1. Introduction
When designing exploration missions for extraterrestrial planets, the mechanical properties of samples from the planets are among the most important information. First, the mechanical properties of the samples are indispensable when designing sampling devices, including those used for excavation, transport, and storage. In addition, the mechanical properties of the samples are quite important for other parts of the mission. For example, the selection of the mission site, the bearing capacity, and the traction on slopes should be considered to avoid damaging the spacecraft and other hardware during launch and landing. Knowing the suitable mechanical properties of the mission site can also increase the mobility of the exploration rover [
1].
To obtain accurate mechanical properties, there is a high demand for samples in large quantities. However, the real sample is quite rare, because less than 400 kg of real lunar soil has been acquired since the beginning of the lunar exploration mission [
2,
3], and this amount is insufficient for a large number of experiments by researchers around the world. As a result, researching and manufacturing simulants that have similar properties as the real sample are alternative methods to solve the shortage problem.
Taking the example of lunar soil, there are two different types of simulants: physical and digital. Physical simulants can be defined as “any material manufactured from natural or synthetic terrestrial or meteoritic components to simulate one or more physical and/or chemical properties of a lunar rock or soil” [
4]. According to incomplete statistics, the physical lunar soil simulants that have been developed and are widely used at present include MLS-1, JSC-1, JSC-1A (from America), FJS-1 (from Japan), OB-1 (from Canada), SSC-1 and SSC-2 (from the UK), and CAS-1, NAO-1, TJ-1, and CUG-1 (from China) [
5,
6,
7]. When using physical lunar soil simulants, some researchers have indicated that the simulants they developed should be used for very specific purposes; if the simulants are used for the wrong purpose or condition, the accuracy of the results cannot be guaranteed [
6].
The other simulants are digital simulants that are generated from a computer simulation. Because lunar soil is a typically granular material, the discrete element method (DEM) is the most popular method for establishing a digital lunar soil simulant. Traditionally, the particle of the DEM model is a sphere, but research has indicated that spherical particles cannot produce mechanical properties similar to those of lunar soil [
8]. Hence, researchers began using nonspherical particles to simulate lunar soil particles. There are several kinds of nonspherical particles, as shown in
Figure 1 [
9].
All nonspherical particles are designed to better match the particle shapes of real lunar soil, but nonspherical particles will significantly increase the complexity and difficulty of detecting both contacts and contact forces, which increases both the required CPU resources and the computing time. When using the DEM to simulate lunar soil, researchers must find a balance point between computational accuracy and efficiency. Compared with other particle shapes, the rigid sphere cluster has the easiest way to detect contacts, consumes the least CPU resources, and can be applied in almost all kinds of DEM software [
10]; thus, the rigid sphere cluster is currently the most commonly applied method. Considering the accuracy of a rigid sphere cluster, for instance, a researcher used spherical elements to simulate ellipsoids, and the simulation results indicated that when more elements are used, the results are closer to those obtained from the simulation with a continuous, exact representation of an ellipsoid [
11]. Traditionally, the shape of a cluster used in a simulation is obtained from microscopic images of the real shapes of lunar soil or physical lunar soil simulant in either three- or two-dimensional DEM software, and usually, more than ten spherical elements are used for one particle [
8,
12,
13,
14].
Despite the rigid sphere cluster showing better performance in terms of computational resources than other nonspherical particle shapes, the balance between accuracy and resource consumption should also be considered seriously. When seeking a more similar particle shape, the number of elements used for one particle increases, and the required computational resources increase significantly. Some researchers have carried out experiments to determine the relationship between the number of elements and the mechanical properties. The results showed that the angle of repose of nonspherical particles can reach over 40°, while the value for spherical particles is less than 30°. However, the difference among nonspherical particles is not as obvious: the magnitude of the angle for two elements is 40°, whereas that for ten elements is approximately 42° [
8]. From the perspective of mechanical properties, there is a potential to use fewer elements to improve computational efficacy without reducing the simulation accuracy. Some researchers have studied the relative properties of rigid sphere clusters that consist of two, three, and four elements, but their research was not focused on lunar soil simulants; the particles that they used, along with their properties, cannot represent lunar soil [
15]. Typically, for lunar soil, two-element particles have been used to simulate the physical lunar soil simulant JSC-1A, and the simulation result of the reaction between stress and strain matches the results from physical experiments [
16]. Unfortunately, this research did not include other mechanical properties.
