0.04 is efficiently excited by the blue light (460 nm) and generates emission peaking at ~650 nm with peak emission intensity ~106% of a commercially available phosphor, YAG:Ce3+(P46-Y3).The internal quantum efficiency of the synthesized phosphor was measured to be 71%, compared to 69% of the YAG:Ce3+ (P46-Y3). Full article
(This article belongs to the Special Issue Selected Papers from ICETI2014)
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2084 KiB  
Article
On the Utilization of Pozzolanic Wastes as an Alternative Resource of Cement
by Md. Rezaul Karim, Md. Maruf Hossain, Mohammad Nabi Newaz Khan, Muhammad Fauzi Mohd Zain, Maslina Jamil and Fook Chuan Lai
Materials 2014, 7(12), 7809-7827; https://doi.org/10.3390/ma7127809 - 05 Dec 2014
Cited by 69 | Viewed by 9789
Abstract
Recently, as a supplement of cement, the utilization of pozzolanic materials in cement and concrete manufacturing has increased significantly. This study investigates the scope to use pozzolanic wastes (slag, palm oil fuel ash and rice husk ash) as an alkali activated binder (AAB) [...] Read more.
Recently, as a supplement of cement, the utilization of pozzolanic materials in cement and concrete manufacturing has increased significantly. This study investigates the scope to use pozzolanic wastes (slag, palm oil fuel ash and rice husk ash) as an alkali activated binder (AAB) that can be used as an alternative to cement. To activate these materials, sodium hydroxide solution was used at 1.0, 2.5 and 5.0 molar concentration added into the mortar, separately. The required solution was used to maintain the flow of mortar at 110% ± 5%. The consistency and setting time of the AAB-paste were determined. Mortar was tested for its flow, compressive strength, porosity, water absorption and thermal resistance (heating at 700 °C) and investigated by scanning electron microscopy. The experimental results reveal that AAB-mortar exhibits less flow than that of ordinary Portland cement (OPC). Surprisingly, AAB-mortars (with 2.5 molar solution) achieved a compressive strength of 34.3 MPa at 28 days, while OPC shows that of 43.9 MPa under the same conditions. Although water absorption and porosity of the AAB-mortar are slightly high, it shows excellent thermal resistance compared to OPC. Therefore, based on the test results, it can be concluded that in the presence of a chemical activator, the aforementioned pozzolans can be used as an alternative material for cement. Full article
(This article belongs to the Section Advanced Composites)
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1451 KiB  
Article
Stress Corrosion Cracking of an Austenitic Stainless Steel in Nitrite-Containing Chloride Solutions
by R. K. Singh Raman and Wai Hoong Siew
Materials 2014, 7(12), 7799-7808; https://doi.org/10.3390/ma7127799 - 05 Dec 2014
Cited by 18 | Viewed by 10077
Abstract
This article describes the susceptibility of 316L stainless steel to stress corrosion cracking (SCC) in a nitrite-containing chloride solution. Slow strain rate testing (SSRT) in 30 wt. % MgCl2 solution established SCC susceptibility, as evidenced by post-SSRT fractography. Addition of nitrite to [...] Read more.
This article describes the susceptibility of 316L stainless steel to stress corrosion cracking (SCC) in a nitrite-containing chloride solution. Slow strain rate testing (SSRT) in 30 wt. % MgCl2 solution established SCC susceptibility, as evidenced by post-SSRT fractography. Addition of nitrite to the chloride solution, which is reported to have inhibitive influence on corrosion of stainless steels, was found to increase SCC susceptibility. The susceptibility was also found to increase with nitrite concentration. This behaviour is explained on the basis of the passivation and pitting characteristics of 316L steel in chloride solution. Full article
(This article belongs to the Special Issue Corrosion of Materials)
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3034 KiB  
Article
Effect of Temperature on the Growth of Silver Nanoparticles Using Plasmon-Mediated Method under the Irradiation of Green LEDs
by Shan-Wei Lee, Shi-Hise Chang, Yen-Shang Lai, Chang-Cheng Lin, Chin-Min Tsai, Yao-Chang Lee, Jui-Chang Chen and Cheng-Liang Huang
Materials 2014, 7(12), 7781-7798; https://doi.org/10.3390/ma7127781 - 05 Dec 2014
Cited by 58 | Viewed by 8237
Abstract
Plasmon-mediated shape conversion of spherical silver nanoparticles (NPs) to nanostructures with other shapes under the irradiation of green LEDs (520 ± 20 nm, 35 mw/cm2) at various temperatures (60, 40, 20, 10, 5, and 0 °C) was performed in this study. [...] Read more.
