Ceramic Materials and Coatings: Materials, Fabrication, and Applications

A special issue of Coatings (ISSN 2079-6412). This special issue belongs to the section "Ceramic Coatings and Engineering Technology".

Deadline for manuscript submissions: 30 June 2025 | Viewed by 3240

Special Issue Editors


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Guest Editor
Department of Coating Processes, Centre for Functional and Surface Functionalized Glass, Alexander Dubček University of Trenčín, Študentská 2, 911 50 Trenčín, Slovakia
Interests: thin films; coatings; plasma processing; tribology; biomaterials; thermal barrier coatings; corrosion; PVD coatings; PECVD
Special Issues, Collections and Topics in MDPI journals

E-Mail Website
Guest Editor
Department of Coating Processes, Centre for Functional and Surface Functionalized Glass, Alexander Dubček University of Trenčín, Študentská 2, 911 50 Trenčín, Slovakia
Interests: thin films; coatings; ceramics; thermal barrier coatings; coatings on bioimplants; corrosion; diffusion barrier coatings; geopolymer coatings; PVD coatings; PECVD
Special Issues, Collections and Topics in MDPI journals

Special Issue Information

Dear Colleague,

Modern ceramics are widely utilized in industries such as energy, electronics, machining, and biomedicine because of their unique microstructures and exceptional properties. Ceramic coatings have the potential to considerably improve metal surface characteristics such as corrosion resistance, thermal barrier properties, wear resistance, self-cleaning, and biocompatibility. To develop new applications for ceramics, it is essential to examine the structure of ceramics and comprehend how it relates to the properties of ceramic coatings. Recent developments in the synthesis and characterization of ceramic materials as coatings and thin films will be addressed in this Special Issue.

We invite you to collaborate with us in bringing readers up to date on the ceramic coating research by contributing to this Special Issue on "Ceramic Materials and Coatings: Materials, Fabrication, and Applications".

The topics of interest include, but are not limited to, the following:

  • The implementation of ceramic materials and coatings for wear, corrosion, high-temperature, optical, energy, antibacterial, and biomedical applications;
  • The fabrication of ceramic coatings and thin films via PVD, CVD, thermal spray, and the sol–gel technique, as well as hybrid methods;
  • The characterization of ceramic coatings and their applications.

Dr. Omid Sharifahmadian
Dr. Kamalan Kirubaharan Amirtharaj Mosas
Guest Editors

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 100 words) can be sent to the Editorial Office for announcement on this website.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Coatings is an international peer-reviewed open access monthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2600 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • ceramic coatings
  • thermal barrier coatings
  • wear resistance
  • ceramic thin films
  • fabrication of coatings
  • bioceramics
  • surface modification

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Published Papers (3 papers)

