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Article

Preparation and Characterization of Bioplastics from Grass Pea Flour Cast in the Presence of Microbial Transglutaminase

1
Department of Chemical Sciences, University of Naples “Federico II”, Complesso Universitario di Monte Sant’Angelo, Via Cinthia 4, 80126 Naples, Italy
2
Analysis, Poison control and Calibration Center (APCC), An-Najah National University, P.O. Box 7, Nablus, Palestine
3
CeSMA, University of Naples “Federico II”, 80126 Naples, Italy
*
Author to whom correspondence should be addressed.
Coatings 2018, 8(12), 435; https://doi.org/10.3390/coatings8120435
Submission received: 22 October 2018 / Revised: 15 November 2018 / Accepted: 23 November 2018 / Published: 28 November 2018
(This article belongs to the Special Issue Films and Coatings for Food and Health Applications)

Abstract

:
The aim of this work was to prepare bioplastics, from renewable and biodegradable molecules, to be used as edible films. In particular, grass pea (Lathyrus sativus L.) flour was used as biopolymer source, the proteins of which were structurally modified by means of microbial transglutaminase, an enzyme able to catalyze isopeptide bonds between glutamines and lysines. We analyzed, by means of Zeta-potential, the flour suspension with the aim to determine which pH is more stable for the production of film-forming solutions. The bioplastics were produced by casting and they were characterized according to several technological properties. Optical analysis demonstrated that films cast in the presence of the microbial enzyme are more transparent compared to the untreated ones. Moreover, the visualization by scanning electron microscopy demonstrated that the enzyme-modified films possessed a more compact and homogeneous structure. Furthermore, the presence of microbial transglutaminase allowed to obtain film more mechanically resistant. Finally, digestion experiments under physiological conditions performed in order to obtain information useful for applying these novel biomaterials as carriers in the industrial field, indicated that the enzyme-treated coatings might allow the delivery of bioactive molecules in the gastro-intestinal tract.

1. Introduction

Nowadays life without plastics seems to be unimaginable because of their important role in our society and applications in almost all the areas of daily life, from packaging to food, medical and communication technology to cars. The majority of these plastics are based on very unsustainable fossil resources, causing pollution that affects the entire environment. According to Geyer et al. [1], 8300 million metric tons (Mt) as of virgin plastics have been produced to date and in 2015, approximately 6300 Mt of plastic waste had been generated, around 9% of which had been recycled, 12% was incinerated, and 79% was accumulated in landfills or in the natural environment. In order to reduce pollution from plastics, during the last few decades, researchers have been developing different technologies to produce new kind of biobased plastics and bioplastics that are similar or better than the traditional ones [2,3,4]. According to European Bioplastic [5], bioplastics are a large family of different materials that are either biobased and/or biodegradable. Among bioplastics, it is worthwhile to talk about edible films, that are important in the sector of food packaging and represent a potential new highly competitive market [6]. Edible films have received increasing attention mostly because of their advantages as components of food packaging over fossil-fuel materials [3,4]. An edible film is a preformed, thin layer, made of edible material, which can be placed either on or between food components, playing an important role on the conservation, distribution and marketing of foodstuff [7]. Some of its functions consist in protecting food products from mechanical damage, physical, chemical and microbiological activities [6,8,9]. The aim of this work was to prepare and characterize a new kind of hydrocolloid bioplastics, to be used as edible films, based on grass pea (Lathyrus sativus L.) flour, a legume from the family of Fabaceae [10,11]. Grass pea flour is very profitable because the legume is resistant to both abiotic (dryness, water stagnation and very poor and dry soils) and biotic (high capability to fix atmospheric nitrogen, high seeds and proteins yield) stresses [10]. The films were prepared by using grass pea flour either treated or not treated with microbial transglutaminase (mTGase, E.C. 2.3.2.13), an enzyme easily purified from the culture medium of Streptoverticillium mobaraense [12], able to catalyze the crosslinking of proteins via acyl transfer reactions between the γ-carboxamide group of glutamine residues and the ε-amino group of lysine residues, leading to the formation of inter-molecular and intra-molecular isopeptide bonds [13,14]. mTGase is Ca2+ independent, and it is active over a broad range of temperatures and pHs with an optimal activity at approximately 40 °C and pH of 7–7.5. These properties are important prerequisites for an application of an enzyme in the industrial sector. The film forming solutions prepared by using grass pea flour modified or not by mTGase have been characterized and the resulting bioplastics investigated according to their transparency, microstructure and mechanical properties. Moreover, digestibility studies carried out under physiological conditions were performed in order to apply such bioplastics in either food or pharmaceutical sector.