Plasmon-mediated shape conversion of spherical silver nanoparticles (NPs) to nanostructures with other shapes under the irradiation of green LEDs (520 ± 20 nm, 35 mw/cm2) at various temperatures (60, 40, 20, 10, 5, and 0 °C) was performed in this study. It was found that the bath temperature used in the reaction can influence the reaction rates, i.e., the times needed for the shape transformation process were 5, 11.5, 25, 45, 72, and 100 h at 60, 40, 20, 10, 5, and 0 °C, respectively. In addition, the bath temperature can also alter the morphologies of the final products. The major products are silver nanoplates at 60, 40 and 20 °C. However, they became decahedral silver NPs at 5 and 0 °C. The percentages of decahedral silver NPs synthesized at 60, 40, 20, 10, 5, and 0 °C are 0%, 1%, 5%, 45%, 73%, and 89%, respectively. Measuring the surface-enhanced Raman spectroscopy (SERS) spectra of the probe molecule R6G in the presence of KBr showed that both silver nanoplate colloids synthesized at 60 °C and decahedral silver NP colloids synthesized at 0 °C in the absence of PVP had good SERS activities. Full article
(This article belongs to the Section Advanced Materials Characterization)
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2831 KiB  
Article
Synthesization, Characterization, and in Vitro Evaluation of Cytotoxicity of Biomaterials Based on Halloysite Nanotubes
by Antonio Sánchez-Fernández, Laura Peña-Parás, Román Vidaltamayo, Rodrigo Cué-Sampedro, Ana Mendoza-Martínez, Viviana C. Zomosa-Signoret, Ana M. Rivas-Estilla and Paulina Riojas
Materials 2014, 7(12), 7770-7780; https://doi.org/10.3390/ma7127770 - 04 Dec 2014
Cited by 28 | Viewed by 7569
Abstract
Halloysite is an aluminosilicate clay that has been widely used for controlled drug delivery, immobilization of enzymes, and for the capture of circulating tumor cells (CTCs). Surface modification of halloysite by organosilanes has been explored to improve their properties. In this study halloysite [...] Read more.
Halloysite is an aluminosilicate clay that has been widely used for controlled drug delivery, immobilization of enzymes, and for the capture of circulating tumor cells (CTCs). Surface modification of halloysite by organosilanes has been explored to improve their properties. In this study halloysite clay nanotubes (HNTs) were functionalized by two different organosilanes: Trimethoxy(propyl)silane (TMPS), and Triethoxy(octyl)silane (EOS). Untreated and modified samples were characterized by scanning electron microscopy (SEM), X-ray diffractometry (XRD), thermogravimetrical analysis (TGA), and Fourier transform infrared spectroscopy (FTIR). Results showed a strong interaction of organosilanes with the chemical groups present in HNTs. Biocompatibility and cytotoxicity of these nanomaterials were determined using C6 rat glioblastoma cells. Our results indicate that prior to functionalization, HNTs show a high biocompatibility and low cytotoxicity. However, HNTs functionalized with EOS and TMPS showed high cytotoxicity by inducing apoptosis. These results allow the identification of potential applications in biomedical areas for HNTs. Full article
(This article belongs to the Special Issue Selected Papers from the 1st International e-Conference on Materials)
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1564 KiB  
Article
Study of Reactive Melt Processing Behavior of Externally Plasticized Cellulose Acetate in Presence of Isocyanate
by Rafael Erdmann, Stephan Kabasci, Joanna Kurek and Stefan Zepnik
Materials 2014, 7(12), 7752-7769; https://doi.org/10.3390/ma7127752 - 04 Dec 2014
Cited by 10 | Viewed by 8065
Abstract
Two types of externally plasticized cellulose acetate (CA) were chemically modified using 4,4'-methylene diphenyl diisocyanate (MDI) as crosslinking agent. Crosslinking was performed in the molten state by means of melt mixing in an internal mixer. The viscoelastic properties of the non-crosslinked, externally plasticized [...] Read more.
