Recent Developments and Future Perspectives in Cold Spray Coating

A special issue of Coatings (ISSN 2079-6412).

Deadline for manuscript submissions: closed (15 September 2021) | Viewed by 5303

Special Issue Editor


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Guest Editor
Universitat de Barcelona, Barcelona, Spain
Interests: cold spray; thermal spray; coatings; materials engineering
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Special Issue Information

Dear Colleagues,

It is well known that metals, polymers, ceramics, and composite materials are able to be applied by the cold spray (CS) technology to a wide range of base materials. The applications of CS are being constantly expanded and improved, involving areas such as corrosion protection, repairing structures, catalyst deposition, electromagnet transition, and electronic and medical devices. The use of the CS technology has been already demonstrated and acquired by the industry for corrosion and wear resistance applications, for instance, while it is being increasingly considered as very promising for other applications such as restoring/repairing and additive manufacturing.

While the deposition mechanisms of cold spraying are still being profusely debated by the scientific community, the large number of variables affecting the process make the modeling and simulation of the processes involved in cold spray a fascinating and very active area of research. These studies would establish the links between these process variables and the properties of the resulting coated materials. Additionally, the application of unconventional materials (high-entropy alloys, metallic glasses...) by CS is also a new trend to achieve innovative coatings with new properties.

Finally, it is worth highlighting the studies regarding the dynamic application of CS as an additive manufacturing process where the combined effect of the use of advanced robotics to conduct new deposition strategies and the understanding of the bulk properties of the resulting materials would enable the production of bulk parts with the desired geometry and properties.

The scope of this Special Issue could be composed of the following subjects:

- An understanding of the physical and chemical mechanisms involved in the CS process: theoretical and experimental research;

- Nonconventional materials sprayed by cold spray;

- Modeling and simulation of the CS process to predict coating properties, performance, durability, and reliability;

- Cold spray as an additive manufacturing technique both for obtaining parts and for repairing of materials and structures.

Dr. Irene G. Cano
Guest Editor

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Keywords

  • additive manufacturing
  • repair
  • mechanism
  • modelling
  • simulation

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Published Papers (2 papers)

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Research

21 pages, 62916 KiB  
Article
Bonding Mechanism of Cold-Sprayed TiO2 Coatings on Copper and Aluminum Substrates
by Noor irinah Omar, Motohiro Yamada, Toshiaki Yasui and Masahiro Fukumoto
Coatings 2021, 11(11), 1349; https://doi.org/10.3390/coatings11111349 - 2 Nov 2021
Cited by 7 | Viewed by 2414
Abstract
The cold spraying of ceramic materials is widely acknowledged as a difficult process because it necessitates the feedstock powder particles experiencing a plastic deformation for deposition on a substrate. The problem arises due to the brittle properties of ceramic powder feedstock such [...] Read more.
The cold spraying of ceramic materials is widely acknowledged as a difficult process because it necessitates the feedstock powder particles experiencing a plastic deformation for deposition on a substrate. The problem arises due to the brittle properties of ceramic powder feedstock such as titanium dioxide (TiO2), combined with a lack of understanding of the bonding mechanisms. In this study, TiO2 coatings were deposited onto copper and aluminum substrates and the adhesion strength was evaluated to investigate the bonding mechanism. The influence of substrate hardness and remaining surface oxide layer was investigated by annealing the substrates with various temperatures. The results showed that the adhesion strength of the coatings on the aluminum substrate was higher than the copper substrate. Furthermore, the adhesion strength was decreased with increasing the annealing temperature on both substrate materials. These results indicate that a softer aluminum substrate was advantageous for adhesion. Annealing led to thermal softening the substrate; however, the thickness of the surface oxide layer was increased. Therefore, bonding occurred between the cold-sprayed TiO2 particle and newly deform substrate surface, which yielded the higher adhesion strength. The main bonding mechanism is metallurgical, similarly to the cold-sprayed metallic coatings. Full article
(This article belongs to the Special Issue Recent Developments and Future Perspectives in Cold Spray Coating)
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14 pages, 9339 KiB  
Article
Field Electron Emission Experiments with Cold-Sprayed Cu-SiC Composite Coatings
by Marcin Winnicki, Wojciech Łapa and Zbigniew Znamirowski
Coatings 2021, 11(2), 134; https://doi.org/10.3390/coatings11020134 - 26 Jan 2021
Cited by 4 | Viewed by 2282
Abstract
Field electron emission of cold-sprayed copper-silicon carbide composite coating on a steel substrate was investigated. Two types of copper powders morphologies, namely dendritic and spherical, were mixed with crushed silicon carbide ceramic, and used as a feedstock. The powder mixtures were sprayed on [...] Read more.
Field electron emission of cold-sprayed copper-silicon carbide composite coating on a steel substrate was investigated. Two types of copper powders morphologies, namely dendritic and spherical, were mixed with crushed silicon carbide ceramic, and used as a feedstock. The powder mixtures were sprayed on the substrates and formed coatings with the designed surface topography—(i) flat and (ii) wavy. The microstructure of the coatings as well as the ceramic contents were analyzed. Initial tests proved that field emission from the Cu-SiC composite coatings was possible and depended mostly on the copper powder morphology. It was found out that the additional SiC layer deposited onto the composite coating significantly increased the number of electron emitters and thus improved the intensity of field emission. The Fowler–Nordheim model was used to find the threshold electric field, Eth, and coefficient of electric field amplification, β. These important properties of Cu/SiC + SiC coatings were found to be in the range of Eth = 20 to 24 V/µm and β = 340 to 410, respectively. Full article
(This article belongs to the Special Issue Recent Developments and Future Perspectives in Cold Spray Coating)
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