2. Materials and Methods

2.1. Materials

Grass pea seeds were bought in a local supermarket (Naples, Italy). Microbial transglutaminase (ACTIVA WM, Ajinomoto, Tokyo, Japan, specific activity 92 U/g) was purchased from Prodotti Gianni S.p.A. Milan, Italy. Glycerol, used as a plasticizer for the preparation of films, was purchased from Sigma (St. Louis, MO, USA). Acrylamide and Blue Brilliant Coomassie were purchased from Bio-Rad (Segrate, Milan, Italy). All other chemical reagents were purchased from the following companies: Amersham Pharmacia (Stockholm, Sweden), Merck (Rome, Italy), Roche (Grenzach-Wyhlen, Germany). The remaining chemicals and solvents used in this study were of analytical grade unless specified.

2.2. Grass Pea Flour Characterization

2.2.1. Protein Content

The amount of proteins was determined by measuring the nitrogen content of the material and multiplying that value by the factor 6.25 [15].

2.2.2. Zeta-Potential and Particle Size of Grass Pea Flour Suspension

The suspension was prepared dissolving the flour in distilled water at concentration of 1 mg mL−1. In order to sediment the starch, the sample was kept overnight at 4 °C. After that, the sample was centrifuged at 10,000 rpm for 5 min at the temperature of 10 °C and the pellet was removed. Before the analysis, the supernatant was further filtrated with 0.45 micron filter and the pH was adjusted to 2 by using HCl 0.1 N. A titration as function of pH (from 2 to 12) was carried out to measure Zeta-potential and particle size of grass pea flour suspension by means of Zetasizer Nano-ZSP (Malvern®, Worcestershire, UK). As titrants we have used 0.01, 0.1 and 1 N NaOH solutions, respectively. All results were analyzed by using the Zetasizer software (version 7.12).

2.3. Film Forming Solutions Preparation and Characterization

2.3.1. mTGase Preparation

The enzyme solution was prepared by dissolving the commercial preparation “Activa” (containing 1% of enzyme and 99% of maltodextrins, specific activity 92 U/g) in distilled water at a concentration of 20 U mL−1. The mixture was stirred for 10 min to allow the solubilization of mTGase preparation.

2.3.2. Film Forming Solution (FFS) Preparation

Flour (41.5 g) was dissolved in 500 mL of distilled water (concentration of 83 mg mL−1) and the stock solution was stirred for 1 h. Afterwards the pH was adjusted from 6.5 to 9 with NaOH 1 N. Then the solution was centrifuged at 10,000 rpm for 10 min at 4 °C and the pellet was removed. The pH of supernatant was adjusted to 7 by adding HCl 1 N and the solution was centrifuged under the same conditions (described above) in order to remove additional aggregates. FFSs without mTGase were prepared by mixing 30 mL withdrawn from solution and mixed with 200 µL (corresponding to 8% of glycerol in respect to protein content) of glycerol (100 mg mL−1 w/v) and 19.8 mL of distilled water. FFSs with mTGase were prepared as previously described and by adding 1 mL of mTGase (this amount corresponds to 33 U of enzyme/g of protein). Both FFSs, treated or not with mTGase, were incubated for 2 h at 37 °C. After incubation, the pH of FFSs was adjusted to 9. The final volume of each solution was 50 mL.

2.3.3. Zeta-Potential and Particle Average Size

Zeta-potential, average particle size, and polydispersity index of the FFSs, containing or not mTGase, were analyzed using the Zetasizer Nano-ZSP. Three independent Zeta-potential measurements at pH 9 were carried out on each sample of FFSs (1 mL) introduced in the measurement vessel. Temperature was set up at 25 °C, applied voltage was 200 mV and duration of each analysis was approximately of 10 min. The software calculated mean diameter of particles, determined at pH 9 by using dynamic light scattering, and the polydispersity index, representing the relative variance in the particle size distribution. The device uses a helium-neon laser of 4 mW output power operating at the fixed wavelength of 633 nm (wavelength of laser red emission). All the results were reported as mean ± standard deviation.

