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Journal of Manufacturing and Materials Processing, Volume 9, Issue 5

2025 May - 31 articles

Cover Story: In this work, we investigate how thermal history and part geometry affect the microstructure and mechanical response of ER70S-6 steel components manufactured through Laser Wire-Feed Additive Manufacturing (LWAM). Although this low-carbon steel is widely used in industry due to its stability and weldability, our study results showed that thermal gradients during fabrication lead to significant variations in grain size, hardness, and yield stress. By combining microhardness testing, dilatometry, and grain size analysis, this study demonstrates the critical influence of build orientation and heat dissipation on performance. These findings are particularly relevant for the design and quality control of industrial LWAM-fabricated parts, wherein dimensional complexity and thermal history can compromise mechanical consistency. View this paper
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Articles (31)

  • Review
  • Open Access
6 Citations
4,145 Views
54 Pages

Co-Cr-based alloys are outstanding materials widely used in applications ranging from engineering to biomedical devices due to their excellent physico-mechanical properties, chemical stability, and biocompatibility. The demand for these alloys is ste...

  • Article
  • Open Access
1,192 Views
20 Pages

There is a demand for a 6005A series extrusion alloy with improved strength that maintains good extrudability. Replacing Mn and Cr dispersoid formers with Sc and Zr is expected to increase the room temperature mechanical properties while not affectin...

  • Article
  • Open Access
1,437 Views
20 Pages

Corrosion Performance of Chemically Passivated and Ion Beam-Treated Austenitic–Martensitic Steel in the Marine Environment

  • Viktor Semin,
  • Alexander Cherkasov,
  • Konstantin Savkin,
  • Maxim Shandrikov and
  • Evgeniya Khabibova

In the present work, chemical and ion beam surface treatments were performed in order to modify the electrochemical behavior of industrial austenitic–martensitic steel VNS-5 in 3.5 wt. % NaCl. Immersion for 140 h in a solution containing 0.05 M...

  • Article
  • Open Access
3 Citations
2,500 Views
20 Pages

The simulation of additive manufacturing processes, such as Wire Arc Additive Manufacturing (WAAM), is becoming increasingly important to predict material and component properties in advance of the real-life manufacturing. In contrast to prior work f...

  • Article
  • Open Access
1 Citations
3,271 Views
18 Pages

To support computational studies and process optimization that require temperature-dependent thermophysical properties, this study characterized the wettability, surface tension, liquid–solid interfacial tension (IFT), and work of adhesion of A...

  • Article
  • Open Access
1,395 Views
26 Pages

Topology Optimization Study of a Refrigeration Block Manufactured with Powder Bed Fusion Selective Laser Melting

  • Guido Servetti,
  • Federico Valente,
  • Jérôme Laurent and
  • Jitendra Singh Rathore

Powder bed fusion with a selective laser melting (SLM) process is a versatile technology that allows for the manufacturing of complex geometries and lightweight structures. A prototype of a redesigned refrigeration block is made with topology optimiz...

  • Article
  • Open Access
2 Citations
2,115 Views
16 Pages

Accurate prediction of tool wear plays a vital role in improving machining quality in intelligent manufacturing. However, traditional Gaussian Process Regression (GPR) models are constrained by linear assumptions, while conventional filtering algorit...

  • Review
  • Open Access
2 Citations
4,919 Views
22 Pages

End-users can design personalized furnishing products using remote web-based CAD systems. However, if these designs fail to incorporate design for disassembly (DfD) principles, the furniture’s subsequent repair, reconfiguration, recycling, and...

  • Article
  • Open Access
1,009 Views
12 Pages

To address solder paste drawbacks, such as die contamination and flux residue, a polymer-based sheet containing Sn-3.0 (wt%) Ag-0.5Cu solder particles as fillers was fabricated, and its bonding characteristics were analyzed. The reductant in the manu...

  • Article
  • Open Access
1 Citations
1,151 Views
18 Pages

In drilling Carbon-Fibre-Reinforced Polymers (CFRP)/Al stacks, adaptive drilling facilitates the optimisation of cutting parameters for each constituent stack layer and tool wear, thus enhancing cutting efficiency and borehole quality. This study pro...

  • Article
  • Open Access
1 Citations
2,020 Views
16 Pages

Surface roughness plays a vital role in determining surface integrity and function. Surface irregularities or reduced quality near the surface can contribute to material failure. Surface roughness is considered a crucial factor in estimating the fati...

  • Review
  • Open Access
3 Citations
5,032 Views
18 Pages

Recent Applications of Focused Ion Beam–Scanning Electron Microscopy in Advanced Packaging

  • Huan Zhang,
  • Mengmeng Ma,
  • Yuhang Liu,
  • Wenwu Zhang and
  • Chonglei Zhang

Advanced packaging represents a crucial technological evolution aimed at overcoming limitations posed by Moore’s Law, driving the semiconductor industry from two-dimensional toward three-dimensional integrated structures. The increasing complex...

