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Journal of Manufacturing and Materials Processing, Volume 9, Issue 4

2025 April - 35 articles

Cover Story: Open data are reshaping smart manufacturing by enabling access to diverse machining records beyond proprietary sources. This study demonstrates how turning-related open datasets can be used to extract valuable insights for process optimization. Through a comparative evaluation of ANOVA, Signal-to-Noise Ratio, and Possibility Distributions, the paper highlights how different analytical methods perform when applied to heterogeneous, uncertain datasets. The results underscore the practical value of combining statistical and fuzzy approaches to identify optimal machining conditions. By promoting interpretable, accessible, and scalable optimization, this work supports a broader shift toward data-driven manufacturing innovation. View this paper
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Articles (35)

  • Article
  • Open Access
2 Citations
2,019 Views
25 Pages

An Advanced Compression Molding Simulation and Validation of a Thick-Walled Carbon Fiber Sheet Molding Compound Brake Caliper

  • Andreas Kapshammer,
  • Severin Huemer-Kals,
  • Kepa Zulueta,
  • Peter Fischer and
  • Zoltan Major

This study introduces a methodology for characterizing and modeling the viscosity and specific volume–pressure–temperature (pvT) behavior of sheet molding compound (SMC) materials, based on the use of specialized testing equipment. Conven...

  • Article
  • Open Access
15 Citations
4,457 Views
18 Pages

Additive vs. Subtractive Manufacturing: A Comparative Life Cycle and Cost Analyses of Steel Mill Spare Parts

  • Luis Segovia-Guerrero,
  • Nuria Baladés,
  • Juan J. Gallardo-Galán,
  • Antonio J. Gil-Mena and
  • David L. Sales

In the context of growing environmental concerns and the demand for more sustainable manufacturing practices, this study evaluates the environmental and economic performance of two production routes for a stainless steel support block used in steel m...

  • Article
  • Open Access
2 Citations
1,270 Views
12 Pages

Binder jetting additive manufacturing (BJAM) of silicon carbide (SiC) has been reported in the literature. In the reported studies, the effects of the compaction thickness on the properties of SiC green parts printed by BJAM have largely been unexami...

  • Article
  • Open Access
6 Citations
1,907 Views
13 Pages

Effect of Varying Layer Thickness by Interlayer Machining on Microstructure and Mechanical Properties in Wire Arc Additive Manufacturing

  • G. Ganesan,
  • Neel Kamal Gupta,
  • S. Siddhartha,
  • Shahu R. Karade,
  • Henning Zeidler,
  • K. Narasimhan and
  • K. P. Karunakaran

This study investigates the influence of varying layer thickness through interlayer machining in Wire Arc Additive Manufacturing (WAAM) and its impact on microstructural evolution, mechanical properties, and residual stress distribution. It compares...

  • Article
  • Open Access
1 Citations
2,195 Views
21 Pages

Influence of Infill Geometry and Density on the Mechanical Properties of 3D-Printed Polylactic Acid Structure

  • Jozef Jaroslav Fekiač,
  • Lucia Kakošová,
  • Michal Krbata,
  • Marcel Kohutiar,
  • Maroš Eckert,
  • Zbynek Studeny and
  • Andrej Dubec

Additive manufacturing of polymer composites, also known as 3D printing, is one of the progressive technologies in material engineering. It enables the production of parts with complex geometries while optimizing material efficiency. Polylactide (PLA...

  • Review
  • Open Access
10 Citations
5,711 Views
39 Pages

Recent Advances in In Situ 3D Surface Topographical Monitoring for Additive Manufacturing Processes

  • Vignesh Suresh,
  • Badrinath Balasubramaniam,
  • Li-Hsin Yeh and
  • Beiwen Li

Additive manufacturing (AM) has revolutionized production across industries, yet persistent challenges in defect detection and process reliability necessitate advanced in situ monitoring solutions. While non-destructive evaluation (NDE) techniques su...

  • Article
  • Open Access
2 Citations
1,599 Views
27 Pages

Personalizing Industrial Maintenance Operation Using the Model of Hierarchical Complexity

  • Gonçalo Raposo,
  • Nuno Araújo,
  • Marco Parente,
  • António M. Lopes,
  • Adriano Santos,
  • Filipe Pereira,
  • Sofia Leite and
  • António Ramos Silva

The rapid advancement of Industry 4.0 technologies has transformed industrial maintenance operations, introducing digital work instructions as a critical tool for improving efficiency and reducing errors. However, existing digitalization approaches o...