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Research

14 pages, 11397 KiB  
Article
Study of Hot-Dip Aluminium Plating Based on Micro-Morphology and Coating Bond Strength
by Chen Zhang, Bingying Wang, Xiaoyong Sun, Lin Liu, Enyang Liu, Haodong Guo, Lu Yin, Junze Yang and Jialei Ma
Coatings 2024, 14(10), 1257; https://doi.org/10.3390/coatings14101257 - 1 Oct 2024
Viewed by 646
Abstract
Hydrogen barrier coatings with Al2O3 as the main component are a good choice for solving the hydrogen embrittlement problem during hydrogen transportation in long-distance pipelines. However, the difference in the coefficients of thermal expansion between the substrate and the Al [...] Read more.
Hydrogen barrier coatings with Al2O3 as the main component are a good choice for solving the hydrogen embrittlement problem during hydrogen transportation in long-distance pipelines. However, the difference in the coefficients of thermal expansion between the substrate and the Al2O3 coating limits its further utilisation and development. In this study, rare earth oxides were added to the molten aluminium solution, and a Fe-Al transition layer was introduced on the surface of X80 steel by hot-dip plating to solve the thermal mismatch. Here, the microstructure and bonding strength of the hot-dip aluminium layer were investigated. It is found that the hot-dip aluminium coating consists of the outermost aluminium-rich layer and the inner Fe-Al alloy layer, and the microstructure of the two will change with the change in dip plating parameters. The best overall performance of the hot-dip aluminium layer was obtained from X80 steel substrate at a dip plating temperature of 700 °C and a dip plating time of 5 min. This coating has a good interface, moderate thickness, and a bond strength of 49 N. This study provides a reference value for solving the thermal mismatch between the steel substrate and the Al2O3 hydrogen barrier coating generated by subsequent anodising. Full article
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12 pages, 2664 KiB  
Article
Research on the Structural–Phase and Physical–Mechanical Characteristics of the Cr3C2-NiCr Composite Coating Deposited by the HVOF Method on E110 Zirconium Alloy
by Sherzod Kurbanbekov, Bauyrzhan Rakhadilov, Dauir Kakimzhanov, Bekbolat Seitov, Karakoz Katpaeva, Abil Kurmantayev, Merkhat Dautbekov and Aidar Kengesbekov
Coatings 2024, 14(8), 1030; https://doi.org/10.3390/coatings14081030 - 14 Aug 2024
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Abstract
Composite coatings based on chromium carbide (Cr3C2) and nickel–chromium alloys (NiCr) are widely used due to their unique properties, including high heat resistance, wear resistance and corrosion resistance. This article studies the structural–phase and physical–mechanical characteristics of Cr3 [...] Read more.
Composite coatings based on chromium carbide (Cr3C2) and nickel–chromium alloys (NiCr) are widely used due to their unique properties, including high heat resistance, wear resistance and corrosion resistance. This article studies the structural–phase and physical–mechanical characteristics of Cr3C2-NiCr composite coatings applied by high-velocity oxygen fuel to E110 zirconium alloy. The HVOF method was chosen to create coatings with high adhesion to the substrate and excellent performance properties. Analysis of the microstructure of the cross-section showed the thickness of the modified surface layer from 75 to 110 μm, depending on the processing modes. Energy dispersive X-ray spectral analysis revealed the presence of elements Cr, Ni, C and O in the coating composition. Structural–phase analysis confirmed the formation of coatings with a high concentration of Cr3C2 carbide particles and NiCr (nickel–chromium) phases. The resulting composite coatings based on Cr3C2-NiCr had a significantly high microhardness, ranging from HV 1190 to HV 1280, and the friction coefficient varied in a significant range from 0.679 to 0.502 depending on the processing conditions. The maximum adhesion strength was 9.19 MPa per square centimeter. Full article
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21 pages, 44084 KiB  
Article
Self-Healing and Thermal Stability of LaMgAl11O19-Ti3AlC2 Composites for High-Temperature Abradable Applications
by Jingqi Huang, Wenbo Chen, Kaiyue Lü, Mingyi Xu, Longhui Deng, Jianing Jiang, Shujuan Dong, Meizhu Chen and Xueqiang Cao
Coatings 2024, 14(8), 938; https://doi.org/10.3390/coatings14080938 - 26 Jul 2024
Cited by 1 | Viewed by 917
Abstract
Defects such as interconnected pores and cracks can improve the abradability of ceramic-based abradable sealing coatings (ASCs) but may reduce the lifetime. Self-healing can potentially close cracks and transform interconnected pores into isolated ones through filling and sintering effects. Ti3AlC2 [...] Read more.
Defects such as interconnected pores and cracks can improve the abradability of ceramic-based abradable sealing coatings (ASCs) but may reduce the lifetime. Self-healing can potentially close cracks and transform interconnected pores into isolated ones through filling and sintering effects. Ti3AlC2 (TAC) was incorporated into LaMgAl11O19 (LMA) as both the self-healing agent and sintering aid, and plasma-sprayed LMA-based composite coatings were annealed at 1200 °C to assess their self-healing capabilities and then subjected to oxidation in air and corrosion in steam at 1300 °C to study their long-term stability. Results indicated that increasing TAC content significantly enhances self-healing effectiveness, evidenced by the closure of cracks and the isolation of pores. Oxidation and corrosion at 1300 °C led to significant grain growth and the formation of equiaxed grains with an aspect ratio of approximately 3, which may impair the toughening mechanism. Meanwhile, due to the preferential volatilization of Al in a steam environment, LTA decomposed into α-La2/3TiO3 and La4Ti3O12 phases, and the accelerated mass transfer also resulted in grain coarsening. Interestingly, the L20T composite coating with a porosity of 32.17 ± 0.94% and a hardness of 74.88 ± 1.55 HR15Y showed great potential for abradable applications due to its stable phase composition and uniform pore distribution. Full article
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