  • Article
  • Open Access
1 Citations
2,144 Views
19 Pages

Influence of Laser-Wire Metal Deposition Process Parameters on the Mechanical Properties and Microstructure of ER70S-6 Steel

  • Daniel Gomez-Lendinez,
  • Jesus Garcia-Moreno-Caraballo,
  • Sergio Corbera and
  • Rafael Barea

Low-carbon steels, such as ER70S-6, are typically considered resistant to phase transformations due to their high critical cooling rate. However, this study investigates how the manufacturing process and specimen geometry influence heat dissipation,...

  • Article
  • Open Access
1,045 Views
14 Pages

Evaluation of Laser Structuring in Hard Turning Process of Martensitic Steel

  • Esmaeil Ghadiri Zahrani,
  • Amir Alinaghizadeh,
  • Amirmohammad Fakharzadeh Jahromi and
  • Bahman Azarhoushang

The hard turning process presents significant challenges compared to conventional turning techniques, particularly in terms of controlling machining forces and dimensional accuracy. This study evaluates the effectiveness of laser structuring in enhan...

  • Article
  • Open Access
1,934 Views
19 Pages

Quasi-Static Compressive Behavior and Energy Absorption Performance of Polyether Imide Auxetic Structures Made by Fused Deposition Modeling

  • Jing Xu,
  • Liubimau Aliaksandr,
  • Hanna Narkevich,
  • Sijia Hao,
  • Yubin Chen,
  • Yuguang He,
  • Junpeng Tian,
  • Shenglong Dai and
  • Cheng Yang

Auxetic structures have garnered considerable interest for being lightweight and exhibiting superior properties such as an excellent energy absorption capability. In this paper, re-entrant and missing rib square grid auxetic structures were additivel...

  • Article
  • Open Access
2 Citations
3,260 Views
23 Pages

Mechanical and Cellular Evaluations of ACP-Enriched Biodegradable Micromolded PLA/PCL Bone Screws

  • Min-Wen Wang,
  • Wei-Young Wang,
  • Chun-Ming Chen and
  • Chun-Chieh Tseng

Nanoscale amorphous calcium phosphate (ACP) exhibits superior bioactivity, degradability, and osteoblast adhesion compared to hydroxyapatite (HAp), making it a promising bioactive ceramic material for bone regeneration applications. This study explor...

  • Article
  • Open Access
1,281 Views
20 Pages

Leveraging Intelligent Machines for Sustainable and Intelligent Manufacturing Systems

  • Somkiat Tangjitsitcharoen,
  • Nattawut Suksomcheewin and
  • Alessio Faccia

This study presents an intelligent machine developed for real-time quality monitoring during CNC turning, aimed at improving cutting efficiency and reducing production energy. A dynamometer integrated into the CNC machine captures decomposed cutting...

  • Article
  • Open Access
4 Citations
1,358 Views
16 Pages

DED Powder Modification for Single-Layer Coatings on High-Strength Steels

  • Unai Garate,
  • Enara Mardaras,
  • Jon Arruabarrena,
  • Garikoitz Artola,
  • Aitzol Lamikiz and
  • Luis Norberto López de Lacalle

In the design of L-DED (laser-directed energy deposition) cladding processes, the chemical composition of the metallic powders is typically assumed to match that of the intended coating. However, during the deposition of the first layer, dilution wit...

  • Article
  • Open Access
1,684 Views
15 Pages

Thermal Curing of Adhesive Joints Enabled by Precision Heating Multi-Material Additive Manufacturing

  • Mattia Frascio,
  • Matilde Minuto,
  • Francesco Musiari,
  • Stefano Morchio,
  • Khalid M. Usman,
  • Federico Dittamo,
  • Matteo Zoppi and
  • Massimiliano Avalle

This study explores the development of adhesive joints incorporating embedded resistive heating elements, fabricated using Multi-Material Additive Manufacturing. By embedding conductive circuits within the adherends, localized heating enables control...

  • Article
  • Open Access
1 Citations
1,692 Views
20 Pages

Improved Use of the Full Length of Milling-Tool Flutes in Processes of Air-Contour Milling

  • César García-Hernández,
  • Juan-Jesús Valdivia-Sánchez,
  • Pedro Ubieto-Artur,
  • Mariano García-Arbués,
  • Anastasios Tzotzis,
  • Juan-José Garde-Barace,
  • Francisco Valdivia-Calvo and
  • José-Luis Huertas-Talón

The cutting length of milling tools must be longer than the axial distance of the material to be processed. In fact, in most cases, the cutting length far exceeds the thickness of the material to be removed. Therefore, along the entire length of the...

  • Article
  • Open Access
1 Citations
2,266 Views
14 Pages

In Vitro Characterization of 3D-Printed PLA/CPO Oxygen Releasing Scaffolds: Mechanical and Biological Properties for Bone Tissue Engineering

  • Abdullah Mohammed,
  • Alice Tirnoveanu,
  • William Richard Webb,
  • Ammar A. Melaibari,
  • Adnan Memić,
  • Mohammad Aslam,
  • Amr Elshaer,
  • Hany Hassanin and
  • Khamis Essa

The addition of oxygen-releasing biomaterials into 3D-printed scaffolds presents a novel approach to enhancing bone scaffolds, yet no in vitro studies have demonstrated the effect of oxygen-generating filaments on scaffold biological and mechanical p...