2.3.4. Viscosity

Standard Ostwald capillary viscometer was used for the experiments. The viscometer was thermostated to 30.0 ± 0.1 °C in a water bath. The flow time for water was approximately 83.3 ± 0.1 s. Flow times for the FFSs (untreated and treated with mTGase) were measured in duplicate using a stopwatch. Each FFS was diluted 1:2 starting from concentration of flour of 29.3 mg mL−1 to 1.83 mg mL−1. Specific viscosity was obtained by using the following equation:
Specific Viscosity = (FFS flow time − water flow time)/(water flow time)

2.4. Film Preparation and Characterization

2.4.1. Film Casting

FFSs, prepared as described above, were poured in Petri’s dishes and placed in a climatic chamber at 25 °C and 45% of R.H. for 48–72 h.

2.4.2. Thickness

Thickness was obtained using a micrometer (Metrocontrol Srl, Casoria, Naples, Italy, mod. H062 with the precision of ± 2 μm). The results were obtained measuring thickness in four random points, then the average and the standard deviation were calculated.

2.4.3. Opacity

The opacity of each samples was investigated reproducing the method used by Shevkani et al. [16]. This method is based on the measurement of absorbance at 600 nm (spectrophotomer UV/Vis SmartSpec 3000 Bio-Rad, Segrate, Milan, Italy) divided by the thickness (mm). All the samples (our bioplastics and commercial material used for references) were cut into pieces of 1 cm × 3 cm and they were let adhere perfectly to the wall of the cuvette.

2.4.4. Scanning Electron Microscopy (SEM)

SEM analysis of both surface and cross-section of grass pea flour-based films was carried out by using field emission scanning electron microscope (Nova NanoSem 450-FEI-Thermo Fisher, Scientific, Waltham, MA, USA). Briefly, the samples were placed on an aluminum stub by using a graphite adhesive tape. A thin coat of gold and palladium was sputtered at a current of 20 mA for 90 s. The sputter-coated samples were then introduced into the specimen chamber and the images were acquired at an accelerating voltage of 3 kV, (4.4–5.2) mm working distance, through the Everhart Thornley Detector (ETD, 450-FEI-Thermo Fisher, Scientific, Waltham, MA, USA). Two different samples of each type of films were subjected to SEM and four micrographs of each sample were taken. Micrographs of surfaces and cross-sections were obtained taking parts at 2600× magnification of the samples.

2.4.5. Mechanical Properties

Film tensile strength, elongation at break and Young’s modulus were determined by using an Instron Universal Testing Instrument (model no. 5543A, Instron Engineering Corp., Norwood, MA, USA). Film sample strips (1 cm wide and 5 cm long), obtained by using a sharp razor blade, were equilibrated for 2 h at 50% RH and 25 °C in an environmental chamber, and four samples of each film type were tested. Tensile properties were measured according to the ASTM D882-97 [17]. The initial grip separation was 40 mm, and the crosshead speed was 5 mm min−1 in tension mode. The acquisition and elaboration of the data were made by the using the software BlueHill 2.21.

2.4.6. In Vitro Film Digestion

The films prepared in the absence and in the presence of mTGase were subjected to a three-stage in vitro digestion by using adult model [18,19,20], under simulated oral, gastric and duodenal physiological conditions. For our analyses, 5 mg of each type of films were incubated in 600 µL of Simulated Salivary Fluid (SSF, 150 mM of NaCl, 3 mM of urea, pH 6.9) for 5 min at 170 rpm. Afterwards the samples were subjected to gastric and duodenal digestion as described by Giosafatto et al. [18] with some modifications. Briefly, aliquots (100 µL) of Simulated Gastric Fluid (SGF, 0.15 M of NaCl, pH 2.5) were placed in 1.5 mL microcentrifuge tubes and incubated at 37 °C. 75 µL of films dissolved in SSF, the pH of which was adjusted to 2.5 with HCl 6 M, were added together with pepsin (1:20 w/w respect to grass pea protein content) to each of the SGF vials to start the digestion reaction. At intervals of 1, 2, 5, 10, 20, 40, 60 min, 40 µL of 0.5 M of ammonium bicarbonate (NH4HCO3) were added to each vial to stop the pepsin reaction. The control was set up by incubating the sample for 60 min without the protease. Duodenal digestions were performed using, as the starting material, the gastric digests after 60 min, adjusted to pH 6.5 with 0.5 M Bis-Tris HCl pH 6.5. Bile salts (sodium taurocholate and sodium glycodeoxycholate) dissolved in Simulated Duodenal Fluid (SDF, 0.15 M of NaCl at pH 6.5) were added to a final concentration of 4 mM. After equilibrating at 37 °C for 10 min, trypsin, chymotrypsin (the ratio of trypsin and chymotrypsin with test proteins was 1:400 (w/w) and 1:100 (w/w), respectively) were added to the duodenal mix. Aliquots were removed over the 120 min digestion time course and proteolysis was stopped by addition of a two-fold excess of soybean Bowmann-Birk trypsin-chymotrypsin inhibitor above that calculated to inhibit trypsin and chymotrypsinin of the digestion mix. The control was carried out by incubating the sample without the proteases for 120 min. The samples were then analyzed using the SDS-PAGE (12%) procedure described below.