  • Review
  • Open Access
6 Citations
3,815 Views
16 Pages

Ag/Au Bimetallic Core–Shell Nanostructures: A Review of Synthesis and Applications

  • Shuyue He,
  • Ziyu Tang,
  • Tianhang Huo,
  • Di Wu and
  • Jasper H. Tang

Silver/gold (Ag/Au) core–shell nanostructures exhibit tunable plasmonic properties and enhanced catalytic performance, enabling applications across sensing, biomedicine, and environmental remediation. This review presents representative synthet...

  • Article
  • Open Access
2 Citations
1,462 Views
13 Pages

Thermal Modelling of Metals and Alloys Irradiated by Pulsed Electron Beam: Focus on Rough, Heterogeneous and Multilayered Materials

  • Andrea Lucchini Huspek,
  • Valentina Mataloni,
  • Ali Mohtashamifar,
  • Luca Paterlini and
  • Massimiliano Bestetti

Low-Energy High-Current Electron Beam (LEHCEB) is an innovative vacuum technology employed for the surface modification of conductive materials. Surface treatments by means of LEHCEB allow the melting and rapid solidification of a thin layer (up to ~...

  • Review
  • Open Access
18 Citations
7,428 Views
38 Pages

Recent Trends and Future Directions in 3D Printing of Biocompatible Polymers

  • Maryam Aftab,
  • Sania Ikram,
  • Muneeb Ullah,
  • Niyamat Khan,
  • Muhammad Naeem,
  • Muhammad Amir Khan,
  • Rakhmonov Bakhrombek Bakhtiyor o’g’li,
  • Kamalova Sayyorakhon Salokhiddin Qizi,
  • Oribjonov Otabek Erkinjon Ugli and
  • Oribjonova Khadisakhon Abdumutallib Qizi
  • + 1 author

Three-dimensional (3D) bioprinting using biocompatible polymers has emerged as a revolutionary technique in tissue engineering and regenerative medicine. These biopolymers mimic the extracellular matrix (ECM) and enhance cellular behavior. The curren...

  • Article
  • Open Access
1 Citations
1,934 Views
15 Pages

In this study, we examine the evolution of dislocation substructures influenced by the fatigue behavior of SSM 6063 aluminum alloy processed through friction stir welding (FSW). The findings indicate that dislocation substructures have a significant...

  • Article
  • Open Access
3 Citations
3,572 Views
15 Pages

Optimization of Process Parameters in Electropolishing of SS 316L Utilizing Taguchi Robust Design

  • Muhammad Kemal Syahputra,
  • Kartika Nur ‘Anisa’,
  • Rizky Astari Rahmania,
  • Farazila Yusof,
  • Pradeep Dixit,
  • Muslim Mahardika and
  • Gunawan Setia Prihandana

In electropolishing, the material removal rate is frequently neglected, as this process is primarily focused on surface finish, and yet, it is crucial for manufacturing metallic sheets. Solutions are required to enhance the material removal rate whil...

  • Article
  • Open Access
1 Citations
1,807 Views
26 Pages

Accuracy Optimization of Robotic Machining Using Grey-Box Modeling and Simulation Planning Assistance

  • Minh Trinh,
  • Michael Königs,
  • Lukas Gründel,
  • Marcel Beier,
  • Oliver Petrovic and
  • Christian Brecher

The aim of this paper is to develop an approach to increase the accuracy of industrial robots for machining processes. During machining tasks, process forces displace the end effector of the robot. A simulation of the various process influences is th...

  • Article
  • Open Access
1,682 Views
15 Pages

Stack and Structure: Ultrafast Lasers for Additive Manufacturing of Thin Polymer Films for Medical Applications

  • Dominic Bartels,
  • Yvonne Reg,
  • Mahboobeh Borandegi,
  • Maximilian Marschall,
  • Alexander Sommereyns and
  • Michael Schmidt

Overcoming the limitations of powder-based additive manufacturing processes is a crucial aspect for the manufacturing of patient-specific sophisticated implants with tailored properties. Within this work, a novel manufacturing process for the fabrica...

  • Article
  • Open Access
1 Citations
1,187 Views
18 Pages

Improved Microstructure Evolution and Corrosion Resistance in Friction-Welded Dissimilar AISI 1010/D3 Steel Joints Through Post-Weld Heat Treatment

  • Rajesh Jesudoss Hynes Navasingh,
  • T. Packiaraj Rajendran,
  • Maria P. Nikolova,
  • C P Goldin Priscilla,
  • Piotr Niesłony and
  • Krzysztof Żak

To achieve the desired material properties of automotive components made by friction welding, post-weld heat treatment is critical. The high temperatures encountered during the friction welding of steels can lead to changes in the microstructure, esp...