DEM is very time-consuming, especially to obtain an accurate simulation. Most of the simulations of hundreds of thousands of particles in the early simulation process of our team take several days. Especially, the contact of non-spherical particles will greatly increase the simulation time, so we hope to simplify the contact with spherical particles to save simulation time. The physical properties of lunar soil cannot be obtained before the completion of the simulation, can only be measured after the simulation is completed by adjusting the microscopic indicators, and can only be obtained by repeated simulation by continuously adjusting the microscopic indicators under the condition that the specified mechanical properties need to be obtained. So, we hope to explore the relationship between the microscopic indicators and the physical and mechanical properties and establish the relationship between the prediction of mechanical properties based on the microscopic parameters.
2. Generation of Lunar Soil Simulants
The contact algorithm and contact discovery difficulty of non-spherical particles are much greater than those of spherical particles, so this paper takes spherical particles as the main body for modeling [
9]. Normally, the generation of soil simulants, first, is to confirm the size, number, shape, and interaction of particles. Then, appropriate boundary conditions for the research objectives and the way of loading are set. Lastly, the validation of the generated particle model is verified. This paper uses a random way to generate the lunar soil particle and let it naturally sediment to meet the actual situation of how the real lunar soil was generated.
2.1. Definition of Microscopic Parameters
The classical contact model is selected to increase the simulation efficiency. As shown in
Figure 2 left, the stiffness of the particles is defined in the DEM by the stiffness of contact springs normal and tangential to the contact plane. The damping nature is described by the dashpot coupled with the springs, and the friction force between the particles is defined by the particle friction angle (Equation (1)). Therefore, to control the contact behavior, five microscopic parameters are introduced: normal spring stiffness (
), tangential spring stiffness (
), normal damping (
), tangential damping (
) and particle friction angle (
).
where
is the friction contact force,
is the normal contact force, and
is the particle friction angle.
In addition to the contact model, the particle size, shape, and position may also affect the mechanical properties of the DEM lunar soil simulant. Hence, combined with the generation process, several microscopic parameters for particles are also introduced, as shown in
Figure 2 right. In the proposed particle model,
is defined to control the maximum particle size.
is defined to show the number of elements made up of each particle, which is used to represent the particle shape.
and
are defined as the angle for particle rotation around the
axis and the
axis, respectively, and they represent the particle position.
2.2. Random Generation
The first step in generating lunar soil simulants is random generation, in which spheres are used to fill a fixed domain, and the diameter of these spheres is uniformly distributed within a specified range, in which the maximum diameter is five times the minimum diameter. When the difference in particle size is massive, the gap between large particles will be filled by small particles, resulting in the number of small particles greatly exceeding the large particles, and the simulation efficiency is significantly declined. In this simulation, four different particle size distributions are utilized: from 0.1 to 0.5 cm, from 0.2 to 1.0 cm, from 0.3 to 1.5 cm, and from 0.4 to 2 cm.
2.3. Particle Replacement
The second step is to replace the spherical particles generated from the random generation with the nonspherical particles. Considering the computational efficacy, the particles discussed in this paper belong to rigid sphere clusters, and to avoid the potential problems of particle mass and density, there is no overlap among each spherical element. Because the main target of this study is to generate a lunar soil simulant that contains fewer elements in each particle, the particle shapes cannot be defined exactly from the real particle shape. Instead, the particle shape here is defined from the main features of real lunar soil particles, specifically by using an ellipsoidal approximation method in which the long, intermediate, and short axes of a fitted ellipsoid are defined as
, and
, respectively [
14,
17]. Based on the measurements of real lunar soil particles from Apollo 16, the ratios of the three axes can be obtained and are listed in
Table 1 [
14]. According to the fixed ratio, three different types of particles, including two, four, and six elements, are designed as shown in
Figure 3. For two-element particles, each particle can only represent two of the three axes, so three kinds of two-element particles are used in this simulation. The three kinds of two-element particles have different ratios between L
1 and L
2; the ratio is a/b, a/c, or b/c. In the simulants, the three kinds of two-element particles are scattered evenly.