Two types of externally plasticized cellulose acetate (CA) were chemically modified using 4,4'-methylene diphenyl diisocyanate (MDI) as crosslinking agent. Crosslinking was performed in the molten state by means of melt mixing in an internal mixer. The viscoelastic properties of the non-crosslinked, externally plasticized CA show typical temperature dependence, similar to conventional thermoplastics. A strong increase in storage modulus is observed with increasing crosslink density indicating that the crosslinked compounds exhibit predominately elastic response. The complex viscosity also increases considerably with increasing crosslink density and does not reach the typical Newtonian plateau at low radial frequencies any more. The viscoelastic properties correlate well with the data recorded online during reactive melt processing in the internal mixer. In comparison to the non-crosslinked CA, the crosslinked compounds show higher glass transition temperature, higher VICAT softening temperatures, improved thermal stability and lower plasticizer evaporation at evaluated temperatures. Full article
(This article belongs to the Special Issue Advances in Cellulosic Materials 2014)
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1267 KiB  
Communication
Surface Characteristics and Catalytic Activity of Copper Deposited Porous Silicon Powder
by Muhammad Yusri Abdul Halim, Wei Leng Tan, Noor Hana Hanif Abu Bakar and Mohamad Abu Bakar
Materials 2014, 7(12), 7737-7751; https://doi.org/10.3390/ma7127737 - 04 Dec 2014
Cited by 24 | Viewed by 6380
Abstract
Porous structured silicon or porous silicon (PS) powder was prepared by chemical etching of silicon powder in an etchant solution of HF: HNO3: H2O (1:3:5 v/v). An immersion time of 4 min was sufficient for depositing Cu metal from [...] Read more.
Porous structured silicon or porous silicon (PS) powder was prepared by chemical etching of silicon powder in an etchant solution of HF: HNO3: H2O (1:3:5 v/v). An immersion time of 4 min was sufficient for depositing Cu metal from an aqueous solution of CuSO4 in the presence of HF. Scanning electron microscopy (SEM) analysis revealed that the Cu particles aggregated upon an increase in metal content from 3.3 wt% to 9.8 wt%. H2-temperature programmed reduction (H2-TPR) profiles reveal that re-oxidation of the Cu particles occurs after deposition. Furthermore, the profiles denote the existence of various sizes of Cu metal on the PS. The Cu-PS powders show excellent catalytic reduction on the p-nitrophenol regardless of the Cu loadings. Full article
(This article belongs to the Section Porous Materials)
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1041 KiB  
Article
Experimental Study on the Electrochemical Anti-Corrosion Properties of Steel Structures Applying the Arc Thermal Metal Spraying Method
by Hong-Bok Choe, Han-Seung Lee and Jun-Ho Shin
Materials 2014, 7(12), 7722-7736; https://doi.org/10.3390/ma7127722 - 03 Dec 2014
Cited by 42 | Viewed by 10011
Abstract
The arc thermal metal spraying method (ATMSM) provides proven long-term protective coating systems using zinc, aluminum and their alloys for steel work in a marine environment. This paper focuses on studying experimentally the anti-corrosion criteria of ATMSM on steel specimens. The effects of [...] Read more.
