Red mud (RM), a metal oxide-rich solid waste, was subjected to three different acid treatments to evaluate its catalytic performance in toluene oxidation. The acetic acid-modified red mud (HAC-RM) demonstrated excellent catalytic activity, achieving complete toluene conversion at 450 °C. XRD, XRF, N
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Red mud (RM), a metal oxide-rich solid waste, was subjected to three different acid treatments to evaluate its catalytic performance in toluene oxidation. The acetic acid-modified red mud (HAC-RM) demonstrated excellent catalytic activity, achieving complete toluene conversion at 450 °C. XRD, XRF, N
2-BET and SEM results show acetic acid treatment can effectively remove pore-blocking inert components such as Na
2O and CaO, thus increased the Fe
2O
3 content, and significantly enhanced both the specific surface area and pore size of the catalyst. Furthermore, this modification enhanced reducibility and generated additional oxygen vacancies, verified by H
2-TPR and O
2-TPD, thereby improving the overall catalytic performance. In contrast, oxalic acid treatment under ultraviolet irradiation led to the formation of calcium carbonate via reaction with Ca
2+ ions in RM, which resulted in reduced catalytic activity. To further enhance performance, MnO
2 was loaded onto the modified HAC-RM via an impregnation method to develop a low-cost and highly active catalyst. Among the prepared samples, 20%MnO
2/HAC-RM exhibited the highest catalytic efficiency, achieving 100% toluene conversion at 300 °C. XPS, H
2-TPR, and O
2-TPD results indicate the synergistic interaction between Fe
2O
3 and MnO
2 facilitated electron transfer and enhanced surface oxygen mobility. Additionally, the catalytic oxidation mechanism of 20% MnO
2/HAC-RM was elucidated. A detailed reaction pathway for toluene degradation is proposed by in situ DRIFT, as follows: toluene → benzyl alcohol → benzaldehyde/benzoyl peroxide → benzoate → CO
2 and H
2O. These findings are expected to contribute to the development of efficient, sustainable, and cost-effective catalysts for volatile organic compound (VOC) abatement.
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