The most important process in this step is to calculate the radius and center coordinates for each sphere element. Then, it is be easy to calculate the contact forces between the particles and the regional stresses. As shown in
Figure 3, the spherical particle is used to control the position and size of the nonspherical particles. Assuming the radius of the initial spherical particle
and its central coordinate is
, from the fixed aspect ratio, the radius and center coordinates of each element can be calculated as in
Table 1. Because the initial position of this EDM program is randomly generated, all particles of the same type are placed in the same orientation; they need to be rotated randomly to be more realistic. To increase the randomness, the particles will rotate at a random angle around the Z-axis after replacement. Different particles will lead to different mechanical properties. To study the differences and find a suitable particle for simulating lunar soil, four different lunar soils are generated in this study: two-elements (the mixture of three different two-element particles), four-elements, six-elements and 2+4+6-elements (a mixture of two-, four-, and six-element particles). Through this finding, a particle that simplifies the model, furthermore, helps in studying the connection between microscopic parameters and physical properties.
2.4. Sedimentation
As shown in
Figure 4, after replacement, there will be obvious voids among the particles; hence, the final step to establish the lunar soil simulant is to sediment these particles in the lunar gravity environment (
cm/s
2).
During sedimentation, the contact forces among the particles will gradually reach equilibrium status and generate the initial earth pressure. To ensure accuracy, the following simulation or calculation must be carried out after reaching the equilibrium status to prevent the external forces acting on every particle from changing. Hence, observing whether the forces acting on a random particle are stable is an effective way to check whether the sedimentation is completed. A random particle is selected from a total of 1000 particles, as shown in
Figure 4. At the beginning of sedimentation, there is a large void around this particle, and the external forces are small. After a period of downward motion, the particle starts to contact other particles, and the forces start to change dramatically. As the simulation continues, the forces become steady to complete the sedimentation and reach the equilibrium status. Because gravity is the only external force after sedimentation, the vertical force
is the only force that exists when the sedimentation is completed.
5. Conclusions
A simplified particle model that aims to obtain similar mechanical properties and reduce computational resources is discussed in this paper, and the conclusions are as follows.
(1) The simplified model discussed in this paper belongs to a rigid nonoverlapping sphere cluster, and three types of particle shapes are selected (two, four, and six elements) to generate four different lunar soil simulants (three types of single particles and one mixture of particles). Additionally, the generating process can be divided into three major steps: random generation with spherical particles in a fixed particle size distribution, replacement with nonspherical particles, and sedimentation in a lunar gravity environment.
(2) Multiple tests were carried out by using the OATS technique, from which the relationship between the microscopic parameters and mechanical properties was found. The particle friction angle and particle shape (number of elements) play the most important role in the average number of contacts per particle, density, and void ratio. For the angle of repose, in addition to the particle friction angle and particle shape, the normal spring stiffness and tangential damping also affect its magnitude. In terms of stress, every microscopic parameter has an impact, among which the particle friction angle and particle size make the largest contribution.
(3) Three prediction functions were established using BP-ANN, and accurate mechanical properties can be calculated by inputting the value of the microscopic parameter without performing DEM simulations. According to the evaluation, the accuracy for the three prediction functions is higher than 87%. Through these prediction functions, the efficiency of finding suitable microscopic parameters about lunar soil simulants with specific physical properties would be improved.
(4) The validation for both static and dynamic properties was carried out. According to the comparison with actual lunar soil simulants JSC-1 and FJS-1, the DEM simulant can obtain similar mechanical properties, which demonstrates that the simplified model proposed in this paper will not reduce the accuracy of the simulation.