2.4.7. Sodium Dodecyl Sulphate Polyacrylamide Gel Electrophoresis (SDS-PAGE)

For SDS-PAGE of FFSs, an aliquot of 5 µL of sample buffer (15 mM of Tris–HCl, pH 6.8, containing 0.5% (w/v) of SDS, 2.5% (v/v) of glycerol, 200 mM of β-mercaptoethanol, and 0.003% (w/v) of bromophenol blue) were added to aliquots of 20 µL of FFS (either untreated or mTGase treated) and analyzed by 12% SDS-PAGE. The SDS-PAGE of cast films was carried out by dissolving 20 mg of each film in 250 µL of sample buffer. The samples were treated at 100 °C for 5 min, and then centrifuged for 10 min at 13000 ×g. Three µL of each supernatant were analyzed by SDS-PAGE (12%). For the analysis of film digestion carried out under physiological conditions, 5 µL of sample buffer were added to 20 µL of each protolyzed film sample and analyzed by 12% SDS-PAGE.
In all cases SDS-PAGE was performed as described by Laemmli [21], at constant voltage (80 V for 2–3 h), and the proteins were stained with Coomassie Brilliant Blue R250 (Bio-Rad, Segrate, Milan, Italy). Bio-Rad Precision Protein Standards were used as molecular weight markers.

2.4.8. Densitometry Analysis

Densitometry analysis was carried out by means of Image Lab software (version 5.2.1) from Bio-Rad Laboratories. Each SDS-PAGE image was analyzed by detecting all the lanes and protein bands. Protein bands, possessing a relative molecular mass (Mr) of 50 kDa were used to determine the band intensity of film digested in the absence of mTGase respect to the control carried out without proteases. Protein bands >250 kDa were used to determine the band intensity of film digested in the presence of the microbial enzyme with respect to control incubated without proteolytic enzymes.

2.5. Statistical Analysis

All data were analyzed by means of JMP software 5.0 (SAS Institute, Cary, NC, USA), used for all statistical analyses. The data were subjected to analysis of variance, and the means were compared using the Tukey-Kramer HSD test. Differences were considered to be significant at p < 0.05.

3. Results and Discussion

3.1. Stability of Grass Pea Flour Suspension and FFSs

In order to evaluate the pH stability of grass pea flour dissolved in water at a concentration of 1 mg mL−1, a titration as function of pH was carried out to measure Zeta-potential. The charge of particles depends on the solvent used [22]. Zeta-potential is a function of the surface charge of the particle, of adsorbed layer at the interface, and of the nature and composition of the surrounding suspension medium. Generally, Zeta-potential values higher than ±25 mV indicate that the solution is quite stable [22]. The data reported in Figure 1 show a moderate stability of grass pea flour suspension, in fact, the potential changes from +27 to –25 mV by varying the pH from 2 to 12. At pH 4, the suspension became unstable (0.01 ± 0.53 mV) since this pH is close to isoelectric point of grass pea proteins (globulins and albumins), which are in the range of 4–6, as also demonstrated by Romano et al. by performing two-dimensional gel electrophoresis [23]. Also, the dimension of particles was quite stable (data not shown) during the titration, being the main particle size diameter equal to roughly 200 nm of diameter for all the pHs analyzed (data not shown).
FFSs were prepared, both in the presence and the absence of mTGase, at pH 9, since, as reported in Figure 1, we have an acceptable stability at this pH (Zeta-potential = −25 mV). After the preparation, 1 mL of each solution was analyzed at Zetasizer Nano-ZSP (Malvern®, Worcestershire, UK) to confirm the stability.
In Table 1 results about average size, polydispersity index and Zeta-potential of FFSs are reported. The solutions possess a similar Zeta-potential, regardless the presence of mTGase. The average size seems to be slightly reduced in the FFS prepared in the presence of the enzyme as already reported by Porta et al. [8]. It is important to note that polydispersity index is around 0.5 indicating that the size of particles is quite uniform in both the systems.