  • Article
  • Open Access
1 Citations
1,539 Views
14 Pages

Optimization of Machining Parameters for the Fixed Pocket Cycle

  • Felipe Stein,
  • Nickolas Giacomitti,
  • Gustavo Valério,
  • Jorge Paulo,
  • João Rocha and
  • João Ribeiro

In a competitive industrial setting, optimizing machining processes is important for enhancing surface quality and productivity. This study focuses on optimizing pocket milling parameters for 5083 H111 aluminum alloy using three toolpath strategies:...

  • Article
  • Open Access
1 Citations
1,857 Views
27 Pages

This research focused on developing the processing parameters required to fabricate UNS C64200 aluminum–silicon–bronze (ASB) using laser powder bed fusion (LPBF) additive manufacturing. A full factorial design of experiments (DOE), follow...

  • Article
  • Open Access
2 Citations
1,723 Views
16 Pages

Prediction of Milling Deformation for Frame-Type Thin-Walled Parts Considering Workblank Initial Residual Stress and Milling Force

  • Lijie Ma,
  • Shijie Ba,
  • Yu Zhang,
  • Hongwen Liu,
  • Leyang Li,
  • Fei Gao,
  • Faping Zhang and
  • Junjin Ma

Machining deformation is a key bottleneck that restricts the improvement of manufacturing accuracy of aviation thin-walled structural components, such as frames, beams, and wall panels. The initial residual stress of the workblank and the cutting loa...

  • Article
  • Open Access
1,434 Views
19 Pages

Effect of Heat Treatments on the Microstructure, Corrosion Resistance and Wear Behaviour of Bainitic/Martensitic Ductile Iron Under Dry Sliding Friction

  • Nugzar Khidasheli,
  • Salome Gvazava,
  • Garegin Zakharov,
  • Mikheil Chikhradze,
  • Andre Danonu Lignamnateh Batako,
  • Juan Ignacio Ahuir-Torres,
  • Ashwath Pazhani and
  • Micheal Anthony Xavior

The development of high-strength cast irons with multiphase metal matrix structures is one of the new areas of modern materials science and mechanical engineering. This is so because of the high dissipative properties of such materials, which, in tur...

  • Article
  • Open Access
1 Citations
2,330 Views
23 Pages

This paper designs a Dual path cold spray nozzle and studies its performance during the cold spray process through numerical simulations and optimization experiments. The gas flow field inside the nozzle and the particle acceleration process were sim...

  • Article
  • Open Access
4 Citations
2,273 Views
22 Pages

Dynamic Dwell Time Adjustment in Wire Arc-Directed Energy Deposition: A Thermal Feedback Control Approach

  • Md Munim Rayhan,
  • Abderrachid Hamrani,
  • Fuad Hasan,
  • Tyler Dolmetsch,
  • Arvind Agarwal and
  • Dwayne McDaniel

Precise thermal management remains a critical challenge in Wire Arc-Direct Energy Deposition (W-DED) processes due to significant temperature fluctuations that can adversely impact part quality, dimensional accuracy, and process reliability. To addre...

  • Article
  • Open Access
1 Citations
979 Views
23 Pages

The temperature of the tools and the moisture content of the material play a significant role in the 3D forming of paperboard in terms of the degree of forming and the quality of the formed part. It is known that different forming mechanisms act with...

  • Article
  • Open Access
1,443 Views
22 Pages

Comparison of the Self-Healing Behaviour of 60Sn40Pb and 99.3Sn0.7Cu Solder Alloy Reinforced Al6061 MMCs’

  • Subrahmanya Ranga Viswanath Mantha,
  • Gonal Basavaraja Veeresh Kumar,
  • Ramakrishna Pramod,
  • Chilakalapalli Surya Prakasha Rao,
  • Mohd Shahneel Saharudin and
  • Santosh Kumar Sahu

The self-healing characteristics of Al6061 reinforced with CuO have been examined experimentally. The solder alloys 60Pb40Sn and 99.3Sn0.7Cu with low melting points are incorporated to strengthen the Al6061 MMCs’; the self-healing properties ha...

  • Article
  • Open Access
1 Citations
3,204 Views
24 Pages

Improved Mechanical Performance of Carbon–Kevlar Hybrid Composites with TiO2 Nanoparticle Reinforcement for Structural Applications

  • Vignesh Nagarajan Jawahar,
  • Rajesh Jesudoss Hynes Navasingh,
  • Krzysztof Stebel,
  • Radosław Jasiński and
  • Adam Niesłony

Carbon–Kevlar hybrid composites are being increasingly recognized as suitable materials for aerospace, automotive, and construction applications due to their unique combination of strength, toughness, and safety. Prior to their use, extensive t...

  • Article
  • Open Access
2 Citations
3,297 Views
17 Pages

Addressing the issues of easy deformation and difficult-to-control machining accuracy of thin-walled bearing rings during precision grinding due to clamping forces, existing research mainly employs methods such as elastic clamping, hydraulic control,...

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J. Manuf. Mater. Process. - ISSN 2504-4494