  • Article
  • Open Access
1 Citations
2,039 Views
26 Pages

This paper aims to investigate the effectiveness of cutting fluid during the high-speed face-turning of superalloy Inconel 718 using chamfered whisker-reinforced ceramic inserts. It addresses this topic by providing a comprehensive understanding of t...

  • Article
  • Open Access
3 Citations
4,164 Views
21 Pages

Lean Service Waste Classification and Methodological Application in a Case Study

  • Giuseppe Converso,
  • Guido Guizzi,
  • Emma Salatiello and
  • Silvestro Vespoli

This study explores the application of Lean principles in the service sector, addressing the complexities of translating manufacturing-focused methodologies to intangible service activities. Lean Services, a relatively recent concept, lacks a standar...

  • Article
  • Open Access
1,184 Views
15 Pages

This study developed a movable, high-precision laser measurement system for assessing wear on cup grinding wheels. The proposed setup employs a Keyence CL-P070 laser sensor with a resolution of 0.25 μm and has a simple installation process that su...

  • Article
  • Open Access
4 Citations
1,357 Views
14 Pages

Aluminium/Steel Joints with Dissimilar Thicknesses: Enhancement of UTS and Ductility Through Making an S-Shaped Interface and a Mixed-Mode Fracture

  • Tiago Oliveira Gonçalves Teixeira,
  • Reza Beygi,
  • Ricardo João Camilo Carbas,
  • Eduardo Andre Sousa Marques,
  • Masih Bolhasani Hesari,
  • Mohammad Mehdi Kasaei and
  • Lucas Filipe Martins da Silva

This study presents a simple and innovative design to join a 2 mm thick steel sheet to a 5 mm thick aluminium sheet in a butt configuration. Thickness differences were addressed using support plates, while an aluminium run-on plate was employed to pr...

  • Article
  • Open Access
1,276 Views
16 Pages

Characterization of Laser-Ablated Bound Metal Deposition (laBMD)

  • Alexander Watson,
  • Masoud Rais-Rohani,
  • John Belding,
  • Jasper McGill and
  • Brett D. Ellis

Additive manufacturing of metals is limited by a fundamental tradeoff between deposition rates and manufacturability of fine-scale features. To overcome this problem, a laser-ablated bound metal deposition (laBMD) process is demonstrated in which 3D-...

  • Article
  • Open Access
5 Citations
1,415 Views
11 Pages

Two modifications of ZnMoO4 were successfully obtained by mechanochemical treatment with two milling speeds applied at 500 and 850 rpm. The phase formation was monitored by XRD analysis. The metastable monoclinic ß-ZnMoO4 was directly synthesiz...

  • Article
  • Open Access
2 Citations
3,383 Views
13 Pages

The binder jetting additive manufacturing process offers the ability to create three-dimensional parts layer by layer. However, using any powder that contains particles with different sizes, shapes, or densities can lead to powder segregation during...

  • Article
  • Open Access
6 Citations
1,842 Views
16 Pages

The optimization of mechanical properties in acrylonitrile butadiene styrene-like (ABS-like) photopolymer utilizing neural network techniques presents a promising methodology for enhancing the performance and strength of components fabricated through...

  • Article
  • Open Access
1,412 Views
20 Pages

Scarf Adhesive Bonding of 3D-Printed Polymer Structures

  • Tiago F. R. Ribeiro,
  • Raul D. S. G. Campilho,
  • Ricardo F. R. Pinto and
  • Ricardo J. B. Rocha

Additive manufacturing (AM) has swiftly emerged as a substitute for conventional methods such as machining and injection moulding. Its appeal is attributed to accelerated prototyping, improved sustainability, and the capacity to fabricate intricate s...

  • Article
  • Open Access
1 Citations
1,275 Views
15 Pages

Directed Energy Deposition-Laser Beam of Semi-Austenitic Precipitation-Hardening Stainless Steel

  • Alex Lourenço Barbosa,
  • Fábio Edson Mariani,
  • Fernanda Mariano Pereira,
  • Osvaldo Mitsuyuki Cintho,
  • Reginaldo Teixeira Coelho,
  • Piter Gargarella and
  • Kahl Zilnyk

Directed Energy Deposition-Laser Beam (DED-LB) is an ideal Additive Manufacturing (AM) process to obtain very complex geometries, which can be important for several applications in industries such as aerospace and biomedical engineering. The present...