3.2. Modification of Grass Pea Flour Proteins by Means of mTGase

Both FFSs and cast films were analyzed by means of SDS-PAGE (12%). The Figure 2 demonstrated that mTGase was able, under these experimental conditions, to modify grass pea proteins. In fact, from the gel (Figure 2) it is possible to note the formation of Mr polymers and the concomitant disappearance of lower Mr protein bands in the sample treated with mTGase both in FFSs (Figure 2A) and the solubilized films (Figure 2B), indicating that the mTGase-catalyzed reaction occurs also in the casting system. This result was also supported by viscosity analysis that demonstrated that FFS treated with mTGase has a higher viscosity than the one untreated (Supplementary Materials). An increase of viscosity is due to mTGase activity that, by forming intra and intermolecular ε-N-(γ-glutamyl)-lysine crosslinks between proteins, reinforces the network. These results are in good agreement with those obtained by Nio et al. [24], and Temiz et al. [25] that studied the gelation of casein and soybean globulins by mTGase, demonstrating that the enzyme treatment increases the viscosity of solution.

3.3. Opacity

As shown in Table 2, grass pea-based films, cast in the absence of mTGase, possess an opacity value of 7.74 ± 0.26 A600nm/mm that is similar to the ones obtained by Shevkani et al. [16] which studied hydrocolloid edible films made up of proteins from bean (Phaseulus vulgaris) and pea (Pisum sativum). mTGase-treated films have a opacity value (4.04 ± 0.06 A600nm/mm) that is statistically lower (p < 0.05) than the ones exhibited by grass pea-based films. The opacity was also determined in traditional commercial plastics such as cellulose triacetate (CTA) and polypropylen (PP5). As expected CTA, glossy plastic sheets used for projecting, appeared very transparent (0.53 ± 0.08 A600nm/mm), whereas PP5, normally used for bakery products, macroscopically opaque, showed an opacity value equal to 32.02 ± 3.35 A600nm/mm.

3.4. Scanning Electron Microscopy (SEM)

The film both cast in the presence and absence of mTGase macroscopically appear quite handleable and flexible with a homogeneous structure. Figure 3 shows the SEM images of untreated and mTGase-treated bioplastics. As it is possible to see from Figure 3A, the surface of film cast in the absence of mTGase has a very heterogeneous structure with a high grade of roughness and deep cracks. On the other hand, film surface of films treated with mTGase appears smoother and homogeneous. This observation can be better appreciated in the cross sections of the films, shown in Figure 3B, where the untreated film is highly wrinkled, appearing not compact; instead in the presence of mTGase the film sections appear more homogeneous and uniform, with less cracks. These results reflect those obtained by Giosafatto et al. [3] and Mariniello et al. [26] that state that mTGase treatment confers a smoother and compact structure in pectin and phaseolin-based films.

