New Innovations in AM - Laser and Electron Beam PBF

Special Issue Editors


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Guest Editor
1. Department of Materials Engineering, Ben-Gurion University of the Negev, Beer Sheva 8410501, Israel
2. Department of Mechanical Engineering, Afeka Academic College of Engineering, Tel Aviv 6910717, Israel
Interests: additive manufacturing technologies; physical metallurgy; AM-PBF; AM-DED
Department of Advanced Manufacturing, Metal Technology Center, P.O.B 2250 (780) Rafael, Israel
Interests: AM process optimization & qualification; design for additive manufacturing (DFAM); specific high strength AM alloys processing; extreme temperature AM applications

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Guest Editor
Nuclear Research Center-Negev, P.O. Box 9001, Beer-Sheva 84190, Israel
Interests: additive manufacturing; electron beam melting; powder bed fusion; powder metallurgy; hot isostatic pressing

Special Issue Information

Dear Colleagues,

AM laser and EB powder bed fusion are today well-known research, development, and production technologies for generating complex, high-quality components and structures. The macrostructures of LPBF- or EBPBF-prepared components appear as collages of solidified track segments, which have been re-melted several times by the adjacent beam traces during the AM process. The high cooling rate of a small weld pool that characterizes these processes leads to the formation of very fine microstructures and improved mechanical properties. The parts can be found in products from the automotive, aerospace, and optical industries, as well as in the medical and telecommunications industries. Normally, for industrial purposes, a higher process output is desirable; other important factors are staff safety, product end-quality, and robust manufacturing.

In this Special Issue of JMMP, the submissions should be related to materials processing and/or manufacturing. It is worth noting that numerical simulation should be validated by experimental results and include the pertinent data. We are looking for recent innovations that focus on:

  • improved and/or new feedstock powder
  • multi-material manufacturing
  • process monitoring for sound/robust manufacturing
  • process stability improvement
  • enhancing product quality and dimensional accuracy
  • decreasing manufacturing lead time
  • increasing production rate

Prof. Dr. Adin Stern
Dr. Ohad Dolev
Dr. Tiferet Eitan
Guest Editors

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Keywords

  • laser beam PBF
  • electron beam PBF
  • mechanical properties
  • new materials for AM PBF

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Published Papers (1 paper)

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Research

20 pages, 3492 KiB  
Article
A Design of Experiment Approach for Development of Electron Beam Powder Bed Fusion Process Parameters and Improvement of Ti-6Al-4V As-Built Properties
by Dor Braun, Yaron Itay Ganor, Shmuel Samuha, Gilad Mordechai Guttmann, Michael Chonin, Nachum Frage, Shmuel Hayun and Eitan Tiferet
J. Manuf. Mater. Process. 2022, 6(4), 90; https://doi.org/10.3390/jmmp6040090 - 18 Aug 2022
Cited by 4 | Viewed by 2278
Abstract
Additive manufacturing is a novel and breakthrough technology by which parts can be manufactured for various purposes and services. As in any production process, the desired properties of additively manufactured components, particularly in electron beam melting processes, ultimately depend on the manufacturing process [...] Read more.
Additive manufacturing is a novel and breakthrough technology by which parts can be manufactured for various purposes and services. As in any production process, the desired properties of additively manufactured components, particularly in electron beam melting processes, ultimately depend on the manufacturing process parameters. Process parameters should be designed accordingly to manufacture parts with specific and desired characteristics. This study focuses on examining the effect of process parameters, such as beam current and velocity, focus offset, and line offset, at three different values each, on the properties of Ti-6Al-4V alloy. The study on the effect of the process parameters on the as-built material’s performance was performed using the Taguchi approach using an L9 (34) orthogonal array. The properties of printed parts (density, surface roughness, elastic moduli, hardness, tensile characteristics, fractography, and microstructure) were tested. A wide range of properties was obtained and analyzed; namely, porosity varied from 8% to almost fully dense materials with density higher than 99.9% and a range of yield and ultimate tensile strength values and brittle samples with less than 1% elongation to ductile samples with an elongation greater than 16%. The overall performance of printed parts was determined based on an evaluation criterion. Several parameter combinations were found and yielded the fabrication of parts with high density and relatively fine microstructure. The comparison of the best parameter combinations determined in this study and the parameters recommended by the machine manufacturer showed that improved results were obtained, and even when using the optimal parameters, they can be improved even more. This result highlights the ability of the proposed DOE method to further develop existing results and even for development of manufacturing parameters for new materials. Full article
(This article belongs to the Special Issue New Innovations in AM - Laser and Electron Beam PBF)
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