The arc thermal metal spraying method (ATMSM) provides proven long-term protective coating systems using zinc, aluminum and their alloys for steel work in a marine environment. This paper focuses on studying experimentally the anti-corrosion criteria of ATMSM on steel specimens. The effects of the types of spraying metal and the presence or absence of sealing treatment from the thermal spraying of film on the anti-corrosion performance of TMSM were quantitatively evaluated by electrochemical techniques. The results showed that ATMSM represented a sufficient corrosion resistance with the driving force based on the potential difference of more than approximately 0.60 V between the thermal spraying layer and the base substrate steel. Furthermore, it was found that the sealing treatment of specimens had suppressed the dissolution of metals, increased the corrosion potential, decreased the corrosion current density and increased the polarization resistance. Metal alloy Al–Mg (95%:5%) by mass with epoxy sealing coating led to the most successful anti-corrosion performance in these electrochemical experiments. Full article
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675 KiB  
Article
Reliability Study of Solder Paste Alloy for the Improvement of Solder Joint at Surface Mount Fine-Pitch Components
by Mohd Nizam Ab. Rahman, Noor Suhana Mohd Zubir, Raden Achmad Chairdino Leuveano, Jaharah A. Ghani and Wan Mohd Faizal Wan Mahmood
Materials 2014, 7(12), 7706-7721; https://doi.org/10.3390/ma7127706 - 02 Dec 2014
Cited by 4 | Viewed by 9402
Abstract
The significant increase in metal costs has forced the electronics industry to provide new materials and methods to reduce costs, while maintaining customers’ high-quality expectations. This paper considers the problem of most electronic industries in reducing costly materials, by introducing a solder paste [...] Read more.
The significant increase in metal costs has forced the electronics industry to provide new materials and methods to reduce costs, while maintaining customers’ high-quality expectations. This paper considers the problem of most electronic industries in reducing costly materials, by introducing a solder paste with alloy composition tin 98.3%, silver 0.3%, and copper 0.7%, used for the construction of the surface mount fine-pitch component on a Printing Wiring Board (PWB). The reliability of the solder joint between electronic components and PWB is evaluated through the dynamic characteristic test, thermal shock test, and Taguchi method after the printing process. After experimenting with the dynamic characteristic test and thermal shock test with 20 boards, the solder paste was still able to provide a high-quality solder joint. In particular, the Taguchi method is used to determine the optimal control parameters and noise factors of the Solder Printer (SP) machine, that affects solder volume and solder height. The control parameters include table separation distance, squeegee speed, squeegee pressure, and table speed of the SP machine. The result shows that the most significant parameter for the solder volume is squeegee pressure (2.0 mm), and the solder height is the table speed of the SP machine (2.5 mm/s). Full article
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695 KiB  
Article
Effective Interactions between Multilayered Ionic Microgels
by Clemens Hanel, Christos N. Likos and Ronald Blaak
Materials 2014, 7(12), 7689-7705; https://doi.org/10.3390/ma7127689 - 02 Dec 2014
Cited by 10 | Viewed by 5002
Abstract
Using a one-component reduction formalism, we calculate the effective interactions and the counterion density profiles for microgels that feature a multilayered shell structure. We follow a strategy that involves second order perturbation theory and obtain analytical expressions for the effective interactions by modeling [...] Read more.
Using a one-component reduction formalism, we calculate the effective interactions and the counterion density profiles for microgels that feature a multilayered shell structure. We follow a strategy that involves second order perturbation theory and obtain analytical expressions for the effective interactions by modeling the layers of the particles as linear superpostion of homogeneously charged spheres. The general method is applied to the important case of core–shell microgels and compared with the well-known results for a microgel that can be approximated by a macroscopic, and homogeneously charged, spherical macroion. Full article
(This article belongs to the Special Issue Gel-Based Particles for Biological and Environmental Applications)
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