3.5. Oral, Gastric and Duodenal in Vitro Digestion of Grass Pea Flour-Based Edible Films

Gastric and duodenal digestion experiments were performed under physiological conditions in order to study the possible digestion of the films by the human gut [3,18]. As it is possible to note from SDS-PAGE (12%) shown in Figure 4A unmodified proteins are more susceptible to be digested in the gastric environment than the mTGase-crosslinked ones (Figure 4B). In fact, low Mr proteins occurred only following the pepsin hydrolysis of untreated grass pea proteins; on the other hand, the mTGase-catalyzed polymers seemed quite resistant and stable even after 60 min of incubation with pepsin (Figure 4B). In fact, densitometry analysis showed (lower part of Figure 4B) that mTGase-modified forms start being digested only after 20 min incubation with pepsin, and about 76% of these polymers were still present following 60 min incubation in comparison to the band intensity of control (lower part of Figure 4B), whereas the undigested proteins represented only the 36% in the samples that were not subjected to mTGase-mediated modification (lower part of Figure 4A).
The samples obtained after 60 min of pepsin digestion were further processed by recurring to trypsin and chymotrypsin, with the aim of mimicking duodenal digestion (Figure 5). We found that both unmodified (Figure 5A) and mTGase-modified (Figure 5B) were more difficult to be digested, even though, once again, the samples incubated in the absence of the crosslinking enzyme appeared more prone to be hydrolyzed by the intestinal enzymes. mTGase-derived polymers are gradually digested and after 120 min incubation (lower part of Figure 5B) with trypsin and chymotrypsin, 61% of unbroken polymers are still detectable. On the contrary, densitometry analysis of residual intact 50 kDa protein present in the unmodified grass pea flour indicated that 41% of protein was observed still intact following 120 min digestion with trypsin and chymotrypsin (lower part of Figure 5A). These results clearly indicate that the TGase-mediated intra- and inter-molecular crosslinks confer resistance to gastric and duodenal digestion as demonstrated by other proteins when modified by mTGase [18,27]. These characteristics make such materials usable as scaffolds for the incorporation of active molecules to be delivered in the intestinal tract.

3.6. Mechanical Properties

Tensile strength (TS), Elongation to break (EB) and Young’s Modulus (YM) are shown in Table 3. As it possible to see, TS of grass pea flour-based film mTGase-untreated is lower than the one treated with mTGase. These results are in agreement with data reported by our research group [6]. The mTGase induces an increasing of TS because of the occurrence of the mTGase-catalyzed isopeptide bonds within film matrix [28,29,30,31]. Also, EB is higher for grass pea flour-based film treated with mTGase than the one performed by untreated sample. It has been reported that deamidated gluten films crosslinked by mTGase showed a gaining of EB likely due to the formation of covalent linkages by mTGase which confers more flexibility [31]. These results are also in agreement with the ones obtained by Mariniello et al. [32], and Tang et al. [33], who suggest that there is a development of a more compact and more elastic film structure after the mTGase treatment. YM data show that the films cast in the absence of mTGase are more rigid than the ones cast with mTGase, the latter possessing lower values of YM. The results reflect those reported from Porta et al. [6], that studied bitter vetch protein concentrate (BVPC) films treated or not with mTGase and affirmed that a treatment with the microbial enzyme induces an increase of resistance and a reduction of stiffness (Table 3). Moreover, from Table 3 it is possible to compare mechanical properties of grass pea flour based-films with those performed by Viscofan® and Mater Bi® [34] plastics, already available on the market and based on natural molecules. In particular, Viscofan® is obtained from collagen, cellulose and fiber-reinforced cellulose [35], whereas Mater Bi® is made up of corn starch mixed with some vegetal oils [36] in order to improve the technological features. Viscofan® has a higher value of TS and YM (Table 3) than our bioplastics prepared both in the presence and the absence of mTGase, demonstrating that this bioplastic is more mechanically resistant but more rigid than our bioplastics.
On the other hand, EB (Table 3) performed by Viscofan® is lower than that one performed by grass pea flour based-film, indicating that the latter is more extensible than the commercial bioplastic. As far as Mater Bi® is concerned, it is possible to note again that the grass pea flour-based bioplastics are less resistant, less stiff and less extensible then the starch-based one (Table 3).

4. Conclusions

It has been demonstrated that grass pea flour suspension treated or not with mTGase in the presence of a very low amount (8%) of glycerol, used as plasticizer, is able to produce edible films. Zeta-potential and polydispersity index of the resulting FFSs do not seem to be affected by treatment with mTGase, while average protein agglomerate size appears to be slightly affected by enzyme treatment, resulting on a reduction of particle size. Optical analyses show that grass pea flour-based films are quite transparent in the presence of mTGase, the film opacity being 7 times greater than that performed by the transparent CTA and 8 times lower than the opaque PP5. Morphology studies demonstrated that mTGase confers a smoother and uniform structure as evident from the SEM micrographs of both film surface and cross-section. Digestibility analysis carried out under physiological conditions demonstrated that the grass pea flour proteins were more easily broken down by both gastric and duodenal proteolytic enzymes when the bioplastics were prepared in the absence of mTGase, whereas, the enzyme was able to produce high molecular weight polymers that resulted very resistant to the hydrolysis. Finally, mechanical analyses showed that the bioplastics prepared in the presence of mTGase were more resistant, more extensible and less rigid that the ones prepared in the absence of the enzyme. Further studies will be devoted to assess barrier properties toward O2, CO2 and water vapor permeability

Supplementary Materials

The following are available online at https://www.mdpi.com/2079-6412/8/12/435/s1, Figure S1: Specific viscosity of grass pea flour FFSs prepared in the absence and the presence of mTGase.