  • Article
  • Open Access
1 Citations
1,065 Views
13 Pages

The objective of this study was to measure and compare the mechanical properties of conventional and three additively manufactured soft tissue silicone materials, while evaluating the precision of additively manufactured (AMed) materials through diff...

  • Article
  • Open Access
2 Citations
3,116 Views
27 Pages

Slicing Solutions for Wire Arc Additive Manufacturing

  • Michael Sebok,
  • Canhai Lai,
  • Chris Masuo,
  • Alex Walters,
  • William Carter,
  • Nathan Lambert,
  • Luke Meyer,
  • Jake Officer,
  • Alex Roschli and
  • Andrzej Nycz
  • + 1 author

Both commercial and research applications of wire arc additive manufacturing (WAAM) have seen considerable growth in the additive manufacturing of metallic components. However, there remains a clear lack of a unified paradigm for toolpath generation...

  • Article
  • Open Access
3 Citations
1,988 Views
13 Pages

Melt Electrowritten Biodegradable Mesh Implants with Auxetic Designs for Pelvic Organ Prolapse Repair

  • Nuno Miguel Ferreira,
  • Evangelia Antoniadi,
  • Ana Telma Silva,
  • António Silva,
  • Marco Parente,
  • António Fernandes and
  • Elisabete Silva

Pelvic organ prolapse (POP) is a common condition among women, characterized by the descent of pelvic organs through the vaginal canal. Although traditional synthetic meshes are widely utilized, they are associated with complications such as erosion,...

  • Article
  • Open Access
1,268 Views
14 Pages

Evolution of Microstructure, Phase Composition, and Mechanical Properties During Thermomechanical Treatment of Co-Cr-Mo Alloy

  • Tatiana Kin,
  • Yury Gamin,
  • Sergei Galkin,
  • Abdullah Mahmoud Alhaj Ali,
  • Anna Khakimova and
  • Alexander Skugorev

Co-Cr-Mo alloys are in high demand as materials for medical implants. However, hot processing of these alloys is quite difficult due to the need to maintain narrow temperature range of deformation to achieve the required mechanical properties and str...

  • Article
  • Open Access
3 Citations
3,355 Views
26 Pages

Additive Manufacturing of Copper—A Survey on Current Needs and Challenges

  • Moritz Benedikt Schäfle,
  • Michel Fett,
  • Julian Gärtner and
  • Eckhard Kirchner

Additive manufacturing (AM) of copper is subject to dynamic development regarding available processes and the quality of produced parts. While challenging, AM processes for copper provide parts with a quality comparable to other metallic material gro...

  • Article
  • Open Access
2 Citations
2,156 Views
23 Pages

Optimizing Process Parameters to Enhance Mechanical Properties of 3D-Printed Fiberglass-Reinforced ONYX Polymer

  • Naumaan Shafique,
  • Zarak Khan,
  • Mushtaq Khan,
  • Muhammad Younas and
  • Mohd Shahneel Saharudin

Fused Deposition Modeling (FDM) is widely used for custom manufacturing but has limitations in strength for load-bearing applications. This study explores the optimization of mechanical properties for lightweight, cost-effective components using cont...

  • Article
  • Open Access
1 Citations
1,078 Views
29 Pages

This work presents an artificial intelligence technique to minimise path planning computer processing time for successful GMA-DED 3D printings. An advanced version of the Pixel space-filling-based strategy family is proposed and developed, using, ori...

  • Article
  • Open Access
4,859 Views
37 Pages

Material removal processes, or machining (encompassing milling, turning, and drilling), constitute an indispensable facet of manufacturing. To attain optimal machining performance—characterized by a high material removal rate, minimal tool wear...

  • Review
  • Open Access
7,116 Views
38 Pages

Adaptive Aberration Correction for Laser Processes Improvement

  • Carmelo Corsaro,
  • Priscilla Pelleriti,
  • Vincenza Crupi,
  • Daniele Cosio,
  • Fortunato Neri and
  • Enza Fazio

The ultrafast laser processing of three-dimensional structures characterized by highly spatially resolved features is more efficiently realized by implementing adaptive optics. Adaptive optics allow for the correction of optical aberrations, introduc...

  • Article
  • Open Access
1 Citations
1,210 Views
17 Pages

The manufacture of automotive parts using progressive stamping tools demands high precision and efficiency to meet industry standards. This research explores integrating quality monitoring techniques, focusing on load sensors and tonnage monitoring,...

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J. Manuf. Mater. Process. - ISSN 2504-4494