Author Contributions

Conceptualization, C.V.L.G. and L.M.; Methodology, A.D, A.A.-A and V.R.; Software, M.E.; Validation, C.V.L.G. and L.M.; Formal Analysis, L.M.; Resources, C.V.L.G. and L.M.; Data Curation, A.A.-A and M.E..; Writing-Original Draft Preparation, C.V.L.G.; Writing-Review & Editing, C.V.L.G. and L.M.; Visualization, A.D.; Supervision, L.M.; Project Administration, C.V.L.G.; Funding Acquisition, C.V.L.G. and L.M.

Funding

This work was supported by “MINISTERO DELLE POLITICHE AGRICOLE, ALIMENTARI, FORESTALI E DEL TURISMO (MIPAAFT) (contributi per il finanziamento dei progetti innovativi relativi alla ricerca ed allo sviluppo tecnologico nel campo della “shelf life” dei prodotti alimentari e al confezionamento dei medesimi, finalizzati alla limitazione degli sprechi alimentari nonché per il finanziamento dei progetti di servizio civile, CUP J57G17000190001).

Acknowledgements

We are grateful to Maria Fenderico for her helpful technical assistance.

Conflicts of Interest

The authors declare that they do not have any conflicts of interests.

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Figure 1. Zeta-potential of grass pea flour suspension as function of pH. Values in the frame represent the Zeta-potential range of stability.
Figure 1. Zeta-potential of grass pea flour suspension as function of pH. Values in the frame represent the Zeta-potential range of stability.
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Figure 2. Panel A-SDS-PAGE of untreated (lane 1) and mTGase-treated (lane 2) FFSs. Panel B-SDS-PAGE of solubilized films cast in the absence (lane 1) and presence (lane 2) of mTGase. St, Molecular weight standards, Bio-Rad. (A) FFSs; (B) FILMS.
Figure 2. Panel A-SDS-PAGE of untreated (lane 1) and mTGase-treated (lane 2) FFSs. Panel B-SDS-PAGE of solubilized films cast in the absence (lane 1) and presence (lane 2) of mTGase. St, Molecular weight standards, Bio-Rad. (A) FFSs; (B) FILMS.
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Figure 3. SEM micrographs of surface (A) and cross-sections (B) at 2600× magnification of grass pea flour-based films prepared in the absence and the presence of mTGase.
Figure 3. SEM micrographs of surface (A) and cross-sections (B) at 2600× magnification of grass pea flour-based films prepared in the absence and the presence of mTGase.
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Figure 4. (A) Oral and gastric in vitro digestion and densitometry analysis of 50 kDa protein bands of grass pea film cast without mTGase; (B) Oral and gastric in vitro digestion and densitometry analysis of protein bands of >250 kDa of grass pea film cast in the presence of mTGase (33 U/g). C is control sample incubated without pepsin. St, Molecular weight standards, Bio-Rad.
Figure 4. (A) Oral and gastric in vitro digestion and densitometry analysis of 50 kDa protein bands of grass pea film cast without mTGase; (B) Oral and gastric in vitro digestion and densitometry analysis of protein bands of >250 kDa of grass pea film cast in the presence of mTGase (33 U/g). C is control sample incubated without pepsin. St, Molecular weight standards, Bio-Rad.
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Figure 5. (A) Duodenal in vitro digestion and densitometry analysis of 50 kDa protein bands of grass pea film cast without mTGase; (B) Duodenal in vitro digestion and densitometry analysis of protein bands of >250 kDa) of grass pea film cast in the presence of mTGase (33 U/g). SDS-PAGE 12%. Molecular weight standard, Bio-Rad. C is control sample incubated without chymotrypsin and trypsin. St, Molecular weight standards, Bio-Rad.
Figure 5. (A) Duodenal in vitro digestion and densitometry analysis of 50 kDa protein bands of grass pea film cast without mTGase; (B) Duodenal in vitro digestion and densitometry analysis of protein bands of >250 kDa) of grass pea film cast in the presence of mTGase (33 U/g). SDS-PAGE 12%. Molecular weight standard, Bio-Rad. C is control sample incubated without chymotrypsin and trypsin. St, Molecular weight standards, Bio-Rad.
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Table 1. Average size, polydispersity index and Zeta-potential of FFSs treated or not by mTGase.
Table 1. Average size, polydispersity index and Zeta-potential of FFSs treated or not by mTGase.
Sample pH 9Average Size (d/nm)Polydispersity IndexZeta-Potential (mV)
FFS139.40 ± 1.06 a0.53 ± 0.01 a−27.10 ± 1.90 a
FFS + mTGase127.30 ± 2.50 a0.57 ± 0.02 a−28.00 ± 1.63 a
Values are mean ± standard deviation; Means followed by the same letters are not significant different (Tukey-Kramer test, p < 0.05).
Table 2. Opacity of grass pea flour film cast with and without mTGase, compared to commercial plastics.
Table 2. Opacity of grass pea flour film cast with and without mTGase, compared to commercial plastics.
Film FeaturesThickness (mm)Opacity (mm−1)
Grass Pea-Based Films0.084 ± 0.005 b7.74 ± 0.26 b
Grass Pea-Based Films + mTGase0.12 ± 0.02 a4.04 ± 0.06 c
Kidney Bean-Based Films *0.064 ± 0.0028.9 ± 0.3
Field Pea-Based Film *0.064 ± 0.0027.3 ± 0.3
CTA0.131 ± 0.001 a0.54 ± 0.09 d
PP50.054 ± 0.003 c32.02 ± 3.35 a
Values are mean ± standard deviation; Means followed by the same letters are not statistically different (Tukey-Kramer test, p < 0.05); * Data from Shevkani et al. [16]; CTA, cellulose triacetate; PP5, polypropylene.
Table 3. Mechanical properties of films cast in the presence and the absence of mTGase compared to commercial plastics.
Table 3. Mechanical properties of films cast in the presence and the absence of mTGase compared to commercial plastics.
Film TypeTS (MPa) ResistanceEB (%) ExtensibilityYM (MPa) Stiffness
Films0.70 ± 0.03 b32.2 ± 4.4 b26.2 ± 0.7 a
Films + mTGase1.04 ± 0.10 a59.1 ± 6.1 a17.1 ± 2.8 b
* BVPC1.59 ± 0.1832.08 ± 2.5278.14 ± 3.04
* BVPC + mTGase2.14 ± 0.4721.04 ± 1.2965.13 ± 2.10
** Viscofan NDX®36.6 ± 8.113.1 ± 2.9356 ± 29
** Mater Bi (S-301)®18.4 ± 2.7317.9 ± 35.975.2 ± 2.7
Values are mean ± standard deviation; Means followed by the same letters are not significant different (Tukey-Kramer test, p < 0.05); * Data from Porta et al. [6]; ** Data from Porta et al. [34].

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MDPI and ACS Style

Giosafatto, C.V.L.; Al-Asmar, A.; D’Angelo, A.; Roviello, V.; Esposito, M.; Mariniello, L. Preparation and Characterization of Bioplastics from Grass Pea Flour Cast in the Presence of Microbial Transglutaminase. Coatings 2018, 8, 435. https://doi.org/10.3390/coatings8120435

AMA Style

Giosafatto CVL, Al-Asmar A, D’Angelo A, Roviello V, Esposito M, Mariniello L. Preparation and Characterization of Bioplastics from Grass Pea Flour Cast in the Presence of Microbial Transglutaminase. Coatings. 2018; 8(12):435. https://doi.org/10.3390/coatings8120435

Chicago/Turabian Style

Giosafatto, C. Valeria L., Asmaa Al-Asmar, Antonio D’Angelo, Valentina Roviello, Marilena Esposito, and Loredana Mariniello. 2018. "Preparation and Characterization of Bioplastics from Grass Pea Flour Cast in the Presence of Microbial Transglutaminase" Coatings 8, no. 12: 435. https://doi.org/10.3390/coatings8120435

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